Spira-trol TM Two-port Control Valves EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
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- Clarence Walters
- 7 years ago
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1 Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification without notice. Copyright 215 TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Description Spira-trol TM is a range of two-port single seat globe valves with cage retained seats conforming to N and ASM standard. These valves are available in three body materials in sizes ranging from DN15 to DN3 (½" to 12"). When used in conjunction with a pneumatic or electric linear actuator they provide characterized modulating or on / off control. K, K and KL DN15 to DN3 KA, KA and KLA ½" to 12" Sizes and pipe connections Body material Connections Type Size range Screwed NPT KA41 ½", ¾", 1", 1¼", 1½" and 2" Socket weld KA42 ½", ¾", 1", 1¼", 1½" and 2" N 192 PN25 and PN4 K43 DN15 to DN1 Carbon steel langed Screwed N 192 PN16, PN25 and PN4 K43 DN125, DN15, DN2, DN25 and DN3 JIS 2 and KS 2 K43 All variants between DN15 to DN1 JIS 1, JIS 2, KS 1 and KS 2 K43 DN125, DN15, DN2, DN25 and DN3 ASM 3 KA43 ½", ¾", 1", 1½", 2", 2½", 3" and 4" ASM 15 and ASM 3 KA43 6" to 12" BSP K61 DN15, DN2, DN25, DN32, DN4 and DN5 NPT KA61 ½", ¾", 1", 1¼", 1½" and 2" Socket weld KA62 ½", ¾", 1", 1¼", 1½" and 2" N 192 PN4 K63 All variants between DN15 to DN1 Stainless steel N 192 PN16, PN25 and PN4 K63 DN125, DN15 and DN2 langed JIS 2 and KS 2 K63 All variants between DN15 to DN1 JIS 1, JIS 2, KS 1 and KS 2 K63 DN125, DN15 and DN2 ASM 3 KA63 ½", ¾", 1", 1½", 2", 2½", 3" and 4" ASM 15 and ASM 3 KA63 6" and 8" Screwed BSP K71 DN15, DN2, DN25, DN32, DN4 and DN5 SG iron langed N 192 PN16 and PN25 K73 All variants between DN15 to DN2 JIS 1 and KS 1 K73 All variants between DN15 to DN2 ASM 125 and ASM 25 KA73 1", 1½", 2", 2½", 3", 4", 6" and 8" Page 1 of 23
2 Spira-trol TM valve characteristic - options: K and KA qual percentage () - Suitable for most modulating process control applications providing good control at all flowrates. K and KA ast opening () - or on / off applications only. KL and KLA Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant. Important note: Throughout this document, reference has been made to the standard K or KA control valve. With the exception of trim type, the K, KA, K, KA, KL and KLA control valves are identical. Spira-trol TM valve options: PT chevron seals Graphite packing Standard High temperature applications Stem sealing Bellows / PT (B) Zero emissions and thermal fluids Bellows / graphite (C) Zero emissions, high temperature applications and thermal fluids Seating Bellows / graphite secondary seals (D) Metal-to-metal Soft seating Hard facing Zero emissions and high temperature applications 431 stainless steel - standard 316L stainless steel - DN15 to DN1 only Up to 2 C (392 ) - PT for Class VI shut-off Up to 25 C (482 ) - PK for Class VI shut-off 316L stainless steel with Stellite 6 facing - for more arduous applications Bonnet type Trim Standard bonnet xtended bonnet for large pipe lagging or hot / cold applications Standard trim Low noise and anti-cavitation trim (see TI-S24-59) Spira-trol TM valves are compatible with the following actuators and positioners: lectric Pneumatic L35, L56, L72, AL5 and AL6 series PN1, PN2, PN9 and TN2 series PP5 (pneumatic) or P5 (electropneumatic) Positioners ISP5 (intrinsically safe electropneumatic) SP4 and SP5 (microprocessor based electropneumatic) SP3 (digital communications) Note: Reference the product specific Technical Information sheet for further details. Standards Designed in accordance with N This product fully complies with the requirements of the uropean Pressure quipment Directive 97 / 23 / C and carries the mark when so required. Certification This product is available with certification to N Note: All certification / inspection requirements must be stated at the time of order placement. TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 2 of 23
