Contents. Turning. Milling. Threading. End Mills. Solid. Holemaking. Tooling

Transcription

1 Contents Turning Technical information Toolhoolders, external Cassettes for railway wheel machining Inserts PCBN, Inserts MDT Technical information MDT Inserts X4 Technical information X4 Toolholders X4 Inserts Milling Square shoulder and slot milling cutters Helical milling cutters Disc milling cutters Minimaster Plus Inserts Threading Technical information Thread Turning Toolholders Thread Milling Cutters Solid End Mills JABRO Tool selection HPM JHP770, JHP951, JHP COMPOSITE JC845, JC880, JC Turning Milling Threading Solid End Mills Holemaking Seco Feedmax SD203-CX1, CX Crownloc Plus SD Perfomax SD Nanofi x Adjustable holder Insert for boring Holemaking Tooling Shrinkfi t holders, reinforced type High precision collet chucks, EPB ER HP collets, type Shrinkfi t devices: Easyshrink 15, Packs Easyshrink Boring heads Tooling SMG* Workpiece Materials SMG* Declaration of conformity * SMG = Seco Material Group 1

2 Turning Cutting data Cutting speed In this section a recommended cutting speed is indicated under specifi ed conditions and indicated SMG (ver.1) Use the tables beginning on page 273 to classify the workpiece material into a SMG. In order to increase the accuracy towards the actual cutting conditions and requirements of the applications the recommendation is to use Seco-Cut in Customer Zone or Secolor Turning Calculator available on r = cutting edge angle ( ) r = nose radius (mm) a p = depth of cut (mm) f = feed rate (mm/rev) CCMT09T304-F1, CVD coated grades Tool life = 15 min r = 95 r = 0,4 mm a p = 1 mm TP1500 TP2500 TP3500 TP40 f f f f SMG 0,10 0,20 0,30 0,10 0,20 0,30 0,10 0,20 0,30 0,10 0,20 0, CCMT09T304-F1, PVD coated grades Tool life = 15 min r = 95 r = 0,4 mm a p = 1 mm CP500 f SMG 0,10 0,20 0, CCMT09T304-F1, PVD coated Cermet Tool life = 15 min r = 95 r = 0,4 mm a p = 1 mm TP1030 f SMG 0,10 0,20 0,

3 Turning Cutting data CCMT09T304-F1, uncoated Cermet Tool life = 15 min r = 95 r = 0,4 mm a p = 1 mm TP1020 f SMG 0,10 0,20 0, CNMG M3, CVD coated grades Tool life = 15 min r = 95 r = 0,8 mm a p = 2,5 mm TP0500 TP1500 TP2500 TP3500 f f f f SMG 0,25 0,30 0,40 0,25 0,30 0,40 0,25 0,30 0,40 0,25 0,30 0, CNMG M3, CVD coated grades Tool life = 15 min r = 95 r = 0,8 mm a p = 2,5 mm TP200 f SMG 0,25 0,30 0, CNMM R4, CVD coated grades Tool life = 15 min r = 95 r = 1,6 mm a p = 6 mm TP0500 TP1500 TP2500 TP3500 f f f f SMG 0,40 0,60 0,80 0,40 0,60 0,80 0,40 0,60 0,80 0,40 0,60 0, CNMG MF2, CVD coated grades Tool life = 15 min r = 95 r = 0,8 mm a p = 1,5 mm TH1500 f SMG 0,10 0,25 0,

4 Turning Cutting data CNMG MF2, PVD coated grades Tool life = 15 min r = 95 r = 0,8 mm a p = 1,5 mm TH1000 f SMG 0,10 0,25 0, CCMT09T304-MF2, CVD coated grades Tool life = 10 min r = 95 r = 0,4 mm a p = 1 mm TM4000 TP2500 f f SMG 0,10 0,15 0,20 0,10 0,15 0, CCMT09T304-MF2, PVD coated grades Tool life = 10 min r = 95 r = 0,4 mm a p = 1 mm CP500 f SMG 0,10 0,15 0, CNMG MF4, CVD coated grades Tool life = 10 min r = 95 r = 0,8 mm a p = 2 mm TM2000 TM4000 TP2500 f f f SMG 0,20 0,30 0,40 0,20 0,30 0,40 0,20 0,30 0, CNMG MF4, PVD coated grades Tool life = 10 min r = 95 r = 0,8 mm a p = 2 mm CP500 f SMG 0,20 0,30 0, CNMG M5, CVD coated grades Tool life = 10 min r = 95 r = 1,2 mm a p = 5 mm TM2000 TM4000 TP2500 TP40 f f f f SMG 0,30 0,45 0,60 0,30 0,45 0,60 0,30 0,45 0,60 0,30 0,45 0,

5 Turning Cutting data CCMT09T304-F2, uncoated grades Tool life = 15 min r = 95 r = 0,4 mm a p = 2 mm HX f SMG 0,10 0,15 0, CNMG MR7, CVD coated grades Tool life = 15 min r = 95 r = 1,2 mm a p = 3 mm TK1001 TK2001 f f SMG 0,20 0,40 0,60 0,20 0,40 0, CCGT060204F-AL, uncoated grades Tool life = 15 min r = 95 r = 0,04 mm a p = 1 mm KX f SMG 0,10 0,15 0, CNMG MF1, PVD coated grades Tool life = 10 min r = 95 r = 0,8 mm a p = 1,5 mm TS2000 TS2500 CP500 f f f SMG 0,07 0,15 0,23 0,07 0,15 0,23 0,07 0,15 0, CNMG MF1, uncoated grades Tool life = 10 min r = 95 r = 0,8 mm a p = 1,5 mm 890 f SMG 0,07 0,15 0, CNMG MR4, PVD coated grades Tool life = 10 min r = 95 r = 1,2 mm a p = 3 mm TS2500 f SMG 0,20 0,30 0,

6 Turning Cutting data CNMG MR4, uncoated grades Tool life = 10 min r = 95 r = 1,2 mm a p = 3 mm 883 f SMG 0,20 0,30 0, CNMG MF4, PVD coated grades Tool life = 10 min r = 95 r = 0,8 mm a p = 2 mm TS2000 TS2500 CP500 f f f SMG 0,10 0,20 0,30 0,10 0,20 0,30 0,10 0,20 0, Note: We recommend to use the Secolor Turning Calculator, see using accurate workpiece material classification, SMG (ver.1) 6

7 Turning Chipbreakers Chipbreakers Chipbreaker application areas The chipbreakers are designed to give the insert proper edge geometry for different application areas. Chipbreaker designations describe the application area as follows: Letters: F = Finishing M = Medium turning R = Roughing Digits: 1 = Low edge strength 9 = High edge strength The colours in the chart indicates the ISO material group the chipbreakers are adaptable for. ISO material group use Stainless steel (ISO M) Steel (ISO P) Stainless steel (ISO M) Steel (ISO P) Cast iron (ISO K) Steel (ISO P) Stainless steel (ISO M) Cast iron (ISO K) Chipbreaker chart for negative basic shape inserts Type of operation Relative edge strength per operation type 7

8 Turning Chipbreakers Chipbreaker programme, negative basic shape inserts -M6 Strong double-sided chipbreaker, intended for semi-roughing and roughing of steel. A well-balanced design combining excellent chip control and relatively low cutting forces which provides reliable cutting action in both continuous as well as interrupted cuts. Well suited also for machining of ferritic and martensitic stainless steels. Machining range: f = 0,2-0,8 mm/rev, a p = 1,0-7,0 mm 8

9 Secomax PCBN Introduction Polycrystalline Cubic Boron Nitride (PCBN) is a material which is sintered at extremely high pressure and high temperature into a wear-resistant material with properties close to those of diamond. Due to the hot hardness, oxidation resistance and fracture toughness of the material, inserts made of PCBN have excellent edge strength and long tool life in machining operations on hard ferrous materials and pearlitic grey cast iron. Secomax PCBN inserts are suitable for machining: Hardened steel (including hard-facing alloys) Pearlitic grey cast iron Chilled and white cast iron Manganese steel Cemented carbide Valve seat materials Powder Metallurgy (PM) alloys Nickel-based superalloys e.g. Inconel 718 For more information including a comprehensive guide to understanding and applying PCBN successfully, please ask your sales representative for the Secomax PCBN, Technical Guide (available in English). Selection of insert types Solid insert Sintered layer insert -LF According to the geometry, two sides can be used. Grades: CBN060K, CBN100, CBN010 CBN170, CBN200, CBN300, CBN300P, CBN400C, CBN500 Toolholder styles: D, P, C and M CBN060K, CBN100 and CBN300 are also, in some geometries, available with hole. CBN layer sintered on carbide. One side is usable. Grades: CBN10, CBN150, CBN010 CBN060K, CBN160C, CBN200 Toolholder styles: S, C and M MDT Grades: CBN10, CBN010 CBN170, CBN200 Toolholder styles: C (MDT) Brazed tip -L1 (single and double sided) and -L2 Brazed tip -L0 CBN brazed onto standard carbide inserts. Grades: CBN10, CBN010, CBN060K, CBN150, CBN160C, CBN170, CBN200 Toolholder styles: D, P, S and M CBN brazed onto standard carbide inserts. Grade: CBN10 Toolholder styles: D, P, S and M 9

10 Secomax PCBN Geometry recommendations Strong cutting edge geometries are always preferred. Negative cutting geometry Chamfered cutting edge Big nose radius Sharp positive cutting edge geometry can be advantageous when: Finishing of small hardened bores without interruptions Finishing of unstable components without interruptions Finishing of pearlitic grey cast iron b n = Chamfer width n = Chamfer angle Edge preparation E = Honed E25 = Extra honed, intended for Nickel-based superalloys S = Chamfered and honed S25 = Chamfered and extra honed intended for PM material WZ = High Feed (Wiper) geometry WZP = High Feed (Wiper) geometry Positive WZN = High Feed (Wiper) geometry Negative Design LF = Complete top layer B = Brazed tips (single sided), Insert geometry C, D and V C = Brazed tips (single sided), Insert geometry T and W D = Brazed tips (single sided), Insert geometry S U = Brazed tips (double sided), Insert geometry C, D and V V = Brazed tips (double sided), Insert geometry T and W Chamfer size and angle Solid CBN inserts CBN060K = 0,15 mm x 25 CBN010 = 0,10 mm x 20 CBN100 = 0,10 mm x 20 CBN200 = 0,20 mm x 20 CBN300 = 0,20 mm x 20 CBN400C = 0,20 mm x 20 CBN500 = 0,20 mm x 20 S CBN300 = 0,40 mm x 15 S CBN300 = 1,50 mm x 20 Brazed CBN inserts CBN010 L1 = 0,10 mm x 20 L2 = 0,20 mm x 20 LF = 0,10 mm x 20 LF-MDT = 0,10 mm x 25 Brazed CBN inserts CBN10, CBN200 L0 = 0,10 mm x 20 L1 = 0,20 mm x 20 (L1-WZ = 0,10mm x 20 ) L2 = 0,20 mm x 20 LF = 0,20 mm x 20 LF-MDT = 0,10 mm x 25 CBN150 L0 = 0,15 mm x 25 (positive C-lock inserts, 0,10 mm x 20 ) L1 = 0,15 mm x 25 LF = 0,15 mm x 25 CBN160C, CBN060K L1 = 0,15 mm x 25 LF = 0,15 mm x 25 10

11 Secomax PCBN PCBN Chipbreaker inserts The laser machined chipbreaker comes in two different styles, one for low and one for high feed applications. The non-wiper Secomax chipbreaker insert makes it possible to have a good chip control when low feed rates are used. The wiper Secomax chipbreaker insert provide improved chip control when using high feed rates. Secomax PCBN, non-wiper chipbreaker inserts Secomax PCBN, wiper chipbreaker inserts 0,6 0,5 Turning recommendation 0,6 0,5 Turning recommendation Depth of cut (mm) 0,4 0,3 0,2 0,1 Depth of cut (mm) 0,4 0,3 0,2 0, ,1 0,2 0,3 0,4 0,5 Feed rate /mm/rev) 0 0 0,1 0,2 0,3 0,4 0,5 Feed rate /mm/rev) Laser machining provides several benefi ts over conventional production technologies such as grinding. Laser technology meets the highest requirements regarding dimensional accuracy, geometrical precision and surface quality for the machining of complex, three-dimensional geometries. These advantages and possibilities have led to a complex formed chipbreaker with bumps that would have been impossible to produce with any other production technology. 11

12 Secomax PCBN Plunge Turning The vast majority of heat treated components in the metalworking industry are machined to their fi nal geometrical form after hardening. Seco have developed a method in hard turning, the Seco patented Plunge Turning. The plunging process consists of an orthogonal cut, using the solid CBN100, CBN010 or CBN060K. Using the Plunge Turning method gives two great advantages compared to conventional hard turning, reduction in cutting time (up to 90%) and improved surface integrity. Conventional Turning Plunge Turning F = Feed direction W = Workpiece F = Feed direction W = Workpiece X = Set screws Cutting time 5 seconds Cutting time 0,5 seconds General cutting data recommendation for Plunge Turning is v c = m/min and f = 0,04 mm/rev. To avoid the cutting edge profi le affecting surface fi nish, complete the operation with a small axial movement. In addition to the introduction of the Plunge Turning method there are also some standard toolholders. These toolholders have set screws which give the possibility to adjust the toolholder to an exact setting angle. The toolholders have a designation ending with PL, and are available for inserts in sizes T..11 and T

13 Secomax PCBN Maximum depth of cut recommendations Round inserts Tool cutting edge angle max ( ) D.O.C., a p (mm) * = max limited The tool cutting edge angle is limited to 75 resulting in maximum depth of cut (a p ). Max. D.O.C. a p (mm) Number of usable cutting edges/side at 80% utilization R...06 R...09 R , , , , , , , , , , , , , , , , , ,50 4 5,00 3 Type Grade Max. D.O.C. a p (mm) L0 CBN10 CBN150 CBN200 0,5 0,5 0,5 L1 L2 LF Solid CBN060K CBN160C CBN170 CBN10 CBN010 CBN150 CBN200 CBN10 CBN010 CBN160C CBN10 CBN010 CBN150 CBN200 CBN100 CBN010 CBN200 CBN300 CBN400C CBN500 0,5 0,5 0,5 0,5 0,5 0,5 1,0 0,5 0,5 0,5 0,5 0,5 0,5 30% of cutting edge length 0,5 0,5 30% of cutting edge length 30% of cutting edge length 30% of cutting edge length 30% of cutting edge length MDT Type Grade Max. D.O.C. a p (mm) -LF CBN10 CBN010 0,5 -LF CBN200 1,5 M0-LF CBN10 CBN010 CBN200 0,4 x D True tip length (TTL) in mm per nose radius (r ) and tip type Insert shape Nose angle r = 0,4 mm r = 0,8 mm r = 1,2 mm L0 L1 L2 L0 L1 L2 L0 L1 MDT size..-lf..m0-lf MDT size..lf..m0-lf C 80 1,4 2,7 1,2 2,4 1,6 2,2 LC ,2 2,4 LC ,5 2,5 D 55 2,1 3,2 1,6 2,7 1,2 2,2 LC ,4 2,4 LC ,5 3,1 S 90 1,1 2,2 LC ,8 3,1 T 60 1,7 2,6 1,3 2,2 0,9 1,8 LC ,2 3 V 35 2,7 5,1 1,7 4,2 13

14 Secomax PCBN, Grades The Secomax PCBN range of grades consists of both coated and uncoated grades. The application areas for the Secomax grades are shown below. The black areas in the chart indicate a grade s main ISO application groups and the white areas indicate other supplementary application groups. Uncoated grades: CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 PVD coated grades: CBN060K CBN160C CBN300P CBN400C PCBN grades CBN010 uncoated Solid, brazed tips (single and double sided) or sintered layer For light continuous to moderate interrupted cuts in hardened steel (a p <0,5 mm). CBN060K coated Solid, brazed tips (single and double sided) or sintered layer First choice for continuous to moderate interrupted cuts in hardened steel (a p < 0,5 mm). New (Ti,Si,Al)N PVD coating developed for high speed machining. New unique superalloy binder. 14

15 Secomax PCBN, Cutting data Case Hardened steel Hardness of HRc. Basic conditions: Dry machining is preferable. The chips should be fully annealed and brittle. For high surface requirements, use CBN150. D.O.C. <0,5 mm (Finishing) In intermittent cutting: Moderate intermittent cuts, use CBN060K/CBN010/CBN10/CBN100. Aggressive intermittent cuts, use CBN160C. Reduce the feed rate. Machine without coolant. If possible, chamfer any sharp edges of the workpiece before machining. D.O.C. 0,5-3,0 mm (Roughing) * = Not applicable v c = Cutting speed (m/min) f = Feed (mm/rev) Hardened steel Hardness of 4565 HRc. Heat-treated steel, ball bearing steel, tool steel, high speed steel and hardened stainless steel. Basic conditions: Dry machining is preferable. Coolant can be used. High speed steel must not be subjected to intermittent cutting. The chips should be fully annealed and brittle. For fi nishing use CBN060K/CBN010/CBN10/CBN100/CBN150/CBN160C. For roughing use CBN200/CBN300. High surface requirements use CBN150. In intermittent cutting: Moderate intermittent cuts, use CBN010/CBN10/CBN100, CBN060K. Aggressive intermittent cuts, use CBN160C/CBN200. Reduce the feed rate. Machine without coolant. If possible, chamfer any sharp edges of the workpiece before machining. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) 15

16 Secomax PCBN, Cutting data Pearlitic cast iron Pearlitic cast iron and nodular cast iron with a free ferrite content of <10%. Basic conditions: First choice in dry machining: CBN300. First choice when coolant is used: CBN200. First choice for fi nishing machining: CBN400C. When fi nishing at very low speed use CBN010/CBN10/CBN100. Adjust the depth of cut to get under casting skin and blow holes. Chamfer the workpiece at entry and exit. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) Sintered valve seat materials Basic conditions: First choice CBN200. Second choice CBN010/CBN10/CBN100. Use positive inserts. Use chamfered and honed edges for longer tool life. Use honed edges when tight tolerances are required. Machining can be carried out either with or without coolant. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) * = Not applicable v c = Cutting speed (m/min) f = Feed (mm/rev) 16

17 Secomax PCBN, Cutting data Powder Matallurgy (PM) alloys Hardness of HRc. PCBN tools can be used on PM parts as soft as 25 HRc. The critical parameter is particle hardness, when the particle hardness exceeds 50 HRc, PCBN is useful, no matter what the bulk hardness is. Basic conditions: First choice CBN200. For roughing solid CBN300 is an alternative. Use chamfered inserts, S25. Do not use coolant for interrupted cut. Use largest nose radius possible. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) Nickel-based superalloys e.g. Inconel 718 Basic conditions: Use CBN170/CBN010/CBN10/CBN100. Use coolant. Optimal edge condition varies with operation. Use E25 edge preparation. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) * = Not applicable v c = Cutting speed (m/min) f = Feed (mm/rev) 17

18 Secomax PCBN, Cutting data Hard facing alloys Hardness <60 HRc. Cr-based alloys. Basic conditions: First choice for fi nishing CBN010/CBN10/CBN100. First choice for roughing CBN300, or when Centrelock inserts are used CBN200. Use round insert if possible. Use chamfered insert. Adjust the depth of cut so that machining is not carried out in the welding skin and blowholes. Dry machining is preferable. Remove any weld spatter before machining. Parts with sprayed layer cannot be machined economically. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) Hard facing alloys Hardness >35 HRc. Co-based alloys. Basic conditions: First choice for fi nishing CBN010/CBN10/CBN100. First choice for roughing CBN300, or when Centrelock inserts are used CBN200. Use round insert if possible. Use chamfered insert. Adjust the depth of cut so that machining is not carried out in the welding skin and blowholes. Dry machining is preferable. Remove any weld spatter before machining. Parts with sprayed layer cannot be machined economically. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) 18

