YEAS OF INDUSTY EXPEIENCE. NOW AVAILABLE GLOBALLY. Wilson Tool Conventional Press Brake tooling is engineered to meet the needs of Sheet Metal Fabricators around the world. We have the ability to manufacture high quality Standard or Special Forming tools in one-piece lengths of up to 20 feet or the same tool in sections of any desirable length. Our manufacturing processes allow us to produce Conventional Tooling, Standard and Specials at much closer tolerance than the industry standard. We also have capabilities to manufacture single-piece tooling in lengths of up to 13 feet with hardness and finishes similar to what you will find with sectionalized precision tooling. In addition, Wilson Tool Conventional style Press Brake tooling is available in a variety of styles and is available for the vast majority of Press Brakes on the market today. If we do not offer a solution that works for you in our standard tooling line, our design experts will work with you to engineer a solution to meet your needs. Manufactured at our facility in Toronto, our Wilson Tool press brake products incorporate years of industry experience and are now available through the global sales and distribution network of the world s leading independent tooling supplier Wilson Tool. Terms and Conditions Order Minimum order is $50.00 Credit equirements All orders are subject to approval by our Credit Department. If you are a new account, complete a current credit application form that we will provide. A credit limit will be imposed on new accounts until credit has been established. Payment Terms Terms are net 30 days. Catalog prices are subject to change without notice. Freight Orders are shipped F.O.B. from our manufacturing facility. Order Cancellation material. In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and eturned Material A 25% handling/restocking fee will be applied to all standard products returned for credit. A return authorization form and shipping instructions must be obtained in advance before an item can be returned. No returns are accepted after 3 months. Claims All claims or product shortages must be made within 30 days of the invoice date. 2
Table of Contents Standard Tongues Available...4 Typical Press Set Up...4 Press Brake Dies...5 88 Block Punches and Dies...6 Block Punches Dies...7 88 / Sash and Gooseneck Punches....8 30 Acute Punches and Dies...9 Offset and Flattening Dies...10 4 Way Dies and Adapters...................... 11 Hemming Dies...12 adius Punches...12 Punch Holders...13 Deflection Compensating Systems...14 Custom Hemming...15 Offset...16 V-ib / Strengthening ib... 16 General Applications...17 Forming...18 Mechanical...19 Special Shape Punches / Holders... 20 Wiping and otary Bending...20 eference Charts...22 Multiple Bend Allowances / Tonnage Estimates... 23 wilsontool.com is your online source for the latest news and information from Wilson Tool. Available in seven languages, wilsontool.com is a great resource for all of our customers around the globe. 3
standard tongues available 0.500 0.219 0.625 13 7 [20].787 0.625 0.750 0.531 30 0.500 AMEICAN STANDAD (NO SAFETY HOOK) AMEICAN SAFETY EUOPEAN WT TYPICAL PEss setup PUNCH MODIFICATIONS AM Tip modifications are available in all styles and sizes. *Scribe line indicates the front of the tool. No charge for Tip adius changes up to.250 and angle changes. OPEN HEIGHT ISE BLOCK PESS BED DIE MODIFICATIONS Angles can be modified to 80º at no charge. 4