3 Technical data Plug design Parabolic Leakage Metal-to-metal Soft seal Balanced Unbalanced Balanced Unbalanced Class IV Class IV (Class V is optional) Class IV Class VI qual 5:1 Rangeability Linear 3:1 ast 1:1 DN15 - DN5 (½"- 2") 2 mm (¾") Travel DN65 - DN1 (1½"- 4") 3 mm (1 ") DN125 - DN3 (5"- 12") 7 mm (2¾") Typical flow characteristic s 1 ast opening low % 5 Linear qual percentage 5 1 Valve opening % TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 3 of 23
4 Materials - DN15 to DN1 (½" to 4") see pages 6 and 7 for the DN125 to DN3 (6" to 12") Body material Carbon steel Stainless steel SG iron Type No. Part Material K43 KA41 KA42 KA43 K61 K63 KA61 KA62 KA63 K71 K73 All versions KA71 KA73 * Graphite packing High temperature packing 1 Body Cast steel BS N 1213 GP 24GH+N (1.619N) 2 Bonnet DN15 to DN5 orged steel N P35GH DN65 to DN1 Cast steel BS N 1213 GP 24GH+N (1.619N) 2a Bonnet extension DN15 to DN1 Cast steel BS N 1213 GP 24GH+N (1.619N) 2c xtended bonnet Cast steel BS N 1213 GP 24GH+N (1.619N) 1 Body Cast steel ASTM A216 WCB 2 Bonnet ½" to 2" orged steel ASTM A15N 2½" to 4" Cast steel ASTM A216 WCB 2a Bonnet extension Cast steel ASTM A216 WCB 2c xtended bonnet Cast steel ASTM A216 WCB 1 Body Stainless steel DIN GX5 CrNiMO Bonnet 2a Bonnet extension Stainless steel DIN GX5 CrNiMO c xtended bonnet Stainless steel DIN GX5 CrNiMO Body 2 Bonnet 2a Bonnet extension Stainless steel ASTM A351 C8M 2c xtended bonnet Stainless steel ASTM A351 C8M 1 Body 2 Bonnet SG iron N-GJS-4-18U-LT 2a Bonnet extension Cast steel BS N 1213 GP 24GH+N (1.619N) 2c xtended bonnet Carbon steel 1.619N 1 Body 2 Bonnet 2a 2c Bonnet extension xtended bonnet SG iron Cast steel 2b Bellows Stainless steel 3 Stem lock-nut Stainless steel ASTM A395 ASTM A216 WCB 4 Bonnet gasket Reinforced exfoliated graphite 5 Seat retainer Stainless steel 6 Valve seat ring Stainless steel 7 Seat gasket Reinforced exfoliated graphite 8 Valve plug and stem Stainless steel 9 * Lower stem guide Glass filled PT 1 Lower stem wiper PT 11 * Packing guard washer Stainless steel 12 * Spring Stainless steel 13 Packing spacer Stainless steel 14 * Chevron packing set PT 15 * Outer 'O' ring Viton 16 * Upper stem guide Glass filled PT 17 * Inner 'O' ring Viton 18 Gland nut Stainless steel 19 Scraper ring PT 2 Actuator clamp nut KA6_ Others Stainless steel Plated carbon steel 21 Bellows assembly Stainless steel 22 Bonnet extension gasket Reinforced exfoliated graphite 23 Top plate (used on bonnet extension only) Stainless steel 24 Lower spindle bearing housing Stainless steel 25 Lower spindle bearing Stellite 6 or stainless steel for K43, K71 and K73 26 Spindle lock and anti-rotation nut Stainless steel 27 and 28 or nuts and studs, see page Lower and upper stem guide Stelite 6 14 Grafoil packing Graphite rings 1, 11, 12, 15, 17 and 19 Not used TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 4 of 23
5 K valve with extended bonnet () K valve with graphite packing c xtended bonnet () 16 K valve with PT packing a DN15 - DN1 K with bellows seal (B) and (C) 2b TI-S24-71 CH Issue 7 K valve with bellows seal (D) N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 5 of 23