19 Secomax PCBN, Cutting data Hard facing alloys Hardness >35 HRc. Ni-based alloys. Basic conditions: First choice for fi nishing CBN010/CBN10/CBN100. First choice for roughing CBN300, or when Centrelock inserts are used CBN200. Use round insert if possible. Use chamfered insert. Adjust the depth of cut so that machining is not carried out in the welding skin and blowholes. Dry machining is preferable. Remove any weld spatter before machining. Parts with sprayed layer cannot be machined economically. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) Hard facing alloys Hardness >35 HRc. Fe-based alloys.. Basic conditions: First choice for fi nishing CBN010/CBN10/CBN100. First choice for roughing CBN300, or when Centrelock inserts are used CBN200. Use round insert if possible. Use chamfered insert. Adjust the depth of cut so that machining is not carried out in the welding skin and blowholes. Dry machining is preferable. Remove any weld spatter before machining. Parts with sprayed layer cannot be machined economically. D.O.C. <0,5 mm (Finishing) D.O.C. 0,5-3,0 mm (Roughing) v c = Cutting speed (m/min) f = Feed (mm/rev) 19

20 Turning Toolholders, external Toolholders for inserts LNMX PLBNR/L For insert programme, see Update page 4 o = Rake angle, s = Inclination angle Right-hand version shown Application Part No. h b l 1 f 1 l 3 o s PLBNR 6060V40-A , ,3 LNMX PLBNL 6060V40-A , ,3 LNMX PLBNR 6060V , ,5 LNMX PLBNL 6060V , ,5 LNMX Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil Lever Anvil pin Screw Key Punch 40 PLN PP1325 RP1312 LS SMS795 MP25 50 PLN PP1325 RP1312 LS SMS795 MP25 Please check availability in current price and stock-list 20

21 Turning Cassettes for railway wheel machining Toolholders for inserts LNMX CT-PLANR/L For insert programme, see Update page 3 Right-hand version shown Application Part No. h 1 b l 2 l 1 f 1 19 CT-PLANR ,6 42, ,2 LNMX CT-PLANL ,6 42, ,2 LNMX Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil Anvil screw/key Pin Torx driver for insert screw CT-PLANR/L LN T07P T07P-2 MN1515SL-T15P T15P-2 Please check availability in current price and stock-list 21

22 Turning Cassettes for railway wheel machining Toolholders for inserts LNMX CT-PLFNR/L For insert programme, see Update page 3 Right-hand version shown Application Part No. h 1 b l 2 l 1 f 1 19 CT-PLFNR , ,2 LNMX CT-PLFNL , ,2 LNMX Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil Anvil screw/key Pin Torx driver for insert screw CT-PLFNR/L LN T07P T07P-2 MN1515SL-T15P T15P-2 Please check availability in current price and stock-list 22

23 Turning Cassettes for railway wheel machining Toolholders for inserts SNMX CT-PSANR/L For insert programme, see Update page 4 Right-hand version shown Application Part No. h 1 b l 2 l 1 f 1 19 CT-PSANR , ,2 SNMX CT-PSANL , ,2 SNMX Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil Lever Anvil pin Lever screw Key Punch CT-PSFNR/L PSN19X340 PP6020 RP9811 LS SMS795 MP1519 Please check availability in current price and stock-list 23

24 Turning Cassettes for railway wheel machining Toolholders for inserts SNMX CT-PSFNR/L For insert programme, see Update page 4 Right-hand version shown Application Part No. h 1 b l 2 l 1 f 1 19 CT-PSFNR , ,2 SNMX CT-PSFNL , ,2 SNMX Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil Lever Anvil pin Lever screw Key Punch CT-PSFNR/L PSN19X340 PP6020 RP9811 LS SMS795 MP1519 Please check availability in current price and stock-list 24

25 Turning Inserts Insert additions Coated grades Part No. TP0500 TK1001 TK2001 TM4000 CCMT 09T304-MF2 [ 09T308-MF2 [ CCMT M3 [ CNMG MF2 [ MF2 [ CNMG W-MF2 [ W-MF2 [ CNMG MF3 [ MF3 [ CNMG W-M3 [ CNMG MR7 [ CNMM R7 [ CNMM RR6 [ DNMG MF2 [ MF2 [ DNMG M3 [ DNMG M5 [ DNMU MF2 [ RCMT 1606M0-F1 [ RCMT 1606M0-M3 [ SNMG M3 [ SNMG M5 [ SNMM R7 [ SNUN [ VBMT F1 [ VBMT MF2 [ MF2 [ VNMG MF2 [ VNMG M3 [ WNMG MF3 [ 25

26 Turning Inserts CNMG Tolerances: s = ±0,13 r = ±0,1 Size d l s h r ,7 12,9 4,76 5,15 0,8-1, ,875 16,1 6,35 6,35 1,2-2,4 -M6 Grades Coated Uncoated Cermet Inserts Part No. TP0500 TP1500 TP2500 TP3500 TP200 TP40 TH1000 TH1500 TM2000 TM4000 TK1001 TK2001 TS2000 TS2500 CP200 CP500 HX KX TP1020 TP1030 CNMG-M6 CNMG M6 [ [ [ M6 [ [ [ [ M6 [ CNMG M6 [ [ [ [ M6 [ [ [ DNMG Tolerances: s = ±0,13 r = ±0,1 Size d l s h r ,7 15 6,35 5,15 0,8-1,2 -M6 Grades Coated Uncoated Cermet Inserts Part No. TP0500 TP1500 TP2500 TP3500 TP200 TP40 TH1000 TH1500 TM2000 TM4000 TK1001 TK2001 TS2000 TS2500 CP200 CP500 HX KX TP1020 TP1030 DNMG-M6 DNMG M6 [ [ M6 [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 26

27 Turning Inserts SNMG Tolerances: s = ±0,13 r = ±0,1 Size l s h r ,7 4,76 5,15 1, ,875 6,35 6,35 1,6 -M6 Grades Coated Uncoated Cermet Inserts Part No. TP0500 TP1500 TP2500 TP3500 TP200 TP40 TH1000 TH1500 TM2000 TM4000 TK1001 TK2001 TS2000 TS2500 CP200 CP500 HX KX TP1020 TP1030 SNMG-M6 SNMG M6 [ SNMG M6 [ WNMG Tolerances: s = ±0,13 r = ±0,1 Size d l s h r ,7 8,7 4,76 5,15 0,8-1,6 -M6 Grades Coated Uncoated Cermet Inserts Part No. TP0500 TP1500 TP2500 TP3500 TP200 TP40 TH1000 TH1500 TM2000 TM4000 TK1001 TK2001 TS2000 TS2500 CP200 CP500 HX KX TP1020 TP1030 WNMG-M6 WNMG M6 [ [ [ M6 [ [ [ M6 [ [ Stock standard Subject to change refer to current price- and stock-list 27

28 Secomax PCBN, Inserts CCGW Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,350 6,5 2,38 2,9 0,2-0,8 09T3 9,525 9,7 3,97 4,5 0,4-0, ,700 12,9 4,76 5,6 0,4-0,8 CCGW CCGW...-B CCGW...-LF Grades Uncoated Coated Toolholders Inserts CCGW Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External CCGW E-L1-B E-L1-B S L1-B S L1-B [ [ [ [ [ [ SCLCR/L..06 SCGCR/L..06 SCDCR/L..06 SCFCR/L S L1-B [ SCACR/L S L1-B [ SCECL..06 CCGW S LF [ S LF [ [ S LF [ CCGW 09T304E-L1-B 09T308E-L1-B 09T304S L1-B 09T304S L1-B [ [ [ [ [ [ [ SCLCR/L..09 SCGCR/L..09 SCDCR/L..09 SCFCR/L T308S L1-B [ [ SCACR/L T308S L1-B [ [ SCECL T308S L1-B [ 09T304S L1B [ 09T308S L1B [ CCGW 09T304S LF [ [ 09T308S LF [ Internal SCLCR/L06..-SCFCR/L06 SCACL..06 SCECL SCDCL06 SCLCR/L09..-SCFCR/L09 SCACL..09 SCECL SCDCL09 CCGW 09T304S-L0-WZ [ SCLCR/L SCLCR/L09 CCGW 09T304S-01525L1WZB [ 09T308S-01525L1WZB [ CCGW S-L0 [ SCLCR/L..12 *** S-L0 [ CCGW S L1-B [ [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 28

29 Secomax PCBN, Inserts CNGA Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,700 12,9 4,76 5,15 0,4-1,2 CNGA CNGA...-B CNGA...-U Grades Uncoated Coated Toolholders Inserts CNGA Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External CNGA S-L0-B [ DCLNR/L S-L0-B [ PCLNR/L S-L0-B [ CNGA S-L1 [ CNGA E-L1-B [ S L1-B [ S L1-B [ S L1-B [ [ [ S L1-B [ S L1-B [ S L1-B [ [ [ CNGA E25-L1-U [ S L1-U [ S L1-U [ S L1-U [ CNGA S L1B [ CNGA S L1-WZ [ CNGA S L1WZB [ S-01525L1WZB [ [ S-01525L1WZB [ CNGA S-01525L1WZU [ S-01525L1WZU [ CNGA S-L1-WZN-B [ S-L1-WZP-B [ [ CNGA S-L1-WZN-U [ Internal..-PCLNR/L12..-MCLNR/L12 [ Stock standard Subject to change refer to current price- and stock-list Tip sizes, see page 13 Edge preparation, see page 10 29

30 Secomax PCBN, Inserts DCGW Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,350 7,8 2,38 2,9 0,2-0,8 11T3 9,525 11,6 3,97 4,5 0,2-0,8 DCGW...-B Grades Uncoated Coated Toolholders Inserts DCGW Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External DCGW E-L1-B E-L1-B [ [ SDHCR/L..07 SDJCR/L S L1-B [ SDACR/L S L1-B [ SDNCN S L1-B [ S L1-B [ S L1-B [ S L1-B [ S L1-B [ S L1B [ DCGW 11T302E-L1-B [ SDHCR/L T308E-L1-B 11T304S L1-B [ [ SDJCR/L..11 SDNCN T304S L1-B [ SDACL T304S L1-B [ 11T308S L1-B [ 11T308S L1-B [ 11T308S L1-B [ 11T304S L1B [ 11T308S L1B [ Internal..-SDUCR/L07..-SDQCR/L07..-SDUCR/L11..-SDQCR/L11 [ Stock standard Subject to change refer to current price- and stock-list Tip sizes, see page 13 Edge preparation, see page 10 30

31 Secomax PCBN, Inserts DNGA Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,700 15,0 4,76 5,15 0,4-1, ,700 15,0 6,35 5,15 0,4-1,2 DNGA DNGA...-B DNGA...-U Grades Uncoated Coated Toolholders Inserts DNGA Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External DNGA S-L0-B S-L0-B [ [ DDJNR/L..15* DDHNR/L S L1-B [ DDNNN..15* S L1-B [ [ [ PDJNR/L S L1-B [ PDNNN S L1-B [ DDJNR/L S L1B [ DNGA S L1-U [ DNGA S-L0-B S-L0-B [ [ PDJNR/L..15 PDNNN..15 DDJNR/L..15 DNGA S-L1 [ DNGA S L1-B [ S L1-B [ S L1-B [ [ [ S L1-B [ S L1-B [ DNGA E25-L1-U [ S L1-U [ S L1-U [ S L1-U [ DNGA S01020L1WZ93B [ Internal A32T-PDUNR/L15** A40U-PDUNR/L15** A50V-PDUNR/L15** A32T-PDUNR/L15 A40U-PDUNR/L15 A50V-PDUNR/L15 S32U-PDUNR/L15 S40V-PDUNR/L15 S50W-PDUNR/L15 [ Stock standard Subject to change refer to current price- and stock-list *Anvil DDN for insert DN , to be ordered separately **Anvil PDD for insert DN , to be ordered separately Tip sizes, see page 13 Edge preparation, see page 10 31

32 Secomax PCBN, Inserts RNGN Tolerances: D = ±0,025 s = ±0,13 Size ,350 3, ,525 3, ,700 3,18 D s RNGN Grades Uncoated Coated Toolholders Inserts RNGN Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External RNGN E [ CRSNR/L S [ CRDNN S [ [ S [ RNGN E25 [ [ CRSNR/L S [ CRDNN S [ S [ Internal..-CRSNR/L06..-CRSNR/L09 RNGN S [ CRSNR/L..12 CRDNN..12 *** [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 32

33 Secomax PCBN, Inserts SNGN Tolerances: l = ±0,025 s = ±0,13 r = ±0,1 Size l s r ,350 3,18 0, ,525 3,18 0,8-1,6 SNGN Grades Uncoated Coated Toolholders Inserts SNGN Part No. SNGN S CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C [ [ External CSSNR/L..06 CSRNR/L..06 CSKNR/L..06 Internal *** SNGN E S [ [ CSBNR/L..09 CSDNN S [ S [ S [ S [..-CSKNR/L09 [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 33

34 Secomax PCBN, Inserts TCGN Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s r ,960 5,50 1,59 0,4 TCGN Grades Uncoated Coated Toolholders Inserts TCGN Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External Internal TCGN E-LF [ [ CTLCR/L..06 *** [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 34

35 Secomax PCBN, Inserts TCGW Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,560 9,0 2,38 2,6 0,4-0, ,350 11,0 2,38 2,9 0,4-0,8 TCGW...-C TCGW...-LF Grades Uncoated Coated Toolholders Inserts TCGW Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External TCGW S LF [ [ *** *** S LF [ Internal TCGW E-L1-C [ STJCR/L S L1-C [ STGCR/L S L1-C [ STFCR/L S L1-C [ S L1-C [ S L1-C [ [ S L1-C [..-STFCR/L11 TCGW S LF [ [ S LF [ [ [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 35

36 Secomax PCBN, Inserts TNGN Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s r ,350 11,0 3,18 0,4-1, ,525 16,5 3,18 0,4 TNGN Grades Uncoated Coated Toolholders Inserts TNGN Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External TNGN E E E25 [ [ [ [ CTJNR/L..11 CTFNR/L..11 CTFNR/L..11-PL S [ [ CTGNR/L..11-PL S [ S [ [ S [ S [ S [ Internal..-CTUNR/L11 TNGN S [ [ CTJNR/L..16* CTFNR/L..16* CTFNR/L..16-PL CTGNR/L..16-PL *** [ Stock standard Subject to change refer to current price- and stock-list ***For information, contact your local Seco offi ce Tip sizes, see page 13 Edge preparation, see page 10 36

37 Secomax PCBN, Inserts TNGX Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s r ,350 11,0 3,18 0,4-0,8 TNGX-...R/L-WZ Crossbill TNGX...-WZ Grades Uncoated Coated Toolholders Inserts TNGX...-WZ Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External Internal TNGX S WZ [ CTJNR/L..11*..-CTUNR/L11* S WZ [ [ S WZ [ TNGX-...R/L-WZ Crossbill TNGX S R-WZ [ S L-WZ [ [ Stock standard Subject to change refer to current price- and stock-list *For inserts with nose radius 08, use anvil CTN110312, to be ordered separately Tip sizes, see page 13 Edge preparation, see page 10 37

38 Secomax PCBN, Inserts VBGW Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,525 16,0 4,76 4,5 0,2-0,8 VBGW VBGW...-B Grades Uncoated Coated Toolholders Inserts VBGW Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External VBGW S-L0 VBGW S-L0-B S-L0-B [ [ [ SVLBR/L..16 SVJBR/L..16 SVABR/L..16 SVVBN E-L1-B [ S L1-B [ S L1-B [ S L1-B [ [ [ S L1-B [ S L1-B [ [ VBGW E-L2 [ S-L2 [ S-L2 [ Internal..-SVMBL16..-SVQBR/L16..-SVUBR/L16 [ Stock standard Subject to change refer to current price- and stock-list Tip sizes, see page 13 Edge preparation, see page 10 38

39 Secomax PCBN, Inserts VNGA Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,525 16,0 4,76 3,81 0,2-0,8 VNGA VNGA...-B VNGA...-U Grades Uncoated Coated Toolholders Inserts VNGA Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External VNGA S-L S-L S-L0 [ [ [ CVVNN..16 DVJNR/L..16 MVJNR/L..16 MVPNR/L..16 VNGA S-L0-B [ S-L0-B [ S L1-B [ S L1-B [ S L1-B [ [ S L1-B [ S L1-B [ [ S L1-B [ VNGA S L1-U [ VNGA S L1-U [ VNGA S L1B [ VNGA S-L2 [ S-L2 [ Internal..-MVPNR/L16..-MVLNR/L16..-MVYNR/L16 [ Stock standard Subject to change refer to current price- and stock-list Tip sizes, see page 13 Edge preparation, see page 10 39

40 Secomax PCBN, Inserts with chipbreakers CCGT Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r 09T3 9,525 9,7 3,97 4,5 0,4 CCGT...-B Grades Uncoated Coated Toolholders Inserts CCGT Part No. CCGT 09T304S L1-B CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C [ External SCLCR/L..09 SCGCR/L..09 SCDCR/L..09 SCFCR/L..09 SCACR/L..09 SCECL..09 Internal..-SCLCR/L09..-SCFCR/L09 SCACL..09 SCECL SCDCL09 09T304S-01525L1WZB [ SCLCR/L SCLCR/L09 CNGM Tolerances: d = ±0,025 s = ±0,13 r = ±0,1 Size d l s h r ,700 12,9 4,76 5,15 0,8 CNGM...-B Grades Uncoated Coated Toolholders Inserts CNGM Part No. CBN010 CBN10 CBN100 CBN150 CBN170 CBN200 CBN300 CBN500 CBN060K CBN160C CBN300P CBN400C External CNGM S L1-B [ DCLNR/L S-01525L1WZB [ PCLNR/L..12 Internal..-PCLNR/L12..-MCLNR/L12 [ Stock standard Subject to change refer to current price- and stock-list Cutting data recommendations, see page 11 40

41 MDT Grades New coated grade TGK1500 Basic choice for grey cast iron and nodular cast iron. Ti(C,N) + Al 2 O 3 DURATOMIC Grades The application area for each grade is shown in the chart below. The black areas in the chart indicate a grade s main ISO application groups and the white areas indicate other supplementary application groups. MDT Secolor Easy conditions Grooving Difficult conditions Easy conditions: pre-machined surface, shallow grooves etc. Difficult conditions: raw surface, deep grooves etc. Easy conditions Turning Difficult conditions 41

42 MDT Cutting data Cutting speed, v c (m/min) Classify the workpiece material into a SMG to get a cutting speed recommendation based on: workpiece material insert width and grade feed rate For workpiece material classifi cation see page 273. a p = inserts width (mm) f = feed rate (mm/rev) SMG CP500 CP600 TGP25 883/889 TGK1500 a p 2,0-4,0 4,5-6,0 8,0-10,0 2,0-6,0 3,0-4,0 4,5-6,0 8,0-10,0 3,0-10,0 3,0-8,0 f ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0,5 42

43 43 SMG CP500 CP600 TGP25 883/889 TGK1500 f a p 2,0-4,0 4,5-6,0 8,0-10,0 2,0-6,0 3,0-4,0 4,5-6,0 8,0-10,0 3,0-10,0 3,0-8, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,1 0,2 0,3 0,4 0, ,05 0, ,05 0, ,05 0, ,05 0,10 MDT Cutting data