PESS BAKE dies CONVENTIONAL PESS BAKE DIES Wilson Tool Conventional Press Brake Dies are quality, heat treated alloy Brake Die steel that is through hardened and heat treated at approximately 285 300 Brinell (30-ockwell "C"). Wilson Tool Conventional Dies do not have to be annealed before machining or re-hardened afterward. A hooked retainer Tongue is available on special order when multiple Die sections are required. AI BENDING Air Bending dies are made at a more acute angle than the angle to be formed. The only contact is between the Dies and material occurring at the tip of the Upper Punch and the inside edges of the Lower Die. The material is formed rather than "coined" or "bottomed". Most Wilson Tool air bending Dies are made with an included angle of ; when forming 90 Flanges in mild steel, the material's natural springback achieves the 90 angle. To form angles greater than the Die's included angle, the am is adjusted for less Die penetration. BOTTOMING / COINING Bottoming is used when high accuracy and sharp corners are needed. This process requires three to five times the pressure used in air bending. Since more tonnage is needed, Bottoming Dies are seldom used on steel heavier than 12 gauge. Wilson Tool Bottoming Dies have an included angle of 90, and Lower Die capacities are based on eight times the material thickness. For tighter radii and less springback, the Die opening is five times the material thickness. UPGADE Upgrade your conventional tooling with the Plane Ground option to bridge the gap between conventional tooling and precision tooling. Plane Ground tooling will save you time in setups due to consistent centerlines. The improved surface finishes will reduce sheet marking. Bending thicker material? Our induction hardened option will provide longer tool life and is recommended when bending thicker materials. Call our sales desk for more details. 5
88 block punches and dies 1 1 1 1/4 1/4 3/8 1/2 3.7 TYPICAL 1 1A 5/8 3-1 1/4 1.7 1/32 1/32 2-1/4 2-3/8 2-1/2 1/32 88 1/64 88 88 22g-11g 22g-11g 10g 1 22g 5/8 1 18g 3/4 1 16g 1 1 1 1/4 1.7 2-5/8 2-3/4 5.1 TYPICAL 1 1A 3-1 1/4 14g 13g 7/8 1 1/32 88 1/64 88 88 1.7 2-7/8 4-1 1 1 1 1/4 1 1/2 12g 1 1/2 11g 1 1/8 1 1/4 3/32 7.1 TYPICAL 1 1A 3-1 1/4 1.7 4-1 1/8 2.2 4-1 1/4 1 1/2 2 10g 9g 1/32 88 1/64 88 88 NOTE Outside widths shown are Bar Sizes prior to cleanup. 6
block PUNCHES AND DIES 2 2 3.7 3-3-2 2.2 1/8 3/32 3/16 3/32 4-4-2 85 3/32 85 10g 3/16-1/2 2 2 2 1/2 3/16 1/4 2 1/2 3 3-3-2 1/8 1/8 5.1 2.2 1/4 2.7 3/8 4-2 1/2 4-3 85 3/32 85 10g 3/16-1/2 3 3 1/2 5/16 3/8 2 4 1/4 1/2 4 1/4 4-4 7.1 3-3-2 5 85 3/32 85 10g 3/16-1/2 1/2 NOTE Outside widths shown are Bar Sizes prior to cleanup. 7
88 / sash and gooseneck PUNCHES 1 1/4 2 2 1 1/4 2 2 7.1 7.1 5.1 5.1 6-1/4 6-3/8 6-1/2 9-3/4 9-1 6-1/4 6-3/8 6-1/2 9-3/4 9-1 3.7 3.7 7/16 7/16 0.25 1/64 88 0.25 1/64 88 9/16 9/16 0.37 1/32 88 0.37 1/32 88 1 1 0.50 1/32 88 0.50 1/32 88 7/8 0.75 0.75 1 1/8 1.00 88 1.00 88 22g 18g 14g 10g 9g 7/8 1 1/8 2 1/2 3 3 2 1/2 3 3 7A 7B 7C 3.7 3.7 7A 7/16 7/16 2 2 4.2 4.2 1/2 7B 1/2 2 1/2 2 1/2 5.2 5.2 1 7C 1 2 5/8 2 5/8 1/32 88 1/32 16g 88 0.43 0.43 NOTE Outside widths shown are Bar Sizes prior to cleanup. 12g 0.75 0.75 3/32 3/32 10g 1.00 1.00 8
ACUTE PUNCHES AND DIES 1 7.1 5.1 3.7 21 23 5/8 23 7/8 23 1 1/4 3/32 1/32 28 28 28 28 22g - 16g 14g - 12g 14g - 12g 11g 30 30 30 30 30 1/4 3/8 1/2 5/8 7/8 1.7 20-1/4 20-3/8 20-1/2 22-5/8 22-7/8 2.2 1 1 1 2 22g 18g 16g 14g 12g 30 30 30 1 1 1/4 Dotted lines indicate the Heavy Duty concept - available on all Acute dies. 2.7 22-1 22-1 1/4 22-2 2 1/2 3 11g 10g 7g NOTE Outside widths shown are Bar Sizes prior to cleanup. 9
OFFSET AND FLATTENING DIES For producing two 90 bends simultaneously. OFFSET SET ANGLE B C 2.7 2.7 60 60 10 10 30 30 12 12 45 45 45 45 10-3/16 30º / 60º 1 3/16 1/64 12-1/4" 90º 1" 1/4" 1/64" 12-5/16" 90º 1" 5/16" 1/64" 12-3/8" 90º 1-1/4" 3/8" 1/32" 12-1/2" 90º 1-1/4" 1/2" 1/32" C C C C 12-5/8" 90º 1-1/2" 5/8" 1/32" 12-3/4" 90º 2" 3/4" 1/32" 12-7/8" 90º 2" 7/8" 1/32" 12-1" 90º 2" 1" 1/32" 2.7 2.7 10 10 12 12 B B B B A set consists of Top and Bottom 2.7 2.7 16 18 16 18 30 30 3/16 3/16 FLATTENING SET B C 16-1-1/2" 1-1/2" NA 16-2" 2" NA 16-2-1/2" 2-1/2" NA 18-2" 1-7/8" 1/2" 18-2-1/2" 2-3/8" 3/4" A set consists of Top and Bottom 2.7 2.7 16 16 18 18 C C NOTE Outside widths shown are Bar Sizes prior to cleanup. B B B B 10