6 Materials - DN125 to DN3 (6" to 12") see pages 4 and 5 for the DN15 to DN1 (½" to 4") Body material Type No. Part Material Carbon steel Stainless steel SG iron K43 KA43 K63 KA63 K73 KA73 1 Body Cast steel BS N 1213 GP 24GH+N (1.619N) 2 Bonnet Cast steel BS N 1213 GP 24GH+N (1.619N) 1 Body Cast steel ASTM A216 WCB 2 Bonnet Cast steel ASTM A216 WCB 1 Body Stainless steel N 1213 (1.448) 2 Bonnet 1 Body Stainless steel ASTM A351 C8M 2 Bonnet 1 Body SG iron N-GJS-4-18U-LT 2 Bonnet 1 Body SG iron ASTM A395 2 Bonnet 3 Plug and stem assembly Stainless steel 4 Cage Stainless steel 6 Valve seat ring Stainless steel 9 Bearing Stellite 1 Spacer (not used in DN125 valves) Stainless steel 11 Gland nut Stainless steel 14 Washer Stainless steel 15 Bonnet gasket Stainless steel / graphite 16 Seat gasket Stainless steel / graphite 2 Stem nut Stainless steel All versions 21 K43 Carbon steel BS N ISO Grade 8.8 K63 Stainless steel A2-8 K73 Carbon steel BS N ISO Grade 8.8 Standard bonnet nut KA43 Carbon steel ASTM A194 2H KA63 Stainless steel ASTM A194 8M KA73 Carbon steel ASTM A194 2H High temperature bonnet nut Stainless steel DIN ISO 356 A2 PT gland versions High temperature gland versions Balanced versions 22 Standard stud High temperature bonnet nut K43 Carbon steel BS N ISO Grade 8.8 K63 Stainless steel A2 K73 Carbon steel BS N ISO Grade 8.8 KA43 Carbon steel ASTM A193 B7 KA63 Stainless steel ASTM A193 B8M2 KA73 Carbon steel K43 K73 8 Spring Stainless steel 12 Chevron packing set PT 17 Stem 'O' ring Viton 18 Bonnet 'O' ring Viton 26 Gland packing Graphite 3a Plug and stem assembly Stainless steel 29 Cage Stainless steel 31 Balanced seal Graphite ASTM A193 B7 Stainless steel DIN ISO 356 A2-8 TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 6 of 23
7 DN125 (5") unbalanced valve a DN125 (5") balanced valve TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 7 of 23
8 Materials - Nuts and studs DN15 to DN1 (½" to 4") see pages 6 and 7 for the DN125 to DN3 (6" to 12") Body material No. Part Material Standard bonnets nuts K4_ K7_ Steel BS 3692 Gr.8 All versions K6_ Stainless steel DIN ISO 356 A2-7 High temperature bonnets nuts K4_ and 7_ Stainless steel ISO356 A2 Standard bonnet studs Standard bonnet studs KA4_ KA6 _ KA7 _ K4_ K7 _ Steel Steel ASTM A194 Gr.2H BS 3692 Gr.8 K6 _ Stainless steel DIN ISO 356 A2-7 High temperature bonnet studs K4_ and 7_ Stainless steel ISO356 A2 KA4_ Steel ASTM A193 Gr.B7 Standard bonnet studs KA6 _ Steel ASTM A193 Gr. B8 M2 KA7 _ Steel ASTM A193 Gr. B K valve TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 8 of 23
9 Kv values Valve size DN15 (½" ) DN2 (¾") DN25 (1") DN32 (1¼") DN4 (1½") DN5 (2") DN65 (2½") DN8 (3") DN1 (4") DN125 (5") DN15 (6") DN2 (8") DN25 (1") DN3 (12") qual % Standard trim Microflute ull port Reduced trim 1 Reduced trim 2 Reduced trim 3 Reduced trim 4 Reduced trim 5 Linear ast opening qual % Linear qual % Linear qual % Linear qual % Linear qual % Linear Note: or low noise and anti-cavitation Kv please see TI-S24-59 Cv (UK) values Cv (US) = Cv (UK) x 1.29 Valve size DN15 (½" ) DN2 (¾") DN25 (1") DN32 (1¼") DN4 (1½") DN5 (2") DN65 (2½") DN8 (3") DN1 (4") DN125 (5") DN15 (6") DN2 (8") DN25 (1") DN3 (12") qual % Standard trim Microflute ull port Reduced trim 1 Reduced trim 2 Reduced trim 3 Reduced trim 4 Reduced trim 5 Linear ast opening qual % Linear qual % Linear qual % Linear qual % Linear qual % Linear Note: or low noise and anti-cavitation Cv please see TI-S24-59 TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 9 of 23
10 Pressure / temperature limits - K43 (Carbon steel) A D C B D C B A - B langed N 192 PN4. A - C langed JIS / KS 2. A - D langed N 192 PN25. A - langed N 192 PN16. - langed JIS / KS 1. The product must not be used in this region. High temperature packing is required for use in this region. High temperature bolting and packing is required for use in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown in table below. Body design conditions Maximum design pressure 4 bar 5 C Maximum design temperature 4 C Minimum design temperature -1 C Maximum operating temperature PN4 PT soft seat (G) 2 C Standard packing PT chevron PK seat (K and P) xtended bonnet () with PT chevron High temperature packing (H) xtended bonnet () with graphite packing Note: We recommend that an extended bonnet () with graphite packing is used where valve operation is above 3 C. 25 C 4 C Maximum operating temperature - Bellows only Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 4 3 The product must not be used in this region. Bellows C Bellows B Bellows D Minimum operating temperature -1 C Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: 6 bar g Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 1 of 23