44 MDT Inserts LCMF and LCMR Tolerances: a p = ±0,05 l = ±0,08 s = ±0,05 Size a p l s r ,0 12,35 4,00 0,2-0, ,0 12,35 4,00 0,2-0,4 l = Distance cutting edge-rear support Grades LCMF-FT Coated Uncoated Inserts Part No. CP500 CP600 TGK1500 TGP LCMF-FT LCMR-FT LCMF FT [ FT [ [ [ LCMF FT [ FT [ [ [ LCMR-FT LCMR FT [ FT [ LCMR FT [ FT [ [ Stock standard Subject to change refer to current price- and stock-list 44

45 MDT Inserts LCMF and LCMR Tolerances: a p = ±0,05 l = ±0,08 s = ±0,05 Size a p l s r ,0 12,35 4,00 1,5-2, ,0 12,35 4,00 1,5-2,0 l = Distance cutting edge-rear support Grades LCMF-MP Coated Uncoated Inserts Part No. CP500 CP600 TGK1500 TGP LCMF-MP LCMF 1303M MP [ [ [ LCMR-MP LCMF 1304M MP [ [ [ LCMR-MP LCMR 1303M MP [ LCMR 1304M MP [ [ Stock standard Subject to change refer to current price- and stock-list 45

46 MDT Inserts LCMF Tolerances: Size: a p = ±0,05 l = ±0,08 s = ±0,05 16 s = ±0,08 30 l = Distance cutting edge-rear support Size Inch version a p l s r ,0 15,90 4,50 0,2-0, ,0 15,90 4,5 0,2-0, ,0 15,90 4,50 0,4-0, ,0 15,90 4,50 0,4-1, ,0 29,06 5,50 0,4-1, [ 3,18 15,90 4,50 0, [ 4,76 15,90 4,50 0, [ 6,35 15,90 4,50 0,5 LCMF-FT Coated CP500 CP600 TGK1500 TGP25 Inserts Part No. LCMF-FT mm-version LCMF FT [ [ FT [ [ LCMF FT [ [ FT [ [ FT [ [ LCMF FT [ [ FT [ [ Grades Uncoated LCMF FT [ [ FT [ [ [ FT [ [ LCMF FT [ [ [ FT [ [ [ [ FT [ [ FT [ [ [ [ FT [ LCMF-FT inch-version LCMF FT [ LCMF FT [ LCMF FT [ [ Stock standard Subject to change refer to current price- and stock-list 46

47 MDT Inserts LCMF Tolerances: a p = ±0,05 l = ±0,08 s = ±0,05 l = Distance cutting edge-rear support Size Inch version a p l s r ,0 15,90 4,50 0,2-0, ,0 15,90 4,5 0,4-0, ,0 15,90 4,50 0,4-0, ,0 15,90 4,50 0,4-1, [ 3,18 15,90 4,50 0, [ 4,76 15,90 4,50 0, [ 6,35 15,90 4,50 0,5 LCMF-MT Coated Grades Uncoated LCMF-MG CP500 CP600 TGK1500 TGP25 Inserts Part No. LCMF-MT mm-version LCMF MT [ [ MT [ [ [ [ LCMF MT [ [ [ MT [ [ [ [ LCMF MT [ [ [ MT [ [ [ [ LCMF MT [ [ [ MT [ [ [ [ MT [ [ LCMF-MT inch-version LCMF MT [ [ LCMF MT [ [ LCMF MT [ [ LCMF-MG LCMF MG [ [ LCMF MG [ [ LCMF MG [ [ LCMF MG [ [ [ Stock standard Subject to change refer to current price- and stock-list 47

48 MDT Inserts LCMF Tolerances: Size: a p = ±0,05 l = ±0,08 s = ±0,05 16 s = ±0,08 30 l = Distance cutting edge-rear support Size Inch version a p l s r ,0 16,98 4,50 1, ,0 17,09 4,5 2, ,0 17,75 4,50 2, ,0 17,98 4,50 3, ,0 30,06 5,50 4, ,0 30,05 5,50 5, [ 3,18 16,64 4,50 1, [ 4,76 17,67 4,50 2, [ 6,35 17,60 4,50 3,18 LCMF-MP Coated CP500 CP600 TGK1500 TGP25 Grades Inserts Part No. LCMF-MP mm-version LCMF 1603M MP [ [ [ [ [ Uncoated LCMF 1604M MP [ [ [ [ [ LCMF 1605M MP [ [ [ [ [ LCMF 1606M MP [ [ [ [ [ LCMF 3008M MP [ [ [ [ [ 3008M MP [ [ LCMF-MP inch-version LCMF MP [ [ [ LCMF MP [ [ [ LCMF MP [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 48

49 MDT Inserts LCMF Tolerances: a p = ±0,05 l = ±0,08 s = ±0,05 Size a p l s r ,0 18,50 2,85 1, ,0 28 2,85 1,0 l = Distance cutting edge-rear support Grades LCMF-MP Coated Uncoated Inserts Part No. CP500 CP600 TGK1500 TGP LCMF-MP LCMF 1902M MP [ [ LCMF 2802M MP [ [ [ Stock standard Subject to change refer to current price- and stock-list 49

50 X4 Code keys 1. Seco-Capto size 2. Tool system 3. Toolholder setting angle X4 F = 90 G = 0 4. Version 5. Dimension f 1 6. Dimension l 1 R = Right-hand version L = Left-hand version 7. Insert length 8.Seat size 9. Cooling system JET = Jetstream Tooling 25 = 25 mm 03 = 3,1 mm 50

51 X4 Code keys 1. Tool system 2. Toolholder setting angle 3. Version X4 F = 90 G = 0 R = Right-hand version L = Left-hand version 4. Shank height 5. Shank width 6. Tool length H = 100 mm K = 125 mm M = 150 mm 7. Insert length 8.Seat size 9. Cooling system JET = Jetstream Tooling 25 = 25 mm 03 = 3,1 mm 51

52 X4 Code keys X4 G K RN MC Tool system 2. Tolerances 3. Insert type X4 Tolerance ± mm Tol. class a p r l G 0,025 0,03 0,025 K = four edges with chipbreaker H = four edges without chipbreaker 4. Insert length 5. Seat size 6. Corner radius 25 = 25 mm 03 = 3,1 mm 005 = 0,05 mm 010 = 0,10 mm 015 = 0,15 mm 7. Insert width 8.Version 9. Chipbreaker MC = Chipbreaker for medium Parting-off and Grooving 0050 = 0,5 mm 0300 = 3 mm 52

53 X4 Application overview Grooving Maximum cutting depth a r is limited relative to workpiece diameter to avoid contact between workpiece and toolholder. Grooving Cutting depth a r Workpiece diameter, mm Cutting edge width a p ,5 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6 1,0 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,0 1,5 6,5 6,4 6,1 5,9 5,5 5,0 5,0 4,5 4,5 4,0 2,0 6,5 6,4 6,1 5,9 5,5 5,0 5,0 4,5 4,5 4,0 2,5 6,5 6,4 6,1 5,9 5,5 5,0 5,0 4,5 4,5 4,0 3,0 6,5 6,4 6,1 5,9 5,5 5,0 5,0 4,5 4,5 4,0 Parting-off ø Parting-off Maximum workpiece diameter, Cutting edge width a p Workpiece diameter, mm 0,5 5,2 1,0 8,6 1,5 13,0 2,0 13,0 2,5 13,0 3,0 13,0 53

54 X4 General information General information The Seco X4 system (multi edge solution) comprises toolholders and inserts for external radial machining. The system can be used for: Grooving Parting off Seco X4 comes in combination with the unique Jetstream Tooling Duo. A high pressure cooling system which provides directed coolant supply to the cutting edge by two streams: the fi rst to the rake surface and the second to the clearance surface. The X4 system provides several features: Four cutting edges Ability to pass free along a shoulder down to the centre Easy double access clamping system Easy indexing without total extraction of the screw Integrity safe in case of edge failure. The inserts can still be used with three broken passive edges. Good repeatability (±0,025 mm) Jetstream Tooling Duo improves chip control and tool life of cutting edge Troubleshooting Troubleshooting for X4 inserts, see page 598 in MN 2012 Turning. 54

55 X4 Grades Coated grades CP500 Alternative harder and more wear resistant grade suitable for shallower grooves, larger components and higher cutting speeds. Also advisable for optimizing in steels and cast irons. PVD-coated micrograin grade. (Ti,Al)N + TiN CP600 First choice in general grooving and parting off in a variety of workpiece materials. Favourable mix of both wear resistance and toughness. PVD-coated fi ne-grained grade. (Ti,Al)N + TiN Grades The application area for each grade is shown in the chart below. The black areas in the chart indicate a grade s main ISO application groups and the white areas indicate other supplementary application groups. 55

56 X4 Cutting data Feed rate recommendations for each cutting edge width ap 3,0 Cutting edge width, a p mm 2,5 2,0 1,5 1,0 0, ,05 0,10 0,15 0,20 0,25 Feed rate, f mm/rev Dotted line indicates start value. The feed rate recommendations in this diagram are valid for neutral inserts. For angled inserts, R/L, generally a reduction with 30% of the values are recommended. 56

57 X4 Cutting data Cutting speed, v c (m/min) Use the tables beginning in page 273 to classify the workpiece material into a SMG Use the feed rate recommendation table in page 56 to get a start value v c = cutting speed (m/min) a p = insert width (mm) f = feed rate (mm/rev) CP500 CP600 SMG a p 0,5-1,5 2,0-3,0 0,5-1,5 2,0-3,0 f ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0,30 57

58 X4 Cutting data CP500 CP600 SMG a p 0,5-1,5 2,0-3,0 0,5-1,5 2,0-3,0 f ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0,10 0,20 0, ,05 0, ,05 0, ,05 0, ,05 0,10 Set-up machining recommendations The mounting should be stable. The tool should be securely clamped and the overhang should be as small as possible. The centre height should never deviate by more than ±0,1 mm from the workpiece centre. Parting-off An insert with a neutral edge (N) normally results in a longer useful life of the insert. The useful life of the insert can be increased by reducing the feed rate or stopping the feed entirely before breakthrough. Formulae for cutting data calculation can be found in MN 2012 Turning page

59 X4 Toolholders, external Jetstream Tooling, Seco-Capto Toolholders for inserts X4GK C.-X4FR/L For insert programme, see page(s) Right-hand version shown Application Part No. D 5m l 1 f 1 C4-X4FR JET 40,0 60,0 27,0 0,7 X4GK25.. C4-X4FL JET 40,0 60,0 27,0 0,7 X4GK25.. C5-X4FR JET 50,0 60,0 35,0 0,9 X4GK25.. C5-X4FL JET 50,0 60,0 35,0 0,9 X4GK25.. C6-X4FR JET 63,0 65,0 45,0 1,2 X4GK25.. C6-X4FL JET 63,0 65,0 45,0 1,2 X4GK25.. For a p and a r, see inserts pages Spare Parts, Parts included in delivery Toolholder/ Insert dimension Clamp screw /Key Plug L85020-T15P T15P-7 JET-P1/8-5MM Please check availability in current price and stock-list 59

60 X4 Toolholders, external Toolholders for inserts X4GK X4FR/L For insert programme, see page(s) Right-hand version shown Application Part No. h b l 1 l 3 X4FR 1616M2503JET 16,0 16,0 150,0 36,64 0,4 X4GK M2503JET 20,0 20,0 150,0 36,64 0,5 X4GK M2503JET 25,0 25,0 150,0 36,64 0,7 X4GK25.. X4FL 1616M2503JET 16,0 16,0 150,0 36,64 0,4 X4GK M2503JET 20,0 20,0 150,0 36,64 0,5 X4GK M2503JET 25,0 25,0 150,0 36,64 0,7 X4GK25.. For a p and a r, see inserts pages Spare Parts, Parts included in delivery Toolholder/ Insert dimension Clamp screw /Key Plug L85020-T15P T15P-7 JET-P1/8-5MM Please check availability in current price and stock-list 60

61 X4 Inserts X4GK Tolerances: a p size: a p = ±0,025 a r = ±0,1 0,5-1,0 a r = +0,3/-0 1,5-3,0 s = ±0,025 = ±0,25 r = ±0,03 RN-MC RR-MC RL-MC Grades Coated Inserts X4GK..RN-MC X4GK..RR-MC X4GK..RL-MC Part No. a p a r * l l 2 s r X4GK RN-MC 0,5 2,6 19,0 25,44 20,33 0,05 [ RN-MC 1,0 4,3 19,0 25,44 20,33 0,05 [ RN-MC 1,5 6,5 19,0 25,44 20,33 0,1 [ [ RN-MC 2,0 6,5 19,0 25,44 20,33 0,1 [ [ RN-MC 2,5 6,5 19,0 25,43 20,33 0,15 [ [ RN-MC 3,0 6,5 19,0 25,43 20,33 0,15 [ [ X4GK RR15-MC 1,0 4,3 19,0 25,40 20,33 0,05 [ RR15-MC 1,5 6,5 19,0 25,37 20,33 0,1 [ [ RR15-MC 2,0 6,5 19,0 25,35 20,33 0,1 [ RR15-MC 2,5 6,5 18,9 25,32 20,33 0,15 [ RR06-MC 3,0 6,5 18,9 25,31 20,33 0,15 [ X4GK RL15-MC 1,0 4,3 19,0 25,44 20,33 0,05 [ RL15-MC 1,5 6,5 19,0 25,43 20,33 0,1 [ [ RL15-MC 2,0 6,5 19,0 25,43 20,33 0,1 [ RL15-MC 2,5 6,5 19,0 25,43 20,33 0,15 [ RL06-MC 3,0 6,5 19,0 25,43 20,33 0,15 [ CP500 CP600 [ Stock standard Subject to change refer to current price- and stock-list * Maximum cutting depth a r is limited relative to workpiece diameter to avoid contact between workpiece and toolholder, see guide pages 61

62 X4 Inserts X4GK Tolerances: a p size: a p = ±0,025 a r = ±0,1 0,5-1,0 a r = +0,3/-0 1,5-3,0 s = ±0,025 = ±0,25 r = ±0,03 LN-MC LR-MC LL-MC Grades Coated Inserts X4GK..LN-MC X4GK..LR-MC X4GK..LL-MC Part No. a p a r * l l 2 s r X4GK LN-MC 0,5 2,6 19,0 25,44 20,33 0,05 [ LN-MC 1,0 4,3 19,0 25,44 20,33 0,05 [ LN-MC 1,5 6,5 19,0 25,44 20,33 0,1 [ [ LN-MC 2,0 6,5 19,0 25,44 20,33 0,1 [ [ LN-MC 2,5 6,5 19,0 25,43 20,33 0,15 [ [ LN-MC 3,0 6,5 19,0 25,43 20,33 0,15 [ [ X4GK LR15-MC 1,0 4,3 19,0 25,44 20,33 0,05 [ LR15-MC 1,5 6,5 19,0 25,43 20,33 0,1 [ [ LR15-MC 2,0 6,5 19,0 25,43 20,33 0,1 [ LR15-MC 2,5 6,5 19,0 25,43 20,33 0,15 [ LR06-MC 3,0 6,5 19,0 25,43 20,33 0,15 [ X4GK LL15-MC 1,0 4,3 19,0 25,40 20,33 0,05 [ LL15-MC 1,5 6,5 19,0 25,37 20,33 0,1 [ [ LL15-MC 2,0 6,5 19,0 25,35 20,33 0,1 [ LL15-MC 2,5 6,5 18,9 25,32 20,33 0,15 [ LL06-MC 3,0 6,5 18,9 25,31 20,33 0,15 [ CP500 CP600 [ Stock standard Subject to change refer to current price- and stock-list * Maximum cutting depth a r is limited relative to workpiece diameter to avoid contact between workpiece and toolholder, see guide pages 62

63 Milling 63

64 Square shoulder and slot milling cutters Turbo For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 For ramping and helical interpolation, see MN2012 Milling Part No. D c dm m l 2 l p l 3 l c a p Type of mounting R A ,18 Cylindrical XO.X10T A ,4 Cylindrical XO.X10T A ,3 Cylindrical XO.X10T A ,6 Cylindrical XO.X10T A ,6 Cylindrical XO.X10T A ,1 Cylindrical XO.X10T A ,1 Cylindrical XO.X10T3.. R A , ,2 Cylindrical XO.X10T A , ,3 Cylindrical XO.X10T A ,4 Cylindrical XO.X10T A ,6 Cylindrical XO.X10T3.. Spare Parts For cutter Screw Key R C02506-T07P T07P-3 Please check availability in current price and stock-list Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page

65 Square shoulder and slot milling cutters Turbo For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 For ramping and helical interpolation, see MN2012 Milling pages Part No. D c dm m D 5m l 1 l 2 l p l 3 l c M a p Type of mounting R A ,1 Cyl.-Weldon XO.X10T A ,2 Cyl.-Weldon XO.X10T A ,2 Cyl.-Weldon XO.X10T A ,2 Cyl.-Weldon XO.X10T A ,3 Cyl.-Weldon XO.X10T A ,3 Cyl.-Weldon XO.X10T A ,6 Cyl.-Weldon XO.X10T A ,6 Cyl.-Weldon XO.X10T3.. R RE-10-2A M ,02 Combimaster XO.X10T RE-10-2A M ,05 Combimaster XO.X10T RE-10-3A M ,05 Combimaster XO.X10T RE-10-3A M ,09 Combimaster XO.X10T RE-10-4A M ,09 Combimaster XO.X10T RE-10-3A M ,2 Combimaster XO.X10T RE-10-5A M ,2 Combimaster XO.X10T3.. Spare Parts For cutter Screw Key R C02506-T07P T07P-3 Please check availability in current price and stock-list Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page

66 Square shoulder and slot milling cutters Turbo For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 For ramping and helical interpolation, see MN2012 Milling pages Pitch Normal Part No. D c l 1 a p R A , XO.X10T A , XO.X10T A , XO.X10T A , XO.X10T A , XO.X10T3.. Spare Parts For cutter Locking screw Key Arbor screw R C02506-T07P T07P-3 MC6S8X30 R C02506-T07P T07P R C02506-T07P T07P R C02506-T07P T07P-3 Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590 Dimensions of mounting For cutter dm m D 5m B kw c R ,4 5,6 R ,4 6,3 R ,4 7 R ,4 7 R ,4 8 Please check availability in current price and stock-list 66

67 Square shoulder and slot milling cutters Turbo For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 For ramping and helical interpolation, see MN2012 Milling pages Pitch Close Part No. D c l 1 a p R A , XO.X10T A , XO.X10T A , XO.X10T A , XO.X10T3.. Spare Parts For cutter Locking screw Key Arbor screw R C02506-T07P T07P-3 MC6S8X30 R C02506-T07P T07P R C02506-T07P T07P R C02506-T07P T07P-3 Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590 Dimensions of mounting For cutter dm m D 5m B kw c R ,4 5,6 R ,4 6,3 R ,4 7 R ,4 7 Please check availability in current price and stock-list 67

68 Square shoulder and slot milling cutters Square 6 R C For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 131 Pitch Normal Part No. D c D 5m l 1 a p R C ,5 10 5, XNEX C ,5 12 7, XNEX C , , XNEX C , , XNEX0806 Spare Parts For cutter Screw Key Cassette R C04011-T15P T15P-4 XN08PRN Torque value 3,5 Nm. Dynamomentic keys, see MN 2012 Milling page 590 Dimensions of mounting For cutter dm m D 5m B kw c d hc1 R ,4 9 66,7 R , ,6 R , ,6 R , ,6 Please check availability in current price and stock-list 68