4-WAY DIES AND ADAPTES 2 1/4 SQ. 3/4 4A4 2 3/4 SQ. 7/8 4B4 3 1/4 SQ. 1 4C4 1 1/8 2 2 1/2 NOTE: HOLDE EQUIED, or alternative method of securing die should be considered. 7/8 1 1/8 Special angles and configurations are made to order. For quick die changes where multiple bends are required. All are supplied with tapped holes on each end for lifting. 3 5/8 SQ. 1 1/8 5 1/4 SQ. 4D4 4E4 2 3 4 2 4-WAY DIE ADAPTES Holder H OW DW 4A 2.0 3.5 2.28 4B 2.0 4.0 2.78 4C 2.5 4.5 3.28 4D 2.5 5.0 3.65 4E 2.5 6.5 5.28 DW H Screw holes in 4-way adapters are 3/8" 16 on 12" centres. Specify if tongue required. OW 11
HEMMING DIES / ADIUS PUNCHES 1 1/4 1 1/4 34 34 HEMMING DIES 3.7 3.7 30 30 For bending and crimping the edge of a sheet 18 gauge or lighter. For hemming material heavier than 18 gauge refer to the specials catalog 1/32 Two strokes produce a Flattened Hem. 1/32 2.2 35 2.2 35 ADIUS PUNCHES adius () to be specified. 60 60 60 60 12
PUNCH HOLDES W1 W W.50 A1 A2 A3 W2 H H H 1.75 Part W1 Width W2 Width H Available Height A1 1-1/2".62" 3-5/8" 4-1/8" 5-1/8" A1 2" 1" 3-5/8" 4-1/8" 5-1/8" A1 2-1/2" 1-1/4" 3-5/8" 4-1/8" 5-1/8" Part W Width H Available Height A2 1-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8" A2 2" 3-1/8" 3-5/8" 4-1/8" 5-1/8" A2 2-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8" A2 3" 3-1/8" 4-1/8" 5-1/8" 5-1/8" Part W Width NOTE Any Punch Holder with a width of 2" or greater can be made to accept a Hook/Safety Tang. H Available Height A3 2" 3-1/8" 3-5/8" 4-1/8" 5-1/8" A3 2-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8" A3 3" 3-1/8" 3-3/4" 4-1/8" 5-1/8" EXTA HIGH GOOSENECK punch holder CLEAN UP 4 NOTE Extra High Gooseneck Punch Holders can be manufactured to accept insert style punches - this allows for a larger inside dimension to be formed. Almost any size punch or die adapter can be made. Contact our sales desk for price and lead time. 7.125 DEEP PUNCH AM ADAPTE MAX. 20 Tons/Ft 6.5 Inside Dimension 4.5 Inside Dimension 13
DEFLECTION COMPENSATING SYSTEMS STANDAD DEFLECTION COMPENSATING TABLE WITH MANUAL DIVE FONT GAUGE WITH 4 TILTING STOPS 146 P4000MIC 1000 124 78 270 4000NOM 90 3.543 146 5.748 Eliminate shimming press brake tooling by using the manual deflection compensating die holder. A common problem with press brake forming is the upper ram deflecting away from the lower bed while under load, resulting in the bend being open in the middle. MATEIAL NO. 8 foot 980780 10 foot 980600 12 foot 980601 14 foot 980602 Custom sizes available as Make-To-Order. SPING LOADED CLAMPING PLATE 3.9 100mm.53 13.5mm 8 / 10 / 12 / 14 FT. 2500 / 3100 / 3700 / 4200mm 9.76 248mm 3.5 90mm PESS BAKE BED Localized adjustments every 8 inches allows fine adjustments for more precise bends. Calibrated dial insures repeatable set-ups. Crank for full length adjustment to compensate for press deflection. evolution counter insures repeatable set-ups. 14
CUSTOM HEMMING AH1 HDH1 SSH1 This set is typically used to form seams in excess of 1/2 inch. Heavy duty hemming for thick gauge applications. This set is used to form a standing seam in 2 strokes.the first stroke forms an acute angle offset, the second stroke closes the seam. SH1 Standing seam closing die. 3TD Max. material = 16g crs Hit 2 Hit 1 SSH2 Fold Flatten 90º Bend GH1 Fold Flatten Horizontal 15
OFFSET SSH2 This set is used when forming offsets that are approximately one material thickness. Prevents material whip up. Thrust plates and adjustable back gauging are provided. AO1 This set is used for offset forms when odd or uneven angles are required. LO1 This set is used for heavy gauge, large offset bending. V-IB / STENGTHENING IB V1 These sets produce a v-rib in one stroke. Spring back allowance is built in. S1 These sets produce a strenghtening rib in one stroke. Spring back allowance is built in. Closed end and open end ribs are available. 16