11 Pressure / temperature limits - K61 and K63 (Stainless steel) A D C B D C B A - B langed N 192 PN4 and Screwed BSP. A - C langed JIS / KS 2. A - D langed N 192 PN25. A - langed N 192 PN16. - langed JIS / KS 1. The product must not be used in this region. High temperature packing is required for use in this region. High temperature bolting and packing is required for use in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown in table below. Body design conditions Maximum design pressure 4 bar 5 C Maximum design temperature 4 C Minimum design temperature -5 C Maximum operating temperature PN4 PT soft seat (G) 2 C Standard packing PT chevron PK seat (K and P) xtended bonnet () with PT chevron High temperature packing (H) xtended bonnet () with graphite packing Note: We recommend that an extended bonnet () with graphite packing is used where valve operation is above 3 C. 25 C 4 C Maximum operating temperature - Bellows only Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. Bellows B Bellows C Bellows D PT packing -29 C Minimum operating temperature Graphite packing -5 C Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: 6 bar g Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 11 of 23
12 Pressure / temperature limits - K71 and K73 (SG iron) A D A - D A - langed N 192 PN25 and Screwed BSP. langed N 192 PN16. - langed JIS / KS 1. The product must not be used in this region. High temperature packing is required for use in this region. High temperature bolting and packing is required for use in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown in table below. Body design conditions PN25 Maximum design pressure 25 bar 12 C Maximum design temperature 35 C Minimum design temperature -1 C PT soft seat (G) 2 C Standard packing PT chevron PK seat (K and P) 25 C Maximum operating temperature xtended bonnet () with PT chevron High temperature packing (H) 35 C xtended bonnet () with graphite packing Note: We recommend that an extended bonnet () with graphite packing is used where valve operation is above 3 C. Maximum operating temperature - Bellows only Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above The product must not be used in this region. Bellows C Bellows B Bellows D Minimum operating temperature -1 C Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: 38 bar g Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 12 of 23
13 Pressure / temperature limits - KA41, KA42 and KA43 (Carbon steel) Pressure psi g A D C B Temperature A - B langed ASM 3 and screwed NPT and SW. A - C langed JIS / KS 2. A - D langed ASM langed JIS / KS 1. The product must not be used in this region. Graphite stem sealing is required for use in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KA, KA, KLA series two-port control valves are supplied with the PT stem sealing option. Body design conditions ASM 15 and ASM 3 Maximum design pressure ASM 15 (6" to 12" only) 19.6 bar 38 C (284 psi 1 ) ASM bar 38 C (74 psi 1 ) Maximum design temperature 425 C (8 ) Minimum design temperature -29 C (-2 ) Maximum operating temperature PT soft seat (G) 2 C (392 ) Standard packing PT chevron PK seat (K and P) xtended bonnet () with PT chevron Graphite packing (H) xtended bonnet () with graphite packing 25 C (482 ) 425 C (8 ) Note: We recommend that an extended bonnet () with graphite packing is used where valve operation is above 3 C (572 ). Maximum operating temperature - Bellows only Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. The product must not be used in this region. Bellows B Pressure psi g Temperature Bellows C Pressure psi g Temperature Bellows D Pressure psi g Temperature Minimum operating temperature Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures Maximum cold hydraulic test pressure of: Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. -29 C (-2 ) See relevant actuator Technical Information sheet 77 bar g (1 1 psi g) TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 13 of 23