69 Square shoulder and slot milling cutters Square 6 R C For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s)131 Pitch Coarse Part No. D c D 5m l 1 a p R C ,5 7 5, XNEX C ,5 8 7, XNEX C , , XNEX C , , XNEX0806 Spare Parts For cutter Screw Key Cassette R C04011-T15P T15P-4 XN08PRN Torque value 3,5 Nm. Dynamomentic keys, see MN 2012 Milling page 590 Dimensions of mounting For cutter dm m D 5m B kw c d hc1 R ,4 9 66,7 R , ,6 R , ,6 R , ,6 Please check availability in current price and stock-list 69

70 Square shoulder and slot milling cutters Insert selection 217/ Universal insert: XOMX10T308-ME07 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternative operations 1 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 2 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 3 0,10-0,15 XOMX10T308TR-ME07 MP2500 XOMX10T308TR-M09 T350M 4 0,10-0,15 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 5 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 6 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M XOMX10T308TR-M09 MP3000 XOMX10T308TR-M09 MP ,10-0,15 XOMX10T308TR-ME07 MS2500 XOMX10T308TR-ME07 T350M 9 0,10-0,14 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 10 0,10-0,14 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,08-0,12 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,08-0,12 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 17 0,10-0,15 XOEX10T308FR-E05 F40M XOMX10T308TR-ME07 F40M 18 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 19 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 20 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 21 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M 22 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MP1020 MP1500 MP2500 MP3000 T350M MM4500 F40M SMG f z (mm/tooth) 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,16 1,00 Side milling 25% 0,08 0,15 0,23 1,30 10% 0,12 0,20 0,35 1,50 5% 0,20 0,25 0,50 1,60 Average chip thickness h m 0,04 0,06 0,10 Type of insert Insert type Max D.O.C a p Wiper flat width B 10T ,3 10T ,0 10T ,6 10T ,2 10T ,4 70

71 Square shoulder and slot milling cutters Insert selection 217/ Universal insert: XOMX10T308-ME07 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternative operations 1 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 2 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 3 0,10-0,15 XOMX10T308TR-ME07 MP2500 XOMX10T308TR-M09 T350M 4 0,10-0,15 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 5 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 6 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M XOMX10T308TR-M09 MP3000 XOMX10T308TR-M09 MP ,10-0,15 XOMX10T308TR-ME07 MS2500 XOMX10T308TR-ME07 T350M 9 0,10-0,14 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 10 0,10-0,14 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,08-0,12 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,08-0,12 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 17 0,10-0,15 XOEX10T308FR-E05 F40M XOMX10T308TR-ME07 F40M 18 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 19 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 20 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 21 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M 22 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MS2500 MK1500 MK2050 H15 SMG f z (mm/tooth) 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 0,05 0,10 0,16 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,16 1,00 Side milling 25% 0,08 0,15 0,23 1,30 10% 0,12 0,20 0,35 1,50 5% 0,20 0,25 0,50 1,60 Type of insert Insert type Max D.O.C a p Wiper flat width B 10T ,3 10T ,0 10T ,6 10T ,2 10T ,4 Average chip thickness h m 0,04 0,06 0,10 71

72 Square shoulder and slot milling cutters Insert selection 217/ Universal insert: XNEX M13 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternativ operations 1 0,100,25 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 T350M 2 0,100,25 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 T350M 3 0,100,23 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 4 0,100,21 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 5 0,100,19 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 6 0,100,17 XNEX080608TR-MD15 MP1500 XNEX080608TR-MD15 MP ,080,15 XNEX080608TR-MD15 MP1500 XNEX080608TR-MD15 MP ,100,20 XNEX080608TR-ME09 F40M XNEX080608TR-M13 T350M 9 0,100,17 XNEX080608TR-ME09 F40M XNEX080608TR-M13 T350M 10 0,100,18 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MM ,100,15 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MM ,100,30 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,25 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,20 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,18 XNEX080608TR-M13 MP1500 XNEX080608TR-MD15 MP ,100,20 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 17 0,100,19 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 18 0,100,19 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 19 0,070,12 XNEX080608TR-ME09 T350M XNEX080608TR-ME09 F40M 20 0,070,12 XNEX080608TR-ME09 T350M XNEX080608TR-ME09 F40M 21 0,070,09 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MP ,070,13 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MP1020 MP1500 MP2500 MP3000 T350M MM4500 F40M SMG f z (mm/tooth) 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,15 1,00 Side milling 25% 0,06 0,12 0,20 1,30 10% 0,08 0,16 0,30 1,50 5% 0,11 0,22 0,40 1,60 Type of insert Insert type Max D.O.C a p Wiper flat width B ,5 1, ,5 0, ,5 0,5 Average chip thickness h m 0,06 0,09 0,16 72

73 Square shoulder and slot milling cutters Insert selection 217/ Universal insert: XNEX M13 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternativ operations 1 0,100,25 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 T350M 2 0,100,25 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 T350M 3 0,100,23 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 4 0,100,21 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 5 0,100,19 XNEX080608TR-M13 MP2500 XNEX080608TR-M13 T350M 6 0,100,17 XNEX080608TR-MD15 MP1500 XNEX080608TR-MD15 MP ,080,15 XNEX080608TR-MD15 MP1500 XNEX080608TR-MD15 MP ,100,20 XNEX080608TR-ME09 F40M XNEX080608TR-M13 T350M 9 0,100,17 XNEX080608TR-ME09 F40M XNEX080608TR-M13 T350M 10 0,100,18 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MM ,100,15 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MM ,100,30 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,25 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,20 XNEX080608TR-M13 MK1500 XNEX080608TR-MD15 MK ,100,18 XNEX080608TR-M13 MP1500 XNEX080608TR-MD15 MP ,100,20 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 17 0,100,19 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 18 0,100,19 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M 19 0,070,12 XNEX080608TR-ME09 T350M XNEX080608TR-ME09 F40M 20 0,070,12 XNEX080608TR-ME09 T350M XNEX080608TR-ME09 F40M 21 0,070,09 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 MP ,070,13 XNEX080608TR-ME09 F40M XNEX080608TR-ME09 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MS2500 MK1500 MK2050 H25 SMG f z (mm/tooth) 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 0,06 0,12 0,20 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,15 1,00 Side milling 25% 0,06 0,12 0,20 1,30 10% 0,08 0,16 0,30 1,50 5% 0,11 0,22 0,40 1,60 Type of insert Insert type Max D.O.C a p Wiper flat width B ,5 1, ,5 0, ,5 0,5 Average chip thickness h m 0,06 0,09 0,16 73

74 Helical milling cutters Helical Turbo 10 R For contouring only For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 Part No. D c D 5m l 2 l p l 3 a p Z c * No. of flutes Type of mounting C4-R A Seco-Capto C4 35 0, XO.X10T3.. C5-R A Seco-Capto C5 48 0, XO.X10T3.. Spare Parts For cutter Screw Key C.-R C02506-T07P T07P-3 Please check availability in current price and stock-list Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page

75 Helical milling cutters Helical Turbo 10 R For slotting and contouring For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 Part No. D c D 5m dm m l 1 l 2 l p l 3 l c M a p Z c * No. of flutes Type of mounting R A ,2 Cyl.-Weldon XO.X10T A ,3 Cyl.-Weldon XO.X10T A ,5 Cyl.-Weldon XO.X10T3 R S A ,4 Seco-Weldon XO.X10T S A ,5 Seco-Weldon XO.X10T3 R RE A 20 18,5 28 M ,1 Combimaster XO.X10T RE A M ,1 Combimaster XO.X10T RE A M ,1 Combimaster XO.X10T RE A M ,2 Combimaster XO.X10T3 Spare Parts For cutter Screw Key R C02506-T07P T07P-3 Please check availability in current price and stock-list Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page

76 Helical milling cutters Helical Turbo 10 R For contouring only For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 Part No. D c D 5m dm m l 1 l 2 l p l 3 l c M a p Z c * No. of flutes Type of mounting R S A ,4 Seco-Weldon XO.X10T S A ,4 Seco-Weldon XO.X10T S A ,5 Seco-Weldon XO.X10T3 R S A ,4 Seco-Weldon XO.X10T S A ,5 Seco-Weldon XO.X10T3 R S A ,7 Seco-Weldon XO.X10T3 R RE A M ,3 Combimaster XO.X10T3 Spare Parts For cutter Screw Key R C02506-T07P T07P-3 Please check availability in current price and stock-list Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page

77 Helical milling cutters Helical Turbo 10 R For slotting and contouring For insert selection and cutting data recommendations, see page(s) For complete insert programme, see page(s) 133 Pitch Normal Part No. D c l 1 a p Z c * R A , XO.X10T A , XO.X10T3.. Spare Parts For cutter Screw Key Arbor screw R C02506-T07P T07P-3 950D0850 R C02506-T07P T07P-3 MC6S12X60 Torque value 1,2 Nm, Dynamomentic keys, see MN2012 Milling page 590 Dimensions of mounting For cutter dm m D 5m B kw c R ,4 5,6 R ,4 7 Please check availability in current price and stock-list 77

78 Helical milling cutters Insert selection 217/ Universal insert: XOMX10T308-ME07 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternative operations 1 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 2 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 3 0,10-0,15 XOMX10T308TR-ME07 MP2500 XOMX10T308TR-M09 T350M 4 0,10-0,15 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 5 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 6 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M ,10-0,15 XOMX10T308TR-ME07 MS2500 XOMX10T308TR-ME07 T350M 9 0,10-0,14 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 10 0,10-0,14 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,08-0,12 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,08-0,12 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 17 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 18 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 19 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 20 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 21 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M 22 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MP1020 MP1500 MP2500 MP3000 T350M MM4500 F40M SMG f z (mm/tooth) 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,16 1,00 Side milling 25% 0,08 0,15 0,23 1,30 10% 0,12 0,20 0,35 1,50 5% 0,20 0,25 0,50 1,60 Average chip thickness h m 0,04 0,06 0,10 Type of insert Insert type Max D.O.C a p Wiper flat width B 10T ,3 10T ,0 10T ,6 10T ,2 10T ,4 78

79 Helical milling cutters Insert selection 217/ Universal insert: XOMX10T308-ME07 MP2500 SMG f z mm/tooth a e /D c = 100% First choice Alternative operations 1 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 2 0,10-0,15 XOMX10T308TR-ME07 F40M XOMX10T308TR-M09 T350M 3 0,10-0,15 XOMX10T308TR-ME07 MP2500 XOMX10T308TR-M09 T350M 4 0,10-0,15 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 5 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M 6 0,10-0,14 XOMX10T308TR-M09 MP2500 XOMX10T308TR-M09 T350M ,10-0,15 XOMX10T308TR-ME07 MS2500 XOMX10T308TR-ME07 T350M 9 0,10-0,14 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 10 0,10-0,14 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,08-0,12 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 MM ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,08-0,12 XOMX10T308TR-M09 MK2050 XOMX10T308TR-M09 MK ,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 17 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 18 0,10-0,15 XOEX10T308FR-E05 H15 XOMX10T308TR-ME07 F40M 19 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 20 0,08-0,12 XOMX10T308TR-ME07 T350M XOMX10T308TR-ME07 F40M 21 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M 22 0,07-0,10 XOMX10T308TR-ME07 F40M XOMX10T308TR-ME07 F40M Cutting data Full engagement width (a e /D c = 100%) Grades MS2500 MK1500 MK2050 H15 SMG f z (mm/tooth) 0,06 0,09 0,12 0,06 0,09 0,12 0,06 0,09 0,12 v c (m/min) Cutting data Side milling Operations a e /D c Recom. feed f z mm/tooth Speed factor Full engagement 100% 0,05 0,10 0,16 1,00 Side milling 25% 0,08 0,15 0,23 1,30 10% 0,12 0,20 0,35 1,50 5% 0,20 0,25 0,50 1,60 Type of insert Insert type Max D.O.C a p Wiper flat width B 10T ,3 10T ,0 10T ,6 10T ,2 10T ,4 Average chip thickness h m 0,04 0,06 0,10 79

80 Disc milling cutters , Seco s new range of disc milling cutters. To complement the and LNK, the has been developed for the larger width of slot. The innovative design brings features that increase productivity and reduce costs per part: - An optimum cutting geometry reducing cutting forces and noise level - Maximum stability even with long overhang - Strong, reliable and secure locked connection between insert and cutter body - 4 cutting edges available whatever the corner radius value (from 0.8 to 6.0mm) - Excellent surface fi nish thanks to built-in wiper fl at - Geometries and grades available for all types of material - Fixed pocket cutter with integrated through coolant or adjustable pockets for maximum fl exibility 1st choice: XNHQ inserts available with all standard radii R0,8 R1,6 R2,0 R2,4 R3,1 R4,0 R5,0 R6,0 Alternative choice: LNHQ insert R0,8 R3,1 R4,0 R5,0 R6,0 80

81 Disc milling cutters Cutter First choice for slotting - large width of cut Applications: Cutter bodies: A type Ø 125 to 315 mm Available in fi xed pockets (width 25 mm) and adjustable pockets version (width from 21 to 26 mm) B type Ø 125 to 315 mm Available in fi xed pockets (width 25 mm) and adjustable pockets version (width from 21 to 26 mm) Fixed pockets: basic choice for full side operation available with integrated coolant in B type dia 125 and 160 mm. Adjustable in width: basic choice for full side and half side operation features enlarged chip space from cutter dia 250 to get optimal chip fl ow whatever cutter diameter. Inserts: 4 cutting edges per insert whatever the radius value: corner radii: 0.8 / 1.6 / 2.0 / 2.4 / 3.1 / 4.0 / 5.0 / 6.0 mm XNHQ insert 1st choice for all applications LNHQ insert LNHQ is an insert intended for roughing in diffi cult conditions (this will not generate a fl at bottom). See page 87 for more information. 81

82 Disc milling cutters Cutter Insert XNHQ and LNHQ B type for stub arbor fixed pockets (Type B FP) A type for milling arbor fixed pockets (Type A FP) Width 25mm - full side For insert selection and cutting data recommendations, see page(s)88-89 For complete insert programme, see page(s)115, 132 For spare parts, see page(s)86 Type a p a r Part No. Insert: D c dm m l 1 E D 5m Z c * First choice Insert: Alternative choice B FP R NA , XNHQ1407 LNHQ1407 B FP 25 44,4 R NA , XNHQ1407 LNHQ1407 B FP 25 54,5 R N , XNHQ1407 LNHQ1407 B FP 25 59,5 R N , XNHQ1407 LNHQ1407 A FP 25 50, N , XNHQ1407 LNHQ1407 A FP 25 62, N , XNHQ1407 LNHQ1407 A FP 25 87, N , XNHQ1407 LNHQ1407 Please check availability in current price and stock-list *Effective number of teeth 82

83 Disc milling cutters Cutter Insert XNHQ and LNHQ Width 21 to 26mm adjustable full side Type B for stub arbor- adjustable (B adj.) Type A for milling arbor adjustable (A adj.) For insert selection and cutting data recommendations, see page(s)88-89 For complete insert programme, see page(s)115, 132 For spare parts, see page(s)86 Type a p a r Part No. Insert: D c dm m l 1 E D 5m Z c * First choice Insert: Alternative choice B adj ,3 R N , XNHQ LNHQ B adj , N , XNHQ LNHQ B adj N , XNHQ LNHQ B adj XL.60-7N , XNHQ LNHQ B adj , XL.60-9N , XNHQ LNHQ A adj , N , XNHQ LNHQ A adj , N , XNHQ LNHQ A adj , N , XNHQ LNHQ A adj , XL.50-7N , XNHQ LNHQ A adj , XL.60-9N , XNHQ LNHQ Please check availability in current price and stock-list *Effective number of teeth 83

84 Disc milling cutters Cutter Insert XNHQ and LNHQ Width max 13 mm Half side Right hand Type B for stub arbor adjustable (B adj.) Type A for milling arbor- adjustable (A adj.) For insert selection and cutting data recommendations, see page(s)88-89 For complete insert programme, see page(s)115, 132 For spare parts, see page(s)86 Type a p a r Part No. Insert: D c dm m l 1 E D 5m Z c * First choice Insert: Alternative choice B adj ,3 R R , XNHQ LNHQ B adj , R , XNHQ LNHQ B adj R , XNHQ LNHQ B adj XL.60-14R , XNHQ LNHQ B adj , XL.60-18R , XNHQ LNHQ A adj , R , XNHQ LNHQ A adj , R , XNHQ LNHQ A adj , R , XNHQ LNHQ A adj , XL.50-14R , XNHQ LNHQ A adj , XL.60-18R , XNHQ LNHQ Please check availability in current price and stock-list *Effective number of teeth 84

85 Disc milling cutters Cutter Insert XNHQ and LNHQ Type B for stub arbor adjustable (B adj.) Type A for milling arbor adjustable (A adj.) Width max 13 mm Half side Left hand For insert selection and cutting data recommendations, see page(s)88-89 For complete insert programme, see page(s)115, 132 For spare parts, see page(s)86 Type a p a r Part No. Insert: D c dm m l 1 E D 5m Z c * First choice Insert: Alternative choice B adj ,3 R L , XNHQ LNHQ B adj , L , XNHQ LNHQ B adj L , XNHQ LNHQ B adj XL.60-14L , XNHQ LNHQ B adj , XL.60-18L , XNHQ LNHQ A adj , L , XNHQ LNHQ A adj , L , XNHQ LNHQ A adj , L , XNHQ LNHQ A adj , XL.50-14L , XNHQ LNHQ A adj , XL.60-18L , XNHQ LNHQ Please check availability in current price and stock-list *Effective number of teeth 85

86 Disc milling cutters Spare parts for fixed pockets and adjustable cutter (R) For fixed pocket cutter Insert type Locking screw/nm Key a p 25 mm XNHQ14/ LNHQ14 C4013- T15P/5 Nm T15P-4 For adjustable cutter Insert type Locking screw/nm Key Wedge Wedge screw Key for wedge screw Adjusting screw Key for adjusting screw Right Cassettes Left 2126 XNHQ14 / * * C4013- LD6018F- LNHQ14 T15P T20P-4 SH6005-T09P T09P XL T15P/5 Nm T20P 2126XL XL-14 * Cassette compatible with adjustable disc milling cutter x xxx-2530 series to generate width of cut from 24.3 to 26mm, generating nominal D c diameter Arbor screw for type B For cutter dia. Arbor screw dm m 125 mm B FP MLC6S16X mm B adj. MC6S16X mm B FP MLC6S20X mm B adj MLC6S20X40 40 Dimension of mounting: See Machining Navigator 2012 Milling - Page

87 Disc milling cutters Width and profile generated by XNHQ insert with fixed pocket cutter a p = 25mm Insert corner radius a p generated 0,8 25 1, ,4 25 3, , ,46 Width and profile generated by LNHQ* insert with fixed pocket cutter a p = 25mm Insert corner radius a p generated 0,8 25,17 2 3,1 25, , , ,64 2 angle *LNHQ is an insert intended for roughing in diffi cult conditions (this will not generate a fl at bottom). Width and profile generated with XNHQ14 insert radii 5 and 6mm with adjustable cutter H (mm) Width cutter a p Radius 5 Radius , ,8 0 0, ,01 0,03 87