GENEAL APPLICATIONS Up to 60º Max OLLING SHOULDE DIE Ideal for extreme wear conditions created when forming heavy plate and abrasive materials. eplaceable inserts eliminate the need for replacing the entire die when the die shoulders wear. Available in multiple V sizes and 75º and 85º configurations ADJUSTABLE V DIE Ideal for extreme wear conditions created when forming heavy plate and abrasive materials. eplaceable inserts eliminate the need for replacing the entire die when the die shoulders wear. Available in multiple V sizes and 75º and 85º configurations V opening quickly adjusts in 1 increments For more detail see the Thick Material Solutions Flyer on our website. L1 This is a bottoming radius set with spring-back allowance built in. It is manufactured to form a radius in a specific type and thickness of material for tight tolerance requirements. L3 Multi Hit ad This set is used when the return flange starts at the radius end. May require multiple strokes. 17
FOMING A large variety of custom forming sets are available. Custom built to suit any specific requirement. Call for specific application requirements. B1 These sets provide nesting for the rod during the forming process. W1 This set is used when minimum return flange clearance is required. 18
M-102 ANCHO DIE SPING BLUE - 3/8 X 2 MECHANICAL CL2 CUL TOOL SET One tool set used to create curls in 3 strokes UC1 CL3 These sets are used for hinges and corner beading. These sets are required for deep channels when the channel bottom needs to remain flat. UC3 HT1 These sets provide straight wall or angled wall hat channel bending in one stroke. C4 C2 These sets are recommended for applications where considerable spring back is encountered. Secondary flattening operations may be required. Spring back allowance is built in. 19
SPECIAL SHAPE PUNCHES / HOLDE P2 P3 Punch Holder Die Holder Available in all mounting tang styles. WIPING AND OTAY BENDING WD1 WO1 B1 20
Wilson American Precision style tooling incorporates a one-of-a-kind design that s faster loading and more versatile than any other American style press brake tooling available today. Longer tool life, less scrap and quick set-ups make Wilson Tool European Style Press Brake Tooling a great choice for fabricators worldwide. With WT Style Precision press brake tooling, Wilson Tool has developed extremely durable tooling that significantly improves your press brake productivity with faster tool changes. Thick Material Solutions From conventional press brake tooling to Ironworker punches, Wilson Tool has solutions to address the most demanding applications. PESS BAKE SPECIALS No matter how unique your tooling needs, Wilson Tool can design and manufacture press brake tooling to your specifications. If you have a challenging bending and forming application, our industry-leading experts will work with you to create the ideal tooling solution. 21
EFerenCE CHATS 30/60 When forming a four-sided box, the punch must be sufficient height to prevent the preformed side from striking the upper beam. ecommended for up to 16g. 2-1/2 AM BOX FOMING Punch and die showing height requirements for different depths of box forming. 7 INSIDE BOX DEPTH (1 INTEVALS) 6 5 4 3 2 1 1-9/16 2-31/32 4-13/32 5-13/16 7-7/32 8-5/8 12 SHUT HEIGHT (CLOSED) - STOKE DOWN, ADJUSTMENT UP 10-1 MAX. OPENING 1 HIGH 11-15/32 22
MULTIPLE BEND ALLOWANCES / Tonnage ESTIMATES FOMULA FO MAKING MULTIPLE BENDS ON A PESS BAKE Press Brake Multiple Bend Allowances and Tonnage Estimates For shape as show, in mild steel with radii equal the metal thickness unless otherwise noted. Formula for making multiple bends on a press brake. For shape as shown, Multiply in mild steel metal with radii thickness equal the metal by thickness Factor unless = otherwise Tons noted. Per Ft. Multiply Metal thickness By Factor = Tons Per Ft. SHAPE DESCIPTION AIFOM BOTTOMING Shape Considerations VEE DIE WIPING OFFSET MT L THK OFFSET CHANNEL VEE IB W DIE OPEN HAT CHANNEL SQ HAT CHANNEL PEFOM CUL PEFOM CUL CLOSE CUL ADIUS 60 --- 150 300 225 200 300 300 --- --- --- --- --- Large adii Angle Variation Concave or Convex Sides 150 250 300/600 600 300 600 600 450 600 300 200 300 180/300 Mat l Thk. adii Min. Angle Variation Maintain Flatness Stainless Steel (18-8 Annealed) Type 304...... Aluminum 3303-H14 (1/2Hard).......... 5052-H34 (1/2 Hard)......... 6061-T64................. Brass 70/30 (1/2 Hard)............ 1.55.35.65.75 1.10 23
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