14 Pressure / temperature limits - KA61, KA62 and KA63 (Stainless steel) Pressure psi g A D PT -29 C D B -2 PT Graphite Graphite Temperature A - B langed ASM 3 and screwed NPT and SW. A - C langed ASM 15. D - D langed JIS / KS 2. - langed JIS / KS 1. The product must not be used in this region. Graphite stem sealing is required for use in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KA, KA, KLA series two-port control valves are supplied with the PT stem sealing option. Body design conditions ASM 15 and ASM 3 Maximum design pressure ASM 15 (6" to 8" only) 19.6 bar 38 C (275 psi 1 ) ASM bar 38 C (72 psi 1 ) Maximum design temperature 538 C (1 ) Minimum design temperature -5 C (-58 ) Maximum operating temperature PT soft seat (G) 2 C (392 ) Standard packing PT chevron PK seat (K) xtended bonnet () with PT chevron Graphite packing (H) xtended bonnet () with graphite packing 25 C (482 ) 538 C (1 ) Note: We recommend that an extended bonnet () with graphite packing is used where valve operation is above 3 C (572 ). Maximum operating temperature - Bellows only Bellows B Pressure psi g Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. Temperature Bellows C Pressure psi g Bellows D Pressure psi g Temperature Temperature Minimum operating temperature Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures PT packing -29 C (-2 ) Graphite packing -5 C (-58 ) Maximum cold hydraulic test pressure of: Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done. See relevant actuator Technical Information sheet 75 bar g ( psi g) TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 14 of 23
15 Pressure / temperature limits - KA71 and KA73 (SG iron) Pressure psi g A G Temperature A - langed JIS / KS 1. A - langed ASM 25 and screwed NPT and SW. A - G langed ASM 125. The product must not be used in this region. Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. 3. As standard the KA, KA, KLA series two-port control valves are supplied with the PT stem sealing option. Body design conditions ASM 125 and ASM 25 Maximum design pressure ASM bar 65 C (2 psi 15 ) ASM bar 65 C (5 psi 15 ) Maximum design temperature 232 C (45 ) Minimum design temperature -29 C (-2 ) Maximum operating temperature PT soft seat (G) 2 C (392 ) Standard packing PT chevron PK seat (K and P) Graphite packing (H) xtended bonnet () with PT chevron xtended bonnet () with graphite packing 232 C (45 ) Maximum operating temperature - Bellows only Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above. Bellows C Pressure psi g Temperature Bellows B Pressure psi g Bellows D Pressure psi g Temperature Temperature Minimum operating temperature Note: or lower operating temperatures consult Spirax Sarco. Maximum differental pressures Maximum cold hydraulic test pressure of: Warning: If the valve has a bellows it must be removed if hydraulic testing is to be done. -29 C (-2 ) See relevant actuator Technical Information sheet ASM bar g (3 psi g) ASM bar g (75 psi g) TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 15 of 23