88 Disc milling cutters Insert selection (R) XNHQ Universal insert: XNHQ140708TN4-M11 F40M SMG f z mm/tooth a e /D c = 10% First choice Alternative operations 1 0,300,50 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,300,50 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,280,45 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,280,45 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,250,40 XNHQ140708TN4-M11 MP2500 XNHQ140708TN4-M11 F40M 6 0,250,35 XNHQ140708TN4-M11 MP2500 XNHQ140708TN4-M11 F40M 7 0,200,30 XNHQ140708TN4-M11 MP2500 XNHQ140708TN4-M11 F40M 8 0,280,45 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,280,45 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,250,40 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,200,35 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,280,45 XNHQ140708TN4-M11 MK2050 XNHQ140708TN4-M11 MP ,280,45 XNHQ140708TN4-M11 MK2050 XNHQ140708TN4-M11 MP ,250,40 XNHQ140708TN4-M11 MK2050 XNHQ140708TN4-M11 MP ,250,35 XNHQ140708TN4-M11 MK2050 XNHQ140708TN4-M11 MP ,300,50 XNHQ140708TN4-E10 H25 XNHQ140708TN4-E10 F40M 17 0,300,50 XNHQ140708TN4-E10 H25 XNHQ140708TN4-E10 F40M 18 0,300,50 XNHQ140708TN4-E10 H25 XNHQ140708TN4-E10 F40M 19 0,200,40 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,200,40 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,200,30 XNHQ140708TN4-M11 F40M XNHQ140708TN4-M11 MP ,250,35 XNHQ140708TN4-M11 F40M XNHQ140708TN4-E10 F40M Cutting data 10% engagement width (a e /D c ) Grades F40M MP2500 MK2050 H25 SMG f z (mm/tooth) 0,20 0,30 0,50 0,20 0,30 0,50 0,20 0,30 0,50 v c (m/min) Cutting data Side milling Type of insert Operations ae/dc Recom. feed fz mm/tooth Speed factor Radial infeed 0,1 0,15 0,24 0,65 Side milling 2% 0,44 0,66 1,1 1,2 5% 0,28 0,42 0,7 1,1 10% 0,2 0,3 0,5 1 20% 0,14 0,22 0,36 0,9 30% 0,12 0,18 0,3 0,85 Average chip thickness h m 0,06 0,09 0,16 Insert size Width of slot

89 Disc milling cutters Insert selection (R) LNHQ Universal insert: LNHQ140708TN4-M11 F40M SMG f z mm/tooth a e /D c = 10% First choice Alternative operations 1 0,300,50 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,300,50 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,280,45 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,280,45 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,250,40 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 6 0,250,35 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 7 0,200,30 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 8 0,280,45 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,280,45 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,250,40 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,200,35 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,280,45 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 13 0,280,45 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 14 0,250,40 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M 15 0,250,35 LNHQ140708TN4-M11 MP2500 LNHQ140708TN4-M11 F40M ,200,40 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,200,40 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,200,30 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP ,250,35 LNHQ140708TN4-M11 F40M LNHQ140708TN4-M11 MP2500 Cutting data 10% engagement width (a e /D c ) SMG F40M MP2500 0,20 0,30 0,50 0,20 0,30 0, Cutting data Side milling Grades f z (mm/tooth) v c (m/min) Type of insert Operations ae/dc Recom. feed fz mm/tooth Speed factor Radial infeed 0,1 0,15 0,24 0,65 Side milling 2% 0,44 0,66 1,1 1,2 5% 0,28 0,42 0,7 1,1 10% 0,2 0,3 0,5 1 20% 0,14 0,22 0,36 0,9 30% 0,12 0,18 0,3 0,85 Average chip thickness h m 0,06 0,09 0,16 Insert size Width of slot

90 Minimaster Plus Choice of insert, shank and cutting data Select taper size - The design of the workpiece and the machining operations determines suitable taper size - Select the largest possible taper size for best strength and stability. Select insert - Use the tables beginning on page 273 to classify the workpiece material into a Seco material group. - Look up the pages for the selected taper size and choose a suitable insert in the insert selection table. Select shank - Look up the pages for the selected taper size and choose a suitable shank in the tool data table. - Always choose the shortest shank possible (to get maximum stability). Select cutting data - Maximum recommended axial cutting depth is in the cutting data conversion table. (See fi gure 1.) - Cutting speed recommendations are in the cutting data tables, see pages When calculating feed per revolution and feed speed always use the z c -value. That is the effective number of teeth to use for cutting data calculation. The z c -value is in the insert selection table. - Extended tables and formulae for calculating cutting data for side milling are found on page 597 in MN2012 Milling. - Notice that there will be a deterioration of the surface fi nish on the workpiece when the feed rate is increased (See fi gure 3). - When milling in corners and bottoms of cavities the feed rate should be reduced due to the increase of the chip thickness. Use the feed per tooth recommendations for a fully engaged cutter. (See fi gure 4.) - When steep down copying with an angle bigger than 40 or steep up copying with an angle bigger than 30 in combination with small depths of cut use the diameter (D c ) as working diameter instead of D w (See fi gure 5) - Calculate surface finish. Use the profi le height value (H) from the cutting data conversion table to calculate the expected surface fi nish for the actual operation. (See fi gure 5). Notice that the recommendations are for a fully engaged cutter in stable machining condition. - Maximum RPM that for safety reasons should never be exceeded are shown on each shank page. - Feed per tooth f z recommendations are in the cutting data conversion table. - If the cutter is not fully engaged the feed per tooth and the cutting speed should be increased compared to the recommendations for a fully engaged cutter. The reason for that is to keep the average chip thickness and the working temperature in the cutting zone at the same value as for a fully engaged cutter. (See fi gure 2.) - Divide the radial cutting depth with the cutter diameter to get the actual cutter engagement percentage (a e /D c %). - Use the percentage to get a correct feed per tooth and cutting speed recommendation for the actual cutter engagement. 90

91 Minimaster Plus Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 91

92 Minimaster Plus Code key shanks Connecting size MP=Minimaster Plus Shank length Angle of tapered part Shank diameter Access length E=Carbide Code key inserts System size Cutting edge No. of fl utes Insert grade length in mm Insert diameter Type R12=Corner radii (12=1,2mm) B90=Ball nose KW=Key way Geometry System size For short cutting edge length in mm No. of fl utes Insert grade Insert diameter Type HF=High feed Geometry Internal through coolant 92

93 Minimaster Plus Torque wrench information We recommend a torque wrench when mounting the insert for best precision and extended tool life. Different torque values for assembly MP10: 8Nm MP12: 12Nm MP16: 19Nm Do not use worn out replaceable blades Before mounting the insert make sure to lubricate the contact surface for extended tool life, trouble free mounting and dismantling. Note: Torque wrenches and standard keys must be ordered separately! 93

94 Minimaster Plus User instructions Torque wrench Use the arched handle (pic. 1) to grip the wrench by hand as shown (pic. 2) Do not grip the wrench as shown on picture 3-5, there is a risk that the applied torque might be incorrect and the insert will not be properly seated. 94

95 Minimaster Plus MP10 Shanks Design 1 Design 2 Design 3 Design 4 Cylindrical shank dm m with tolerance h5, compatible for Shrinkfi t. Max RPM 8000 r/min Part No. Connecting size D 5t dm m L A l a Design MP MP10 9, , MP10 9, , MP10 9, , MP10 9, , MP10 9, , MP10 9, , MP10 9, , MP10 9, ,3 MP E MP10 9, , E MP10 9, , E MP10 9, , E MP10 9, , E MP10 9, , E MP10 9, , E MP10 9, , E MP10 9, ,4 Spare Parts Inserts Replacement blade Key Dynamomentic key MP10 MP00-10M MP1016 MP Blades are included with the dynamomentic key 95

96 Minimaster Plus MP12 Shanks Design 1 Design 2 Design 3 Design 4 Cylindrical shank dm m with tolerance h5, compatible for Shrinkfi t. Max RPM r/min Part No. Connecting size D 5t dm m L A l a Design MP MP12 11, , MP12 11, , MP12 11, , MP12 11, , MP12 11, , MP12 11, , MP12 11, , MP12 11, ,4 MP E MP12 11, , E MP12 11, , E MP12 11, , E MP12 11, , E MP12 11, , E MP12 11, , E MP12 11, , , E MP12 11, , ,5 Spare Parts Inserts Replacement blade Key Dynamomentic key MP12 MP00-12M MP1016 MP Blades are included with the dynamomentic key 96

97 Minimaster Plus MP16 Shanks Design 1 Design 2 Design 3 Design 4 Cylindrical shank dm m with tolerance h5, compatible for Shrinkfi t. Max RPM r/min Part No. Connecting size D 5t dm m L A l a Design MP MP16 15, , MP16 15, , MP16 15, , MP16 15, , MP16 15, , MP16 15, , MP16 15, , MP16 15, ,6 MP E MP16 15, , E MP16 15, , E MP16 15, , E MP16 15, , E MP16 15, , E MP16 15, , , E MP16 15, , , E MP16 15, , ,9 Spare Parts Inserts Replacement blade Key Dynamomentic key MP16 MP00-16M MP1016 MP Blades are included with the dynamomentic key 97

98 Minimaster Plus MP10 High feed Z3 Coated Grades Part No. D c R RP a p D 5m l 1 Z c * MP3000 F40M MP HFZ3-MD ,2 1,2 0,6 9, [ 98

99 Minimaster Plus MP10 Square shoulder Slotting and contouring Z3 Z4 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP KWZ3-E03 9,8 0,3 12 9, [ R04Z3-E ,4 12 9, [ R04Z3-M ,4 12 9, [ R05Z3-E ,5 12 9, [ R08Z3-E ,8 12 9, [ R08Z3-M ,8 12 9, [ R12Z3-E ,2 12 9, [ R12Z3-M ,2 12 9, [ R16Z3-E ,6 12 9, [ R20Z3-E ,0 12 9, [ R24Z3-E ,4 12 9, [ R31Z3-E ,1 12 9, [ MP R04Z4-E ,4 12 9, [ R04Z4-M ,4 12 9, [ R05Z4-E ,5 12 9, [ R08Z4-E ,8 12 9, [ R08Z4-M ,8 12 9, [ R12Z4-E ,2 12 9, [ R12Z4-M ,2 12 9, [ R16Z4-E ,6 12 9, [ R20Z4-E ,0 12 9, [ 99

100 Minimaster Plus MP10 Square shoulder Contouring only Z5 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP R04Z5-M ,4 12 9, [ 100

101 Minimaster Plus MP10 Ball nose design Z2/Z3 Coated Grades Part No. D c R a p D 5m l 1 Z c * MP3000 F40M MP B90Z2-E ,6 18, [ B90Z2-M ,6 18, [ MP B90Z3-E , [ B90Z3-M , [ 101

102 Minimaster Plus MP12 High feed Z3 Coated Grades Part No. D c R RP a p D 5m l 1 Z c * MP3000 F40M MP HFZ3-MD ,5 1,4 0,7 11, [ 102

103 Minimaster Plus MP12 Square shoulder Slotting and contouring Z3 Z4 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP KWZ3-E04 11,7 0, , [ R04Z3-E , , [ R04Z3-M , , [ R05Z3-E , , [ R08Z3-E , , [ R08Z3-M , , [ R12Z3-E , , [ R12Z3-M , , [ R16Z3-E , , [ R20Z3-E , , [ R24Z3-E , , [ R31Z3-E , , [ MP R04Z4-E , , [ R04Z4-M , , [ R05Z4-E , , [ R08Z4-E , , [ R08Z4-M , , [ R12Z4-E , , [ R12Z4-M , , [ R16Z4-E , , [ R20Z4-E , , [ R24Z4-E , , [ 103

104 Minimaster Plus MP12 Square shoulder Contouring only Z6 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP R04Z6-M , , [ 104

105 Minimaster Plus MP12 Ball nose design Z2/Z3 Coated Grades Part No. D c R a p D 5m l 1 Z c * MP3000 F40M MP B90Z2-E ,5 21, [ B90Z2-M ,5 21, [ MP B90Z3-E , [ B90Z3-M , [ 105

106 Minimaster Plus MP16 High feed Z3 Coated Grades Part No. D c R RP a p D 5m l 1 Z c * MP3000 F40M MP HFZ3-MD ,8 1,8 0,9 15, [ 106

107 Minimaster Plus MP16 Square shoulder Slotting and contouring Z3 Z4 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP KWZ3-E05 15,7 0, ,4 32, [ R04Z3-E , ,4 32, [ R04Z3-M , ,4 32, [ R05Z3-E , ,4 32, [ R08Z3-E , ,4 32, [ R08Z3-M , ,4 32, [ R12Z3-E , ,4 32, [ R12Z3-M , ,4 32, [ R16Z3-E , ,4 32, [ R20Z3-E , ,4 32, [ R24Z3-E , ,4 32, [ R31Z3-E , ,4 32, [ MP R04Z4-E , ,4 32, [ R04Z4-M , ,4 32, [ R05Z4-E , ,4 32, [ R08Z4-E , ,4 32, [ R08Z4-M , ,4 32, [ R12Z4-E , ,4 32, [ R12Z4-M , ,4 32, [ R16Z4-E , ,4 32, [ R20Z4-E , ,4 32, [ R24Z4-E , ,4 32, [ 107

108 Minimaster Plus MP16 Square shoulder Contouring only Z6/Z8 Coated Grades Part No. D c r a p D 5m l 1 Z c * MP3000 F40M MP R04Z6-M , ,4 32, [ MP R04Z8-M , ,4 32, [ 108

109 Minimaster Plus MP16 Ball nose design Z2/Z3 Coated Grades Part No. D c R a p D 5m l 1 Z c * MP3000 F40M MP B90Z2-E ,4 29, [ B90Z2-M ,4 29, [ MP B90Z3-E ,4 32, [ B90Z3-M ,4 32, [ 109

110 Minimaster Plus Cutting data High feed Grade SMG MP Feed/Ramping angle/programming radius Dia mm f z mm/tooth Ramping angle 10 0,3/0, ,3/0, ,3/0,

111 Minimaster Plus Cutting data Slot milling Cutting speed (m/mm) MP10 MP12 MP16 SMG Max depth Max depth Max depth MP3000 F40M Feed mm/tooth Feed mm/tooth Feed mm/tooth of cut of cut of cut ,04-0,06 5,0 0,05-0,09 6,0 0,06-0,10 8, ,04-0,06 5,0 0,05-0,09 6,0 0,06-0,10 8, ,03-0,05 5,0 0,04-0,07 6,0 0,06-0,08 8, ,03-0,05 5,0 0,04-0,07 6,0 0,06-0,08 8, ,03-0,05 5,0 0,04-0,07 5,0 0,06-0,08 6, ,03-0,05 4,0 0,04-0,07 4,5 0,06-0,08 6, ,03-0,05 2,0 0,04-0,06 3,0 0,05-0,07 4, ,03-0,05 5,0 0,04-0,07 6,0 0,06-0,10 8, ,03-0,05 5,0 0,04-0,06 6,0 0,06-0,08 8, ,03-0,05 4,0 0,04-0,06 4,5 0,06-0,08 6, ,03-0,05 4,0 0,04-0,06 4,5 0,06-0,08 6, ,03-0,06 5,0 0,05-0,09 6,0 0,06-0,10 8, ,03-0,05 5,0 0,04-0,07 6,0 0,06-0,08 8, ,03-0,05 5,0 0,04-0,07 6,0 0,06-0,08 8, ,03-0,05 5,0 0,04-0,06 6,0 0,06-0,08 8, ,04-0,08 5,0 0,05-0,09 6,0 0,06-0,12 8, ,04-0,08 5,0 0,05-0,09 6,0 0,06-0,12 8, ,04-0,08 5,0 0,05-0,09 6,0 0,06-0,12 8, ,03-0,05 3,0 0,03-0,06 3,5 0,04-0,08 4, ,03-0,05 3,0 0,03-0,06 3,5 0,04-0,08 4, ,03-0,05 2,0 0,03-0,06 2,5 0,04-0,08 3, ,03-0,05 3,0 0,03-0,06 3,5 0,04-0,08 4,5 Bold fi gures represent fi rst choice in each material group Cutting data Side milling ( = 90 ) Operation a e /D c Recommended feed per tooth(mm) Max a p (mm) Speed factor Full engagement 100% 0,03 0,05 0,08 0,5xD c 1,0 25% 0,08 0,10 0,12 0,75xD c 1,3 Side milling 10% 0,13 0,16 0,19 1,2xD c 1,5 5% 0,18 0,22 0,27 1,2xD c 1,6 Average chip thickness (h m ) 0,02 0,04 0,05 Drilling Parameters MP Size Max depth (a e = 100%) Feed (mm/r) Plunging Parameters Diameter (mm) Max radial step (mm) Feed (mm/tooth) MP10 7,5* 0, ,0 0,04 MP12 9,0* 0, ,5 0,05 MP16 12,0* 0, ,8 0,06 *Interrupted drilling cycle required 111

112 Minimaster Plus Cutting data Copy milling SMG Cutting speed (m/mm) MP3000 Feed mm/tooth MP10 MP12 MP16 Max depth of cut Feed mm/tooth Max depth of cut Feed mm/tooth (a e /D c 100%) Max depth of cut ,07-0,10 5,0 0,09-0,12 6,0 0,10-0,12 8, ,07-0,10 5,0 0,09-0,12 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 5,0 0,10-0,12 6, ,06-0,08 4,0 0,08-0,10 4,5 0,10-0,12 6, ,06-0,08 2,0 0,08-0,10 3,0 0,10-0,12 4, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 4,0 0,08-0,10 4,5 0,10-0,12 6, ,06-0,08 4,0 0,08-0,10 4,5 0,10-0,12 6, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,08-0,10 6,0 0,10-0,12 8, ,06-0,08 5,0 0,07-0,09 6,0 0,08-0,10 8, ,04-0,08 5,0 0,10-0,12 6,0 0,10-0,14 8, ,04-0,08 5,0 0,10-0,12 6,0 0,10-0,14 8, ,04-0,08 5,0 0,10-0,12 6,0 0,10-0,14 8, ,06-0,08 3,0 0,07-0,10 3,5 0,09-0,12 4, ,06-0,08 3,0 0,07-0,10 3,5 0,09-0,12 4, ,06-0,08 2,0 0,07-0,10 2,5 0,09-0,12 3, ,06-0,08 3,0 0,07-0,10 3,5 0,09-0,12 4,5 Feed selection D.O.C a p (mm) Working diameter D w (mm) Roughing application a e /D c 20% 40% 100% MP10 MP12 MP16 Feed recommendations f z (mm/tooth) 8,0 1,00 x Dc 0,16 0,14 0,10 6,0-1 x Dc 0,94 x Dc 0,16-0,20 0,10-0,14 0,10-0,12 5,0 1 x Dc 0,97 x Dc 0,90 x Dc 0,12-0,25 0,08-0,19 0,06-0,14 4,0 0,96 x Dc 0,94 x Dc 0,83 x Dc 0,14-0,25 0,10-0,19 0,10-0,19 3,0 0,92 x Dc 0,87 x Dc 0,75 x Dc 0,15-0,30 0,12-0,25 0,10-0,25 2,0 0,80 x Dc 0,75 x Dc 0,63 x Dc 0,17-0,30 0,13-0,25 0,13-0,25 1,0 0,60 x Dc 0,55 x Dc 0,46 x Dc 0,20-0,35 0,17-0,35 0,17-0,35 Speed factor 1,30 x V c 1,20 x V c 1,00 x V c Reduce f z by 30% for Material group No.7. Multiply speed value by speed factor Feed selection D.O.C a p (mm) Working diameter D w (mm) Roughing application a e /D c 20% 40% 100% Profile height, H (mm) 0,002 0,008 0,03 MP10 MP12 MP16 Feed recommendations f z (mm/tooth) 1,5 1,0 0,70 x D c 0,60 x D c 0,66 x D c 0,55 x D c 0,55 x D c 0,46 x D c 0,12 0,18 0,20 0,30 0,15 0,25 0,4 c 0,38 x D c c 0,35 x D c c 0,29 x D c 0,6 0,47 x D 0,43 x D 0,36 x D 0,10 0,16 0,25 0,35 0,18 0,30 0,2 0,26 x D c 0,24 x D c 0,21 x D c 0,1 0,20 x D c 0,18 x D c 0,15 x D c 0,08 0,14 0,20 0,30 0,25 0,40 Speed factor 1,30 x V c 1,20 x V c 1,00 x V c 112

113 Inserts 113

114 Inserts HPMN Size l s 12 12,5 6,35 MD20 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 HPMN 1206ZETR-MD20 0,8 17 [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 114

115 Inserts LNHQ Size l s ,5 M11 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 LNHQ TN4-M11 0,8 16 [ [ TN4-M11 3,1 16 [ [ TN4-M [ [ TN4-M [ [ TN4-M [ [ [ Stock standard Subject to change refer to current price- and stock-list 115

116 Inserts LNK. Size A l s , LNK.06 LNK.08 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 LNKT PPTN-M06 0,8 15 [ [ [ [ [ [ [ PPTN-M06 1,6 15 [ [ [ PPTN-M06 0,8 15 [ [ [ [ [ [ [ PPTN-M06 1,6 15 [ [ [ PPTN-M06 2,0 15 [ [ [ PPTN-M06 2,4 15 [ [ [ PPTN-M06 3,1 15 [ [ [ LNKW PPN-MD08 0,4 0 [ [ PPN-MD08 0,8 0 [ [ [ PPN-MD08 0,4 0 [ [ [ PPN-MD08 0,8 0 [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 116

117 Inserts OFEN/OFER Size l s OFEN 07 17,96 4,76 OFEN 07 ZZ 18,11 4,74 OFER 07 17,94 4,56 D18 ME15/M16 M16 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 OFEN TN-D18 0 [ [ [ [ [ [ [ 0704ZZTR-M16 0 [ [ [ OFER TN-ME15 18 [ [ [ [ [ [ TN-M16 0 [ [ [ [ [ [ [ [ [ ODMT Size l s 05 12,7 4,76 MD20 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 ODMT TN-MD20 0,8 13 [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 117

118 Inserts ONEU/ONMU Size l s ON ON..05 ZZ 12 4 ON ,8 ON..09 ZZ 22 5,8 M12-14/ME10-13 M15 MD16/MD17 ZZTN4-M10/M14 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 ONMU ANTN-ME10 20 [ [ [ [ [ [ ANTN-ME11 20 [ [ [ [ [ [ ANTN-M10 20 [ [ [ [ [ [ [ [ [ ANTN-M11 20 [ [ [ [ [ [ [ [ [ ONEU ZZTN4-M10 20 [ [ [ [ [ [ [ [ ONMU ANTN-ME12 20 [ [ [ [ [ [ [ ANTN-ME13 20 [ [ [ [ [ [ [ [ ANTN-M12 20 [ [ [ [ [ [ [ [ [ ANTN-M13 20 [ [ [ [ [ [ [ [ [ ANTN-M14 15 [ [ [ [ [ [ [ [ ANTN-M15 15 [ [ [ [ [ [ [ [ ANTN-MD16 0 [ [ [ [ [ ANTN-MD17 0 [ [ [ [ [ ONEU ZZTN4-M14 15 [ [ [ [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 118

119 Inserts RD..05/06/07 Size d s ,51 06T1 6 2, ,38 E02/E03/E04 MD01 MD02/MD03/MD04/MD05/MD06 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 RDHT 06T1M0-E02 18 [ [ 0702M0-E03 18 [ [ RDHW 0501M0-MD01 0 [ [ [ 06T1M0-MD02 0 [ [ [ [ [ 0702M0-MD03 0 [ [ 0702M0T-MD04 0 [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 119

120 Inserts RD..08/10 Size d s ,18 10T3 10 3,97 E02/E03/E04 M05/M07 MD02/MD03/MD04/MD05/MD06 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 RDHT 10T3M0-E04 20 [ [ [ 10T3M0T-M05 16 [ [ [ [ [ 10T3M0T-M07 11 [ [ [ [ [ RDHW 0803M0-MD03 0 [ [ 10T3M0-MD04 0 [ [ 10T3M0T-MD06 0 [ [ [ RDKW 0803M0T-MD05 0 [ [ [ [ [ [ 10T3M0T-MD06 0 [ [ [ [ [ [ [ RDHT 0803M0-E03 20 [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 120

121 Inserts RP..12 Size D s ,76 E05/M08/MD05 M10/MD09 M15/MD10 ME07 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 RPHT 1204M0-E05 20 [ [ [ [ 1204M0T-M08 16 [ [ [ [ [ [ [ 1204M0T-M10 11 [ [ [ [ [ 1204M0T-M15 15 [ [ [ [ [ [ [ [ [ 1204M0T-ME07 20 [ [ [ [ [ RPHW 1204M0-MD05 0 [ [ 1204M0T-MD09 0 [ [ 1204M0T-MD10 0 [ RPKW 1204M0T-MD10 0 [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 121

122 Inserts RP..16/20 Size D s , ,35 E08/E10 M12/M15/M18/M20/MD08/MD20 MD10/MD22 ME11/ME12 Grades Coated Uncoated Cermet Part No. Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 RPHT 1605M0-E08 21 [ [ 1605M0T-ME11 21 [ [ [ [ [ 1605M0T-M12 15 [ [ [ [ [ 1605M0T-M18 15 [ [ [ [ [ [ [ [ 2006M0-E10 21 [ [ 2006M0T-ME12 20 [ [ [ [ [ RPKT 1605M0T-ME11 21 [ 2006M0T-M15 15 [ [ [ [ 2006M0T-M20 15 [ [ [ [ [ [ [ RPKW 1605M0T-MD20 0 [ [ [ [ [ 2006M0-MD10 0 [ [ 2006M0T-MD22 0 [ [ [ [ [ RPHW 1605M0T-MD08 0 [ [ 1605M0T-MD20 0 [ [ Stock standard Subject to change refer to current price- and stock-list 122

123 Inserts SC..12 Size l s SC ,7 6,35 ME10/ME11 M11/M14/MD15/MD16 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SCET T-ME10 1,2 22 [ T-ME10 3,1 22 [ T-M11 1,2 14 [ [ [ [ [ T-M11 3,1 14 [ T-M14 1,2 15 [ [ [ [ [ [ T-M14 3,0 15 [ [ [ [ [ [ T-MD15 1,2 15 [ [ [ T-MD16 3,0 15 [ [ [ [ [ SCEX T-M14 6,0 15 [ SCMT T-M14 1,2 15 [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 123

124 Inserts SEEX09 Size l s SE..09T3 9,52 3,97 E04 M08 ME07/M08/D09 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SEEX 09T3AFN-E04 1,5 25 [ [ [ 09T3AFTN-ME07 1,5 22 [ [ [ [ [ 09T3AFN-M05 1,5 0 [ [ 09T3AFTN-M08 1,5 0 [ [ [ [ [ [ 09T3AFTN-D09 1,5 0 [ [ Stock standard Subject to change refer to current price- and stock-list 124

125 Inserts SEEX12 Size l s 12 12,7 4,76 M14 MD18 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SEEX 1204AFTN-M14 1,5 7 [ [ [ [ [ [ [ [ 1204ZZTN-M14 7,4 0 [ [ [ [ [ [ 1204AFTN-MD18 1,5 0 [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 125

126 Inserts SEEX15 Size l s 15 15,87 5,56 E10 M12/M17 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SEEX 1505AFN-E10 1, AFN-M12 1,8 5 [ [ [ 1505AFTN-M17 1,8 5 [ [ [ [ [ [ [ 1505ZZTN-M17 9,4 5 [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 126

127 Inserts SEKN.. Size l s SE ,7 3,18 SE ,87 4,76 SE ,87 4,76 E12/E10/E15/M14/M18/MD16/MD20/MD21/D16 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SEKN 1203AFTN-E10 2, AFN-E12 1,6 0 [ [ [ 1203AFTN-M14 1,5 0 [ [ [ [ [ [ [ [ [ 1203AFTN-MD16 1,5 0 [ 1203AFTN-D16 1,6 0 [ SEKN 1204AFTN-M18 1,5 0 [ [ SEKN 1504AFN-E15 1,9 0 [ [ 1504AFTN-M18 1,5 0 [ [ [ [ [ [ [ 1504AFTN-MD20 1,9 0 [ 1504AFTN-MD21 1,5 0 [ [ Stock standard Subject to change refer to current price- and stock-list 127

128 Inserts SEMX Size l s 09 9,52 3, ,7 4, ,87 5,56 M18/MD20 MD19 ME06/M08 ME12/M15 ME15 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SEMX 09T3AFTN-ME06 1,5 25 [ [ [ [ 09T3AFTN-M08 1,5 0 [ [ [ [ SEMX 1204AFTN-ME12 1,5 18 [ [ [ [ 1204AFTN-M15 1,5 7 [ [ [ [ [ [ [ 1204AFTN-MD19 1,5 0 [ [ [ [ SEMX 1505AFTN-ME15 1,8 21 [ [ [ 1505AFTN-M18 1,8 5 [ [ [ [ [ [ [ 1505AFTN-MD20 1,8 0 [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 128

129 Inserts SNH.15 Size l s 15 15,87 4,76 M14 MD15 ME08/ME10 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SNHF 1504XNN-ME08 1,37 15 [ 1504XNN-ME10 1,37 10 [ TN-M14 1,2 8 [ [ 1504XNN-M14 1,37 15 [ [ [ 1504ZZN-M14 1,37 15 [ SNHN TN-MD15 1,2 0 [ [ 1504XNN-MD15 1,37 0 [ [ [ Stock standard Subject to change refer to current price- and stock-list 129

130 Inserts SONX Size l s SO..09 9,55 3,97 SO ,7 5,17 SO ,8 5,56 M10/M12/M14 ME06/ME08 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 SONX 09T304TR-ME06 0,4 22 [ 09T304TR-M10 0,4 19 [ [ [ [ [ 09T308TR-M10 0,8 19 [ [ [ [ [ [ SONX TR-ME08 0,8 24 [ TR-M12 0,8 16 [ [ [ [ [ [ SONX TR-ME10 0,8 19 [ TR-M14 0,8 22 [ [ [ [ [ [ TR-M14 1,6 22 [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 130

131 Inserts XNEX04/08 Size d s XN..04 6,70 3,29 XN ,48 6,45 XN..08 ZZ 12,48 6,45 M11 ME09/M08/M13MD15 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 XNEX TR-M08 0,4 27 [ [ [ [ [ [ [ TR-M08 0,8 27 [ [ [ [ [ [ [ [ XNEX TR-ME09 0,8 27 [ [ [ [ [ [ [ [ TR-ME09 1,2 27 [ [ [ [ [ [ TR-ME09 1,6 27 [ [ [ [ [ [ R-M08 0,8 24 [ [ [ [ [ [ TR-M13 0,8 22 [ [ [ [ [ [ [ TR-M13 1,2 22 [ [ [ [ [ [ [ TR-M13 1,6 22 [ [ [ [ [ [ [ TR-MD15 0,8 17 [ [ [ [ [ [ [ TR-MD15 1,2 17 [ [ [ [ [ TR-MD15 1,6 17 [ [ [ [ [ [ [ XNEX ZZR-M11 0,8 19 [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 131

132 Inserts XNHQ Size l s ,5 E10/M10/M11 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 XNHQ EN4-E10 0,8 22 [ [ TN4-M11 0,8 16 [ [ [ TN4-M11 1,6 16 [ [ TN4-M [ TN4-M11 2,4 16 [ TN4-M11 3,1 16 [ TN4-M [ TN4-M [ TN4-M [ [ Stock standard Subject to change refer to current price- and stock-list 132

133 Inserts XO.X10 Size W l s XOEX10.. 6,87 9,7 3,8 XOMX10.. 6,86 9,7 3,83 E05/M06 M09 ME07 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 XOEX 10T304FR-E05 0,4 21 [ [ 10T308FR-E05 0,8 21 [ [ 10T312FR-E05 1,2 21 [ [ 10T316FR-E05 1,6 21 [ [ 10T320FR-E05 2,0 21 [ [ XOEX 10T304R-M06 0,4 21 [ [ [ [ [ 10T308R-M06 0,8 21 [ [ [ [ [ [ 10T312R-M06 1,2 21 [ [ [ 10T316R-M06 1,6 21 [ [ [ 10T320R-M06 2,0 21 [ [ [ 10T324R-M06 2,4 21 [ [ [ 10T331R-M06 3,1 21 [ [ [ XOMX 10T304TR-ME07 0,4 22 [ [ [ [ [ [ [ [ 10T308TR-ME07 0,8 22 [ [ [ [ [ [ [ [ 10T312TR-ME07 1,2 22 [ [ [ [ 10T316TR-ME07 1,6 22 [ [ [ [ 10T320TR-ME07 2,0 22 [ [ [ [ 10T324TR-ME07 2,4 22 [ [ [ 10T331TR-ME07 3,1 22 [ [ [ XOMX 10T304TR-M09 0,4 15 [ [ [ [ [ [ [ [ [ [ 10T308TR-M09 0,8 15 [ [ [ [ [ [ [ [ [ [ 10T312TR-M09 1,2 15 [ [ [ [ 10T316TR-M09 1,6 15 [ [ [ 10T320TR-M09 2,0 15 [ [ [ 10T324TR-M09 2,4 15 [ [ 10T331TR-M09 3,1 15 [ [ [ Stock standard Subject to change refer to current price- and stock-list 133

134 Inserts XO.X12 Size W l s XOEX12.. 8,18 11,5 5,03 XOMX12.. 8,18 11,5 5,05 M07 M12 MD13 ME08 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 XOEX R-M07 0,4 20 [ [ [ R-M07 0,8 20 [ [ [ [ [ [ [ ZZR-M07 0,8 20 [ [ [ XOMX TR-ME08 0,4 21 [ [ [ [ [ TR-ME08 0,8 20 [ [ [ [ [ [ [ XOMX TR-M12 0,8 10 [ [ [ [ [ [ [ [ XOMX TR-MD13 0,8 14 [ [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 134

135 Inserts XOMX18 Size W l s XOMX ,2 17,5 6,42 M14 MD15 Grades Coated Uncoated Cermet Part No. r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP1020 XOMX TR-M14 0,8 15 [ [ [ [ [ [ [ [ TR-M14 1,2 15 [ [ [ [ [ [ [ TR-MD15 0,8 15 [ [ [ [ [ [ [ TR-MD15 1,2 15 [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 135

136 Inserts Size l s , ,7 5,4 M10/M11 Grades Coated Uncoated Cermet Part No. B Cutting rake MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP T-M10 0,5 10 [ [ [ [ [ [ [ -1305T-M11 0,5 10 [ [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 136

137 Inserts Size d s 100 7,06 2, T3 8,90 3, ,18 4,76 MD08/MD10/MD11 Grades Coated Uncoated Cermet Part No. R r rake Cutting MP1500 MP2500 MP3000 MH1000 MM4500 MK1500 MK2050 MS2500 T25M T350M F15M F25M F40M S60M HX H15 H25 MP T-MD ,8 0 [ [ [ [ [ [ [ [ T-T3-MD10 12,5 0,8 0 [ [ [ [ [ [ [ [ [ T-04-MD ,2 0 [ [ [ [ [ [ [ [ [ Stock standard Subject to change refer to current price- and stock-list 137

138 Thread milling Code Key Threadmaster Code key DTM = Drilling Threadmaster TM = Threadmaster Pitch Shank dia Additional info Thread diameter Min Thread form Hand/shank style R5 = Whistle Notch R1 = Cylindrical 138

139 Thread turning, Seco-Capto Toolholders, external Toolholders for S-inserts CER/L-..HD For inserts programme, see MN 2012 Threading Right-hand version shown Application Part No. D 5m f 1 l 1 16 C4-CER HD , C4-CEL HD , C4-CER HD , C4-CEL HD , C5-CER HD , C5-CEL HD , C5-CER HD , C5-CEL HD , C5-CER HD , C5-CEL HD , C6-CER HD , C6-CEL HD , C6-CER HD , C6-CEL HD , C6-CER HD , C6-CEL HD , Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil for insert type S Anvil for insert type M* Anvil screw/ Key* Clamp Clamp screw Spring Key -16 GX16-1 MX16-1 CS3507-T09P T09P-2 CHD16 L85020-T15P S6912 T15P-2-22 NX22-1 MX22-1 CS4009-T15P T15P-2 CHD22 L86025-T20P S7616 T20P-7-27 VX27-1 MX27-1 CO5012-T15P T15P-2 CHD27 L86025-T20P S7616 T20P-7 Please check availability in current price and stock-list *To be ordered separately 139

140 Thread turning, Seco-Capto Toolholders, internal Toolholders for S-inserts CNR/L..HD For inserts programme, see MN 2012 Threading Right-hand version shown Application Part No. D 1 D 5m f 1 D m min l 1 l 3 16 C4-CNR HD , , HD , , HD , , C4-CNL HD , , HD , , HD , , C4-CNR HD , , C4-CNL HD , , C5-CNR HD , , HD , , HD , , C5-CNL HD , , HD , , HD , , C5-CNR HD , , HD , , C5-CNL HD , , HD , , C5-CNR HD , , C5-CNL HD , , Spare Parts, Parts included in delivery Toolholder/ Insert dimension Anvil for insert type S Anvil for insert type M* Anvil screw/ Key* Clamp Spring Screw Clamp screw/ Key GX16-1 MX16-1 CS3507-T09P T09P-2 CSP16HD-T15P T15P GX16-1 MX16-1 CS3507-T09P T09P-2 CSP16HD-T15P T15P GX16-1 MX16-1 CS3507-T09P T09P-2 CHD16 S6912 L85020-T15P T15P NX22-1 MX22-1 CS4009-T15P T15P-2 CSP22HD-T15P T15P VX27-1 MX27-1 C05012-T15P T15P-2 CHD27 S7616 L86025-T20P T20P-7L Please check availability in current price and stock-list *To be ordered separately 140

141 Thread turning Toolholders, internal Toolholders for S-inserts CNR/L...AHD CNR/L...APIHD For inserts programme, see MN 2012 Threading Right-hand version shown Application Part No. dm m h b l 1 l 3 f 1 min D m D m min* 16 CNR 0020P16AHD , ,8 24 0, R16AHD , , , S16AHD , , , T16AHD , , , U16AHD , , , CNL 0020P16AHD , ,8 24 0, R16AHD , , , S16AHD , , , T16AHD , , , CNR 0025R22AHD , ,8 30 0, S22AHD , , , T22AHD , , , U22AHD , , , V22AHD , , , CNL 0025R22AHD , ,8 30 0, S22AHD , , , T22AHD , , , U22AHD , , , CNR 0050T22APIHD , ,5 49,0 3, T22APIHD ,5 50,5 5, CNL 0063T22APIHD ,5 50,5 5, Spare Parts, Parts included in delivery *D m min, modifi ed, see MN 2012 Threading Toolholder/ Insert dimension Anvil for insert type S Anvil for insert type M* Anvil screw/ Key* Clamp Clamp screw Spring Key...P16AHD,...R16AHD GX16-1 MX16-1 CS3507-T09P T09P-2 CSP16HD-T15P T15P-2...S16AHD GX16-1 MX16-1 CS3507-T09P T09P-2 CHD16 L85020-T15P S6912 T15P-2...T16AHD,...U16AHD GX16-1 MX16-1 CS3507-T09P T09P-2 CHD16 L85020-T15P S6912 T15P-2...R22AHD,...S22AHD NX22-1 MX22-1 CS4009-T15P T15P-2 CSP22HD-T15P T15P-2...U22AHD,...V22AHD NX22-1 MX22-1 CS4009-T15P T15P-2 CHD22 L86025-T20P S7616 T20P-7L...T22APIHD NX22-1 MX22-1 CS4009-T15P T15P-2 CHD22 L86025-T20P S7616 T20P-7L Please check availability in current price and stock-list *To be ordered separately 141