16 Dimensions for the Spira-trol TM two-port control valve approximate in mm and (inches) Valve size DN15 (½") DN2 (¾") DN25 (1") DN32 (1¼") DN4 (1½") DN5 (2") DN65 (2½") DN8 (3") DN1 (4") DN125 (5") DN15 (6") DN2 (8") DN25 (1") DN3 (12") Screwed langed BSP NPT K valves KA valves A B C A B C A1 C1 A1 C1 D (6½") 165 (6½") 197 (7¾") 216 (8½") 235 (9¼") 267 (1½") 44 (1¾") 44 (1¾") 57 (2¼") 57 (2¼") 63 (2½") 76 (3") 12 (4") 12 (4") 12 (4") 127 (5") 127 (5") 127 (5") PN16 PN25 PN4 JIS / KS KS ASM 125 and (7¼") 222 (8¾) 254 (1") 267 (1½) 298 (11¾) 349 (13¾) KS 2 ASM 25 and 3 19 (7½") 19 (7½") 197 (7¾") 235 (9¼") 267 (1½") 292 (11½") 317 (12½") 368 (14½") (17¾") (18 5 /8") (21 3 /8") (22 3 /8") (4") 12 (4") 12 (4") 127 (5") 127 (5") 127 (5") 2 (7 ") 2 (7 ") 216 (8½") 279 (11") 343 (13½") 344 (13½") 355 (14") 69 (2¾") 81 (3") 125 (4 7 /8") Thread Bellows seals M8 M12 M3 237 (9") 267 (1½") xtended bonnet 336 (13.25") 354 (19.94) 368 (14½") (19.38") (14½") 381 (15") 431 (17") 538 (21 1 /5") 556 (21 7 /8") 621 (24½") 622 (24½") 634 (25") Bellows sealed or extended bonnet version Screwed version langed version D D D C C1 B A A1 TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 16 of 23
17 Weights for the Spira-trol TM two-port control valve approximate in kg (and lbs) Valve size K valves KA valves Additional bellows K43 K61 K63 K71 K73 KA43 KA63 KA73 KA41 and KA42 xtended KA61 bonnet KA62 KA71 Additional balanced DN15 (½") (16) 7.3 (16) 7.3 (16) 7.3 (16) DN2 (¾") (18) 8.2 (18) 8.2 (18) 7.3 (16) 4.5 (1) DN25 (1") (2) 9.1 (2) 9.1 (2) 1 (22) DN32 (1¼") (31) 14.1 (31) 13.2 (29) 11.3 (25) DN4 (1½") (36) 16.3 (36) 14.1 (31) 14.1 (31) 5.5 (12) DN5 (2") (38) 18.1 (4) 17.2 (38) 15 (33) DN65 (2½") DN8 (3") (78) 39 (86) 35.4 (78) 4.4 (89) 38.1 (84) 41.3 (91) 1 (21) DN1 (4") (124) 56.2 (124) 59.9 (132) 13 (28) DN125 (5") (35) 2 (4.4) DN15 (6") (286) 13 (286) 13 (286) 16 (35) 3 (7) DN2 (8") (462) 21 (462) 21 (462) 16 (35) 1 (22) DN25 (1") (533) 16 (35) 1 (22) DN3 (12") (125) 16 (35) 16 (35) TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 17 of 23
18 Dimensions / weights for the PN actuator range approximate in mm and kgs (inches and lbs) Actuator range and variants G H J Weight Actuator With handwheel mm inches mm inches mm inches mm inches kg lbs kg lbs PN15 and PN " " PN16 and PN " " PN " A" 275 1⅞"" " PN91R 14 5½" PN " " 3 11⅞" " PN92R 14 5½" PN " ½" ⅞" 35 13¾" PN932R " PN " ½" " 35 13¾" PN933R 15 15⅞" PN94 PN94R /3" ¾" TN ¼" " " 35 13¾" TN2R TN2DA ¼" " TN21 TN21R 45 16" ½" " 33 13" TN21DA 45 16" ½" TN " " 33 13" 33 13" TN2277NDA " " J H Actuator H J G Actuator G Top mounted handwheel Side mounted handwheel Dimensions / weights for the L and AL actuator ranges approximate in mm and kgs (and in inches and lbs) Actuator range G Weight mm inches mm inches kg lbs L x 161 5¼" x 6¼" 242 9½" L35 S and SR 135 x 161 5¼" x 6¼" " L72 series 1 4" ½" AL55 and AL " " AL51, AL52, AL53, AL62 and AL " " AL54 and AL " 49 19" AL56 and AL " 76 3" TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 18 of 23
19 Spare parts A Spira-trol TM two-port control valve DN15 to DN1 - ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C1 C2 C Available spares - K series Actuator clamping nut Gasket set (Non-bellows sealed) B, G PT chevrons Stem seal kits PT to Graphite conversion kit Plug stem and seat kit Graphite packing * qual percentage trim (No gaskets supplied) ast opening trim (No gaskets supplied) Linear trim (No gaskets supplied) A C C1 C2 D, D1, D2, D1 D2 PT soft seat seal * Specify if reduced trim. H D How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. xample: 1 - PT stem seal kit for a Spirax Sarco DN25 Spira-trol TM two-port K43 PTSUSS.2 Kvs 1 control valve. How to fit spares ull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. Soft seat arrangement B H G TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 19 of 23
20 Spare parts Spira-trol TM two-port control valve Balanced and unbalanced DN125 to DN3-6" to 12" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C3 C4 C5 Available spares - K series Gasket set Balanced A, B, G Non bellows sealed Unbalanced B, G D4 D5 PT chevrons PT to Graphite Stem seal kit conversion kit C4 (DN15 to DN1) Graphite packing Balanced A, D, Plug stem (No gaskets supplied) and seat kit Unbalanced D, (No gaskets supplied) C3 C5 D3 A How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. B xample: 1 - PT stem seal kit for a Spirax Sarco DN15 Spira-trol TM two-port K43 PTSBSS.2 K vs 37 control valve. How to fit spares ull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. G H xploded view of soft seat arrangement J TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 2 of 23