142 Thread turning Toolholders, internal Toolholders for S-inserts CNR/L...AHD CNR/L...APIHD For inserts programme, see MN 2012 Threading Right-hand version shown Application Part No. dm m h b l 1 l 3 f 1 min D m D m min* 27 CNR 0040T27AHD , , , U27AHD , , , V27AHD , , , CNL 0040T27AHD , , , U27AHD , , , CNR 0063T27APIHD ,1 50,5 5, CNL 0063T27APIHD ,1 50,5 5, Spare Parts, Parts included in delivery *D m min, modifi ed, see MN 2012 Threading Toolholder/ Insert dimension Anvil for insert type S Anvil for insert type M* Anvil screw/ Key* Clamp Clamp screw Spring Key...27AHD/APIHD VX27-1 MX27-1 C05012-T15P T15P-2 CHD27 L86025-T20P S7616 T20P-7L Please check availability in current price and stock-list *To be ordered separately 142

143 Thread milling Cutters Threadmaster Solid carbide thread milling cutters for smaller threads For cutting data recommendations, see MN 2012 Threading Thread profile Part No. Thread Metric coarse Metric fine UNC Through coolant p tpi D c dm m l c l p l 2 l 3 TM-M4X0.7ISO-6R1 M4 0,7 3, ,0 3 TM-M4X0.7ISO-6R1-900 M4 0,7 3, ,0 3 TM-M4X0.7ISO-6R1-H M4 0,7 3, ,3 4 TM-M5X0.8ISO-6R1 M5 0,8 3, ,0 3 TM-M5X0.8ISO-6R1-900 M5 0,8 3, ,0 3 TM-M5X0.8ISO-6R1-H M5 0,8 3, ,2 4 TM-M6X1.0ISO-6R1 M6 1,0 4, ,5 3 TM-M6X1.0ISO-6R1-900 M6 1,0 4, ,5 3 TM-M6X1.0ISO-6R1-H M6 1,0 4, ,5 4 TM-M8X1.25ISO-8R1 M8 [ 1,25 6, ,9 3 TM-M8X1.25ISO-8R1-900 M8 [ 1,25 6, ,9 3 TM-M8X1.25ISO-8R1-H M8 1,25 6, ,5 4 TM-M10X1.5ISO-10R1 M10 [ 1,5 7, ,3 3 TM-M10X1.5ISO-10R1-900 M10 [ 1,5 7, ,3 3 TM-M10X1.5ISO-10R1-H M10 1,5 7, ,0 5 TM-M12X1.75ISO-12R1 M12 [ 1,75 9, ,4 3 TM-M12X1.75ISO-12R1-900 M12 [ 1,75 9, ,4 3 TM-M12X1.75ISO-12R1-H M12 1,75 9, ,5 5 TM-M14X2.0ISO-14R1 M14 [ 2,0 10, ,0 4 TM-M14X2.0ISO-14R1-900 M14 [ 2,0 10, ,0 4 TM-M20X2.5ISO-20R1 M20 [ 2,5 15, ,0 4 TM-MF4X0.5ISO-6R1 M4 0,5 3, ,3 3 TM-MF5X0.5ISO-6R1 M5 0,5 3, ,3 3 TM-MF6X0.75ISO-6R1 M6 0,75 4, ,4 3 TM-MF10X1.0ISO-10R1 M10 [ 1,0 7, ,5 3 TM-MF12X1.5ISO-12R1 M12 [ 1,5 9, ,8 3 TM-MF12X1.5ISO-12R1-900 M12 [ 1,5 9, ,8 3 TM-MF12X1.5ISO-12R1-H M12 1,5 9, ,9 5 TM-MF14X1.5ISO-14R1-H M14 1,5 10, ,4 5 TM-MF16X1.5ISO-16R1-H M16 1,5 12, ,9 5 TM-NR.10X24UNC-6R1 No , ,1 3 TM-1/4X20UNC-6R1 1/4 20 4, ,6 3 TM-5/16X18UNC-8R1 5/16 [ 18 6, ,2 3 TM-3/8X16UNC-10R1 3/8 [ 16 7, ,8 3 TM-7/16X14UNC-12R1 7/16 [ 14 8, ,7 3 TM-1/2X13UNC-12R1 1/2 [ 13 9, ,4 3 TM-9/16X12UNC-14R1 9/16 [ 12 10, ,7 4 No. of flutes Please check availability in current price and stock-list 143

144 Thread milling Cutters Thread profile Part No. Thread UNF NPT NPTF BSP Through coolant p tpi D c dm m l c l p l 2 l 3 TM-NR.10X32UNF-6R1 No , ,9 3 TM-1/4X28UNF-6R1 1/4 28 4, ,1 3 TM-5/16X24UNF-8R1 5/16 [ 24 6, ,4 3 TM-3/8X24UNF-10R1 3/8 [ 24 7, ,6 3 TM-7/16X20UNF-12R1 7/16 [ 20 9, ,2 3 TM-1/2X20UNF-12R1 1/2 [ 20 9, ,0 3 TM-9/16X18UNF-14R1 9/16 [ 18 10, ,9 4 TM-1/8X27NPT-12R1 1/8 [ 27 7, ,9 3 TM-1/4X18NPT-16R1 1/4 [ 18 10, ,4 4 TM-3/8X18NPT-18R1 3/8 [ 18 13, ,4 4 TM-1/8X27NPTF-12R1 1/8 [ 27 7, ,9 3 TM-1/4X18NPTF-16R1 1/4 [ 18 10, ,4 4 TM-3/8X18NPTF-18R1 3/8 [ 18 13, ,4 4 TM-1/8X28W-10R1 1/8 [ 28 7, ,4 3 TM-1/4X19W-14R1 1/4 [ 19 10, ,4 3 TM-3/8X19W-18R1 3/8 [ 19 13, ,4 3 No. of flutes 144

145 Thread milling Cutters Drilling Threadmaster For cutting data recommendations, see MN 2012 Threading Thread profile Part No. Thread Metric coarse Metric fine UNC UNF BSP Through coolant p tpi ALD D c D c1 D c2 dm m l c l p l 2 l 3 DTM-M4X0.7ISO-6R1 M4 [ 0,7 0,7 3,24 3,3 4, ,42 2 DTM-M5X0.8ISO-6R1 M5 [ 0,8 0,8 4,10 4,2 5, ,65 2 DTM-M6X1.0ISO-8R1 M6 [ 1,0 1,0 4,85 5,0 6, ,49 2 DTM-M8X1.25ISO-10R1 M8 [ 1,25 1,2 6,45 6,75 8, ,17 2 DTM-M10X1.5ISO-12R1 M10 [ 1,5 1,5 8,08 8,5 10, ,37 2 DTM-M12X1.75ISO-14R1 M12 [ 1,75 1,5 9,74 10,25 12, ,06 2 DTM-M14X2.0ISO-14R1 M14 [ 2,0 1,5 9,74 12,0 14, ,77 2 DTM-M16X2.0ISO-16R1 M16 [ 2,0 1,5 13,28 14,0 16, ,12 2 DTM-MF8X1.0ISO-10R1 M8 [ 1,0 1,0 6,79 7,0 8, ,8 2 DTM-MF10X1.0ISO-10R1 M10 [ 1,0 1,5 8,75 9,0 10, ,18 2 DTM-MF12X1.5ISO-12R1 M12 [ 1,5 1,5 10,06 10,5 12, ,19 2 DTM-1/4X20UNC-8R1 1/4 [ 20 1,2 4,70 5,08 6, ,71 2 DTM-5/16X18UNC-10R1 5/16 [ 18 1,4 6,01 6,53 8, ,0 2 DTM-3/8X16UNC-12R1 3/8 [ 16 1,5 7,36 7,94 9, ,97 2 DTM-1/2X13UNC-14R1 1/2 [ 13 1,5 9,87 10,75 13, ,7 2 DTM-1/4X28UNF-8R1 1/4 [ 28 0,9 5,17 5,44 6, ,16 2 DTM-5/16X24UNF-10R1 5/16 [ 24 1,1 6,51 6,88 8, ,83 2 DTM-3/8X24UNF-12R1 3/8 [ 24 1,1 8,07 8,47 9, ,2 2 DTM-1/2X20UNF-14R1 1/2 [ 20 1,3 10,88 11,43 13, ,19 2 DTM-1/8X28W-12R1 1/8 [ 28 0,9 8,40 8,71 10, ,03 2 DTM-1/4X19W-16R1 1/4 [ 19 1,3 11,44 11,67 13, ,45 2 No. of flutes Please check availability in current price and stock-list 145

146 JABRO Tool selection Name JHP770 JHP951 JHP993 JC845 JC880 JC885 Page Type of mill Shank Cylindrical [ [ [ [ [ [ Weldon [ [ [ Number of flutes Internal through coolant channels [ [ Grade Carbide Carbide Carbide Carbide Carbide Carbide Diameter range Metric Inch Available lengths Operation SMG 1-2 Steel < 450 N/mm < 700 N/mm < 1200 N/mm 2 7 Hardened Steel 8-9 Stainless Steel Stainless Steel Cast Iron Cast Iron Aluminium 18 Copper Alloys 19 Fe-based superalloys 20 Co-based superalloys 21 Ni-based superalloys 22 Titanium alloys Plastic Graphite Composite 146

147 JABRO HPM JHP770 JHP770 External coolant SMG a p x D c a e x D c v c 22 E 1,00 1,00 JHP770 Internal coolant D c z n =4 z n = n f (70-90) z 0,030 0,040 0,050 0,060 0,070 0,080 0,100 0,125 0,080 0,100 0,125 v f D c SMG a p x D c a e x D c v c 22 E 1,60 1,00 JHP770 Side milling roughing z n =4 z n = n f (70-90) z 0,030 0,040 0,050 0,060 0,070 0,080 0,100 0,125 0,080 0,100 0,125 v f D c SMG a p x D c a e x D c v c z n =4 z n = n E 1,80 0,40 f (50-70) z 0,048 0,064 0,080 0,096 0,112 0,128 0,160 0,200 0,128 0,160 0,200 v f SMG = Seco material group Remark: If corner radius is >15% of D c then a p = -30%, f z = -20% Coolant = A=air D=dry E=emulsion M=mist spray n = rev/min f z = mm v f = mm/min D c = mm All cutting data are target values 147

148 JABRO HPM JHP770 Solid carbide end mill - corner radius - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 r 1 =±0,02 mm E Part No. Tool shape ICC D c dm m l 2 l 3 a p r 1 Cylindrical z n JHP770060E2R030.0Z4A-SIRA E [ ,2 0,3 [ 4 JHP770080E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770080E2R050.0Z4A.SIRA E [ ,3 0,5 [ 4 JHP770100E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770100E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770100E2R080.0Z4A-SIRA E [ ,3 0,8 [ 4 JHP770100E2R100.0Z4A-SIRA E [ ,3 1,0 [ 4 JHP770120E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770120E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770120E2R080.0Z4A-SIRA E [ ,3 0,8 [ 4 JHP770120E2R100.0Z4A-SIRA E [ ,3 1,0 [ 4 JHP770120E2R250.0Z4A-SIRA E [ ,3 2,5 [ 4 JHP770140E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770140E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770160E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770160E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770160E2R050.0Z5A-SIRA E [ ,3 0,5 [ 5 JHP770160E2R080.0Z4A-SIRA E [ ,3 0,8 [ 4 JHP770160E2R100.0Z4A-SIRA E [ ,3 1,0 [ 4 JHP770160E2R100.0Z5A-SIRA E [ ,3 1,0 [ 5 JHP770160E2R250.0Z4A-SIRA E [ ,3 2,5 [ 4 JHP770160E2R250.0Z5A-SIRA E [ ,3 2,5 [ 5 JHP770160E2R310.0Z4A-SIRA E [ ,3 3,1 [ 4 JHP770160E2R310.0Z5A-SIRA E [ ,3 3,1 [ 5 JHP770160E2R400.0Z4A-SIRA E [ ,3 4 [ 4 JHP770160E2R400.0Z5A-SIRA E [ ,3 4 [ 5 JHP770200E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 JHP770200E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770200E2R050.0Z5A-SIRA E [ ,3 0,5 [ 5 JHP770200E2R080.0Z4A-SIRA E [ ,3 0,8 [ 4 JHP770200E2R100.0Z4A-SIRA E [ ,3 1,0 [ 4 JHP770200E2R100.0Z5A-SIRA E [ ,3 1,0 [ 5 JHP770200E2R250.0Z4A-SIRA E [ ,3 2,5 [ 4 JHP770200E2R250.0Z5A-SIRA E [ ,3 2,5 [ 5 JHP770200E2R310.0Z4A-SIRA E [ ,3 3,1 [ 4 JHP770200E2R310.0Z5A-SIRA E [ ,3 3,1 [ 5 JHP770200E2R400.0Z4A-SIRA E [ ,3 4 [ 4 JHP770200E2R400.0Z5A-SIRA E [ ,3 4 [ 5 JHP770250E2R040.0Z4A-SIRA E [ ,3 0,4 [ 4 [ Stock standard. Subject to change refer to current price- and stock-list. ICC = Internal Coolant Channels. 148

149 JABRO HPM JHP770 Solid carbide end mill - corner radius - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 r 1 =±0,02 mm E Part No. Tool shape ICC D c dm m l 2 l 3 a p r 1 Cylindrical z n JHP770250E2R050.0Z4A-SIRA E [ ,3 0,5 [ 4 JHP770250E2R050.0Z5A-SIRA E [ ,3 0,5 [ 5 JHP770250E2R080.0Z4A-SIRA E [ ,3 0,8 [ 4 JHP770250E2R100.0Z4A-SIRA E [ ,3 1,0 [ 4 JHP770250E2R100.0Z5A-SIRA E [ ,3 1,0 [ 5 JHP770250E2R310.0Z4A-SIRA E [ ,3 3,1 [ 4 JHP770250E2R310.0Z5A-SIRA E [ ,3 3,1 [ 5 JHP770250E2R400.0Z4A-SIRA E [ ,3 4 [ 4 JHP770250E2R400.0Z5A-SIRA E [ ,3 4 [ 5 [ Stock standard. Subject to change refer to current price- and stock-list. ICC = Internal Coolant Channels. 149

150 JABRO HPM JHP770 Solid carbide end mill - corner radius - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 r 1 =±0,02 mm E Part No. Tool shape ICC D c dm m l 2 l 3 a p r 1 Weldon z n JHP770060E2R030.3Z4A-SIRA E [ ,2 0,3 [ 4 JHP770080E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770080E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770100E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770100E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770100E2R080.3Z4A-SIRA E [ ,3 0,8 [ 4 JHP770100E2R100.3Z4A-SIRA E [ ,3 1,0 [ 4 JHP770120E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770120E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770120E2R080.3Z4A-SIRA E [ ,3 0,8 [ 4 JHP770120E2R100.3Z4A-SIRA E [ ,3 1,0 [ 4 JHP770120E2R250.3Z4A-SIRA E [ ,3 2,5 [ 4 JHP770140E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770140E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770160E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770160E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770160E2R050.3Z5A-SIRA E [ ,3 0,5 [ 5 JHP770160E2R080.3Z4A-SIRA E [ ,3 0,8 [ 4 JHP770160E2R100.3Z4A-SIRA E [ ,3 1,0 [ 4 JHP770160E2R100.3Z5A-SIRA E [ ,3 1,0 [ 5 JHP770160E2R250.3Z4A-SIRA E [ ,3 2,5 [ 4 JHP770160E2R250.3Z5A-SIRA E [ ,3 2,5 [ 5 JHP770160E2R310.3Z4A-SIRA E [ ,3 3,1 [ 4 JHP770160E2R310.3Z5A-SIRA E [ ,3 3,1 [ 5 JHP770160E2R400.3Z4A-SIRA E [ ,3 4 [ 4 JHP770160E2R400.3Z5A-SIRA E [ ,3 4 [ 5 JHP770200E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 JHP770200E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770200E2R050.3Z5A-SIRA E [ ,3 0,5 [ 5 JHP770200E2R080.3Z4A-SIRA E [ ,3 0,8 [ 4 JHP770200E2R100.3Z4A-SIRA E [ ,3 1,0 [ 4 JHP770200E2R100.3Z5A-SIRA E [ ,3 1,0 [ 5 JHP770200E2R250.3Z4A-SIRA E [ ,3 2,5 [ 4 JHP770200E2R250.3Z5A-SIRA E [ ,3 2,5 [ 5 JHP770200E2R310.3Z4A-SIRA E [ ,3 3,1 [ 4 JHP770200E2R310.3Z5A-SIRA E [ ,3 3,1 [ 5 JHP770200E2R400.3Z4A-SIRA E [ ,3 4 [ 4 JHP770200E2R400.3Z5A-SIRA E [ ,3 4 [ 5 JHP770250E2R040.3Z4A-SIRA E [ ,3 0,4 [ 4 [ Stock standard. Subject to change refer to current price- and stock-list. ICC = Internal Coolant Channels. 150

151 JABRO HPM JHP770 Solid carbide end mill - corner radius - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 r 1 =±0,02 mm E Part No. Tool shape ICC D c dm m l 2 l 3 a p r 1 Weldon z n JHP770250E2R050.3Z4A-SIRA E [ ,3 0,5 [ 4 JHP770250E2R050.3Z5A-SIRA E [ ,3 0,5 [ 5 JHP770250E2R080.3Z4A-SIRA E [ ,3 0,8 [ 4 JHP770250E2R100.3Z4A-SIRA E [ ,3 1,0 [ 4 JHP770250E2R100.3Z5A-SIRA E [ ,3 1,0 [ 5 JHP770250E2R310.3Z4A-SIRA E [ ,3 3,1 [ 4 JHP770250E2R310.3Z5A-SIRA E [ ,3 3,1 [ 5 JHP770250E2R400.3Z4A-SIRA E [ ,3 4 [ 4 JHP770250E2R400.3Z5A-SIRA E [ ,3 4 [ 5 [ Stock standard. Subject to change refer to current price- and stock-list. ICC = Internal Coolant Channels. 151

152 JABRO HPM JHP770 Re-calculation JHP770 Use original standard version side rough cutting data then re-calculate parameters! Use original standard version slotting cutting data then re-calculate parameters! SLOTTING SIDE ROUGH Side Finish Ramping Helical Drilling 15º a p f z a e f z a p v c (% of D c ) f z a p a p * f z f z (% of D c ) (% of D c ) f z (% of D c ) a e a p /360º * hole Ø a p JHP , X X All values are percentages of original (100%) cutting data. X = Not advised, * a p +10% when using ICC. 152