21 Spare parts Spira-trol TM two-port control valve with bellows seal - Type D DN15 to DN1 - ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C3 A Available spares - K series Actuator clamping nut Gasket set (Bellows sealed) B, G Stem seal kit Graphite secondary seal and gasket set Plug stem and seat kit Bellows seal assembly PT soft seat seal * Specify if reduced trim. * qual percentage trim (No gaskets supplied) ast opening trim (No gaskets supplied) Linear trim (No gaskets supplied) A C3 D6, D7, D8, H How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. D7 D8 xample: 1 - Graphite stem seal kit for a Spirax Sarco DN25 Spira-trol TM two-port K43B TSUSS.2 K vs 1 control valve. How to fit spares ull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. D6 Soft seat arrangement B H G TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 21 of 23
22 Spare parts A Spira-trol TM two-port control valve with bellows seal - Types B and C DN15 to DN1 - ½" to 4" The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. C1 C2 C Available spares - K series Actuator clamping nut Gasket set (Bellows sealed) B, G PT chevrons Stem seal kits PT to Graphite conversion kit Plug stem and seat kit Bellow seal assembly PT soft seat seal * Specify if reduced trim. Graphite packing * qual percentage trim (No gaskets supplied) ast opening trim (No gaskets supplied) Linear trim (No gaskets supplied) A C C1 C2 D9, D1, D11, H B B How to order spares Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including the full product description of the product. xample: 1 - PT stem seal kit for a Spirax Sarco DN25 Spira-trol TM two-port K43B TSUSS.2 K vs 1 control valve. How to fit spares ull fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. B D1 D11 Soft seat arrangement D9 B H G TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 22 of 23
23 Spira-trol TM selection guide: Valve size N standard = DN15, DN2, DN25, DN32, DN4, DN5, DN65, DN8, DN1, DN125, DN15, DN2, DN25 and 3 ASM standard = ½", ¾", 1", 1¼", 1½", 2", 2½", 3", 4", 5", 6", 8", 1" and 12" Valve series K = K series 2-port control valve K Valve characteristic lange type low Body material Connections Stem sealing Seating Type of trim Trim balancing Bonnet type Bolting inish = qual percentage = ast opening L = Linear A = ASM Blank = N (PN) Blank = under T = over 4 = Carbon steel 6 = Stainless steel 7 = SG iron 1 = Screwed 2 = Socket weld 3 = langed B = C = Bellows / PT secondary seals Bellows / graphite secondary seals D = Bellows / graphite secondary seals H = Graphite N = PT with Nitronic bush - DN15 to DN5 only P = G = K = PT PT soft seat PK soft seat P = ull PK S = T = 316L stainless steel 431 stainless steel W = 316L with stellite 6 facing A1 = A2 = P1 = P2 = P3 = Blank N S = 1 stage anti-cavitation 2 stage anti-cavitation 1 stage low noise cage 2 stage low noise cage 3 stage low noise cage Standard trim B = Balanced U = Unbalanced = xtended S = Standard H = High temperature S = = = Standard Standard NP coating Series 2 =.2.2 Kvs To be specified Kvs 1 Connection type To be specified langed PN4 Selection example: DN32 - K 4 3 P T S U S S.2 - Kvs 16 - langed PN4 How to order xample: 1 off Spirax Sarco Spira-trol TM DN32 K43PTSUSS.2 K vs 16 two-port control valve having flanged PN4 connections. DN25 Blank Blank 4 3 P T S U S S TI-S24-71 CH Issue 7 N Standard K, K and KL DN15 to DN3 and ASM Standard KA, KA and KLA ½" to 12" Page 23 of 23
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