153 JABRO HPM JHP951 JHP951 Slotting D c z n =3 z n =4 z n =5 SMG a p x D c a e x D c v c E/M/A 1,50 1,00 f ( ) z 0,024 0,032 0,04 0,048 0,064 0,08 0,096 0,128 0,16 0,2 v f n E/M/A 1,50 1,00 f ( ) z 0,024 0,032 0,04 0,048 0,064 0,08 0,096 0,128 0,16 0,2 v f n E/M/A 1,50 1,00 f ( ) z 0,018 0,024 0,03 0,036 0,048 0,06 0,072 0,096 0,12 0,15 v f n E/M/A 1,50 1,00 f ( ) z 0,024 0,032 0,04 0,048 0,064 0,08 0,096 0,128 0,16 0,2 v f n E/M/A 1,50 1,00 f ( ) z 0,021 0,028 0,035 0,042 0,056 0,07 0,084 0,112 0,14 0,175 v f JHP951 Side milling roughing D c z n =3 z n =4 z n =5 SMG a p x D c a e x D c v c E/M/A 1,50 0,40 f ( z 0,03 0,04 0,05 0,06 0,08 0,1 0,12 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( ) z 0,03 0,04 0,05 0,06 0,08 0,1 0,12 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( ) z 0,027 0,036 0,045 0,054 0,072 0,09 0,108 0,144 0,18 0,225 v f n E/M/A 1,50 0,40 f ( ) z 0,03 0,04 0,05 0,06 0,08 0,1 0,12 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( z 0,024 0,032 0,04 0,048 0,064 0,08 0,096 0,128 0,16 0,2 v f SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray n = rev/min f z = mm D c = mm v f = mm/min All cutting data are target values 153

154 JABRO HPM JHP951 Solid carbide end mill - curved helix - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 c= < 0,1 mm r e1 =+/-0,02 mm D E F Part No. Tool shape D c dm m D n l 2 l 3 a p r 1 c x 45 Cylindrical z n JHP951030F2C.0Z3-SIRA F ,1 [ 3 JHP951030F2R020.0Z3-SIRA F ,2 [ 3 JHP951030F2R050.0Z3-SIRA F ,5 [ 3 JHP951040F2C.0Z4-SIRA F ,15 [ 4 JHP951040F2R020.0Z4-SIRA F ,2 [ 4 JHP951040F2R050.0Z4-SIRA F ,5 [ 4 JHP951050F2C.0Z4-SIRA F ,2 [ 4 JHP951050F2R020.0Z4-SIRA F ,2 [ 4 JHP951050F2R050.0Z4-SIRA F ,5 [ 4 JHP951060D2C.0Z4-SIRA D ,2 [ 4 JHP951060D2R020.0Z4-SIRA D ,2 [ 4 JHP951060D2R050.0Z4-SIRA D ,5 [ 4 JHP951080D2C.0Z4-SIRA D ,3 [ 4 JHP951080D2R020.0Z4-SIRA D ,2 [ 4 JHP951080D2R050.0Z4-SIRA D ,5 [ 4 JHP951080D2R100.0Z4-SIRA D [ 4 JHP951100E2C.0Z4-SIRA E , ,3 [ 4 JHP951100E2R050.0Z4-SIRA E , ,5 [ 4 JHP951100E2R100.0Z4-SIRA E , [ 4 JHP951120E2C.0Z4-SIRA E , ,4 [ 4 JHP951120E2R050.0Z4-SIRA E , ,5 [ 4 JHP951120E2R100.0Z4-SIRA E , [ 4 JHP951160E2C.0Z5-SIRA E , ,5 [ 5 JHP951160E2R050.0Z5-SIRA E , ,5 [ 5 JHP951160E2R100.0Z5-SIRA E , [ 5 [ Stock standard. Subject to change refer to current price- and stock-list. 154

155 JABRO HPM JHP951 Solid carbide end mill - curved helix - polished coating Tolerances: Run-out < 0,01 mm dm m =h5 D c =e7 c= < 0,1 mm r e1 = +/-0,02 mm D E F Part No. Tool shape D c dm m D n l 2 l 3 a p r 1 c x 45 Weldon z n JHP951030F2C.3Z3-SIRA F ,1 [ 3 JHP951030F2R020.3Z3-SIRA F ,2 ] 3 JHP951030F2R050.3Z3-SIRA F ,5 ] 3 JHP951040F2C.3Z4-SIRA F ,15 [ 4 JHP951040F2R020.3Z4-SIRA F ,2 ] 4 JHP951040F2R050.3Z4-SIRA F ,5 ] 4 JHP951050F2C.3Z4-SIRA F ,2 [ 4 JHP951050F2R020.3Z4-SIRA F ,2 ] 4 JHP951050F2R050.3Z4-SIRA F ,5 ] 4 JHP951060D2C.3Z4-SIRA D ,2 [ 4 JHP951060D2R020.3Z4-SIRA D ,2 ] 4 JHP951060D2R050.3Z4-SIRA D ,5 ] 4 JHP951080D2C.3Z4-SIRA D ,3 [ 4 JHP951080D2R020.3Z4-SIRA D ,2 ] 4 JHP951080D2R050.3Z4-SIRA D ,5 ] 4 JHP951080D2R100.3Z4-SIRA D ] 4 JHP951100E2C.3Z4-SIRA E , ,3 [ 4 JHP951100E2R050.3Z4-SIRA E , ,5 ] 4 JHP951100E2R100.3Z4-SIRA E , ] 4 JHP951120E2C.3Z4-SIRA E , ,4 [ 4 JHP951120E2R050.3Z4-SIRA E , ,5 ] 4 JHP951120E2R100.3Z4-SIRA E , ] 4 JHP951160E2C.3Z5-SIRA E , ,5 [ 5 JHP951160E2R050.3Z5-SIRA E , ,5 ] 5 JHP951160E2R100.3Z5-SIRA E , ] 5 JHP951200E2R050.3Z5-SIRA E , ,5 [ 5 JHP951200E2R100.3Z5-SIRA E , [ 5 JHP951250E2R050.3Z5-SIRA E ,5 [ 5 JHP951250E2R100.3Z5-SIRA E , [ 5 [ Stock standard. Subject to change refer to current price- and stock-list. ] Non stock standard 155

156 JABRO HPM JHP951 Re-calculation JHP951 Use original standard version side rough cutting data then re-calculate parameters! Use original standard version slotting cutting data then re-calculate parameters! Slotting Side Rough Side Finish Ramping Helical Drilling 10º a p f z a e f z a p v c a e (% of D c ) f z a p a p f z f z a p /360º (% of D c ) hole Ø (% of D c ) f z a p (% of D c ) JHP All values are percentages of original (100%) cutting data. 156

157 JABRO HPM JHP993 JHP993 Slotting D c z n =3 z n =4 z n =5 z n =6 SMG a p x D c a e x D c v c n x x x 1-2 E/M/A 1,50 1,00 f ( ) z 0,032 0,04 0,048 0,064 0,08 0,096 0,112 0,128 0,16 0,2 x x x v f x x x 140 n x x x 3-4 E/M/A 1,50 1,00 f ( ) z 0,032 0,04 0,048 0,064 0,08 0,096 0,112 0,128 0,16 0,2 x x x v f x x x 120 n x x x 5-6 E/M/A 1,50 1,00 f ( ) z 0,024 0,03 0,036 0,048 0,06 0,072 0,084 0,096 0,12 0,15 x x x v f x x x 180 n x x x E/M/A 1,50 1,00 f ( ) z 0,032 0,04 0,048 0,064 0,08 0,096 0,112 0,128 0,16 0,2 x x x v f x x x 160 n x x x E/M/A 1,50 1,00 f ( ) z 0,028 0,035 0,042 0,056 0,07 0,084 0,098 0,112 0,14 0,175 x x x v f x x x JHP993 Side milling roughing D c z n =3 z n =4 z n =5 z n =6 SMG a p x D c a e x D c v c n E/M/A 1,50 0,40 f ( ) z 0,04 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,2 0,25 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( ) z 0,04 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,2 0,25 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( ) z 0,032 0,04 0,048 0,064 0,08 0,096 0,112 0,128 0,16 0,2 0,128 0,16 0,2 v f n E/M/A 1,50 0,40 f ( ) z 0,04 0,05 0,06 0,08 0,1 0,12 0,14 0,16 0,2 0,25 0,16 0,2 0,25 v f n E/M/A 1,50 0,40 f ( ) z 0,032 0,04 0,048 0,064 0,08 0,096 0,112 0,128 0,16 0,2 0,128 0,16 0,2 v f SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray n = rev/min f z = mm D c = mm v f = mm/min All cutting data are target values 157

158 JABRO HPM JHP993 Solid carbide end mill - advanced roughing profile - polished coating Tolerances: Run-out < 0,02 mm dm m =h5 D c =-0,02-0,1 mm c = +/-0,05 mm E F G D Part No. Tool shape ICC D c dm m l 2 l 3 D n a p c x 45 Cylindrical z n JHP993040F2C.0Z3-SIRA F ,15 [ 3 JHP993040G3C.0Z3-SIRA G ,7 10 0,15 [ 3 JHP993050F2C.0Z4-SIRA F ,15 [ 4 JHP993060D2C.0Z4-SIRA D ,2 [ 4 JHP993060E3C.0Z4-SIRA E ,6 14 0,2 [ 4 JHP993075F2C.0Z4-SIRA F 7, ,2 [ 4 JHP993080D2C.0Z4A-SIRA D [ ,2 [ 4 JHP993080D2C.0Z4-SIRA D ,2 [ 4 JHP993080E3C.0Z4-SIRA E ,4 18 0,2 [ 4 JHP993095F2C.0Z4-SIRA F 9, ,2 [ 4 JHP993100D2C.0Z4A-SIRA D [ ,2 [ 4 JHP993100D2C.0Z4-SIRA D ,2 [ 4 JHP993100E3C.0Z4-SIRA E ,4 22 0,2 [ 4 JHP993115F2C.0Z4-SIRA F 11, ,2 [ 4 JHP993120D2C.0Z4A-SIRA D [ ,2 [ 4 JHP993120D2C.0Z4-SIRA D ,2 [ 4 JHP993120E3C.0Z4-SIRA E ,4 26 0,2 [ 4 JHP993140D2C.0Z4-SIRA D ,3 [ 4 JHP993160D2C.0Z4A-SIRA D [ ,3 [ 4 JHP993160D2C.0Z4-SIRA D ,3 [ 4 JHP993160D2C.0Z5A-SIRA D [ ,3 [ 5 JHP993160D2C.0Z5-SIRA D ,3 [ 5 JHP993160E3C.0Z4-SIRA E ,4 34 0,3 [ 4 JHP993160E3C.0Z5-SIRA E ,4 34 0,3 [ 5 JHP993200D2C.0Z4A-SIRA D [ ,5 [ 4 JHP993200D2C.0Z4-SIRA D ,5 [ 4 JHP993200D2C.0Z5A-SIRA D [ ,5 [ 5 JHP993200D2C.0Z5-SIRA D ,5 [ 5 JHP993200E3C.0Z4-SIRA E ,2 42 0,5 [ 4 JHP993200E3C.0Z5-SIRA E ,2 42 0,5 [ 5 JHP993250D2C.0Z4A-SIRA D [ ,5 [ 4 JHP993250D2C.0Z6A-SIRA D [ ,5 [ 6 SIRA = Siron-A, ICC = Internal Coolant Channels [ Stock standard. Subject to change refer to current price- and stock-list. 158

159 JABRO HPM JHP993 Solid carbide end mill - advanced roughing profile - polished coating Tolerances: Run-out < 0,02 mm dm m =h5 D c =-0,02-0,1 mm c = +/-0,05 mm E F G D Part No. Tool shape ICC D c dm m l 2 l 3 D n a p c x 45 Weldon z n JHP993040F2C.3Z3-SIRA F ,15 [ 3 JHP993040G3C.3Z3-SIRA G ,7 10 0,15 [ 3 JHP993050F2C.3Z4-SIRA F ,15 [ 4 JHP993060D2C.3Z4-SIRA D ,2 [ 4 JHP993060E3C.3Z4-SIRA E ,6 14 0,2 [ 4 JHP993075F2C.3Z4-SIRA F 7, ,2 [ 4 JHP993080D2C.3Z4A-SIRA D [ ,2 ] 4 JHP993080D2C.3Z4-SIRA D ,2 [ 4 JHP993080E3C.3Z4-SIRA E ,4 18 0,2 [ 4 JHP993095F2C.3Z4-SIRA F 9, ,2 [ 4 JHP993100D2C.3Z4A-SIRA D [ ,2 ] 4 JHP993100D2C.3Z4-SIRA D ,2 [ 4 JHP993100E3C.3Z4-SIRA E ,4 22 0,2 [ 4 JHP993115F2C.3Z4-SIRA F 11, ,2 [ 4 JHP993120D2C.3Z4A-SIRA D [ ,2 ] 4 JHP993120D2C.3Z4-SIRA D ,2 [ 4 JHP993120E3C.3Z4-SIRA E ,4 26 0,2 [ 4 JHP993140D2C.3Z4-SIRA D ,3 [ 4 JHP993160D2C.3Z4A-SIRA D [ ,3 [ 4 JHP993160D2C.3Z4-SIRA D ,3 [ 4 JHP993160D2C.3Z5A-SIRA D [ ,3 ] 5 JHP993160D2C.3Z5-SIRA D ,3 [ 5 JHP993160E3C.3Z4-SIRA E ,4 34 0,3 [ 4 JHP993160E3C.3Z5-SIRA E ,4 34 0,3 [ 5 JHP993200D2C.3Z4A-SIRA D [ ,5 ] 4 JHP993200D2C.3Z4-SIRA D ,5 [ 4 JHP993200D2C.3Z5A-SIRA D [ ,5 ] 5 JHP993200D2C.3Z5-SIRA D ,5 [ 5 JHP993200E3C.3Z4-SIRA E ,2 42 0,5 [ 4 JHP993200E3C.3Z5-SIRA E ,2 42 0,5 [ 5 JHP993250D2C.3Z4A-SIRA D [ ,5 [ 4 JHP993250D2C.3Z4-SIRA D ,5 [ 4 JHP993250D2C.3Z6A-SIRA D [ ,5 ] 6 JHP993250D2C.3Z6-SIRA D ,5 [ 6 JHP993250E3C.3Z4-SIRA E ,5 [ 4 JHP993250E3C.3Z6-SIRA E ,5 [ 6 SIRA = Siron-A, ICC = Internal Coolant Channels [ Stock standard. Subject to change refer to current price- and stock-list. ] Non stock standard 159

160 JABRO HPM JHP993 Re-calculation JHP993 Use original standard version side rough cutting data then re-calculate parameters! Use original standard version slotting cutting data then re-calculate parameters! z n 4 Ø4-14mm Slotting z n 4 Ø4-14mm Side Rough Side Finish Ramping Helical Drilling 10º a p f z a e f z a p v c a e (% of D c ) f z a p a p f z f z a p /360º (% of D c ) hole Ø (% of D c ) f z a p (% of D c ) JHP993 Length X X X X JHP X X X X Length 3 All values are percentages of original (100%) cutting data. X=not advised 160

161 JABRO COMPOSITE JC845 JC845 Slotting PMC SMG a p x D c a e x D c v c TP TS JC845 Side milling roughing CFRP 1,00 1,00 GRP (GFRP) 0,80 1,00 CFRP 1,00 1,00 GRP (GFRP) 0,80 1,00 D c n f ( ) z 0,024 0,032 0,040 0,048 v f n f (70-130) z 0,024 0,032 0,040 0,048 v f n f (50-150) z 0,024 0,032 0,040 0,048 v f n f (50-90) z 0,024 0,032 0,040 0,048 v f PMC SMG a p x D c a e x D c v c TP TS JC845 Side milling finishing CFRP 1,00 0,40 GRP (GFRP) 1,00 0,40 CFRP 1,00 0,40 GRP (GFRP) 1,00 0,40 D c n f ( ) z 0,036 0,048 0,060 0,072 v f n f ( ) z 0,036 0,048 0,060 0,072 v f n f ( ) z 0,036 0,048 0,060 0,072 v f n f (45-105) z 0,036 0,048 0,060 0,072 v f PMC SMG a p x D c a e x D c v c TP TS PMC = Polyester matrix composite TP = Thermoplastic TS = Termoset CFRP = Carbon fibre reinforced plastic GRP= Glass reinforced plastic All cutting data are target values CFRP 1,00 0,02 GRP (GFRP) 1,00 0,02 CFRP 1,00 0,02 GRP (GFRP) 1,00 0,02 D c n f ( ) z 0,048 0,064 0,080 0,096 v f n f ( ) z 0,036 0,048 0,060 0,072 v f n f ( ) z 0,048 0,064 0,080 0,096 v f n f (70-130) z 0,036 0,048 0,060 0,072 v f

162 JABRO COMPOSITE JC845 Solid carbide end mill - double helix to avoid delamination ap Dc Tolerances: Run-out < 0,01 mm dm m =h5 D c =0,02/-0,04 mm r 1 =±0,01 mm Part No. D c dm m l 2 a p a p split r Cylindrical z n JC845060D2R050.0Z3-DURA ,5 [ 3 JC845080D2R050.0Z3-DURA ,5 [ 3 JC845100D2R050.0Z3-DURA ,5 [ 3 JC845120D2R050.0Z5-DURA ,5 [ 5 [ Stock standard. Subject to change refer to current price- and stock-list. 162

163 JABRO COMPOSITE JC880 JC880 Slotting PMC SMG a p x D c a e x D c v c TP TS JC880 Side milling roughing CFRP 1,00 1,00 GRP (GFRP) 0,70 1,00 CFRP 1,00 1,00 GRP (GFRP) 0,70 1,00 D c n f ( ) z 0,024 0,030 0,036 0,048 0,060 0,072 0,096 0,120 v f n f (70-130) z 0,016 0,020 0,024 0,032 0,040 0,048 0,064 0,080 v f n f z 0,024 0,030 0,036 0,048 0,060 0,072 0,096 0,120 v f n f z 0,016 0,020 0,024 0,032 0,040 0,048 0,064 0,080 v f PMC SMG a p x D c a e x D c v c TP TS JC880 Side milling finishing CFRP 2,00 0,40 GRP (GFRP) 2,00 0,30 CFRP 2,00 0,40 GRP (GFRP) 2,00 0,30 D c n f ( ) z 0,024 0,030 0,036 0,048 0,060 0,072 0,096 0,120 v f n f ( ) z 0,016 0,020 0,024 0,032 0,040 0,048 0,064 0,080 v f n f z 0,024 0,030 0,036 0,048 0,060 0,072 0,096 0,120 v f n f z 0,016 0,020 0,024 0,032 0,040 0,048 0,064 0,080 v f PMC SMG a p x D c a e x D c v c TP TS CFRP 2,00 0,10 GRP (GFRP) 2,00 0,10 CFRP 2,00 0,10 GRP (GFRP) 2,00 0,10 PMC = Polyester matrix composite TP = Thermoplastic TS = Termoset CFRP = Carbon fibre reinforced plastic GRP= Glass reinforced plastic All cutting data are target values D c n f ( ) z 0,020 0,025 0,030 0,040 0,050 0,060 0,080 0,100 v f n f ( ) z 0,012 0,015 0,018 0,024 0,030 0,036 0,048 0,060 v f n f z 0,020 0,025 0,030 0,040 0,050 0,060 0,080 0,100 v f n f z 0,012 0,015 0,018 0,024 0,030 0,036 0,048 0,060 v f

164 JABRO COMPOSITE JC880 Solid carbide end mill - low helix Tolerances: Run-out < 0,01 mm dm m =h5 D c =.0,02/-0,04 mm r 1 =±0,01 mm Part No. D c dm m l 2 a p r Cylindrical z n R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ R020Z4.0-DURA ,2 [ 4 [ Stock standard. Subject to change refer to current price- and stock-list. 164

165 JABRO COMPOSITE JC885 JC885 Slotting PMC SMG a p x D c a e x D c v c TP TS JC885 Side milling roughing CFRP 1,00 1,00 GRP (GFRP) 0,70 1,00 CFRP 1,00 1,00 GRP (GFRP) 0,70 1,00 D c n f ( ) z 0,024 0,030 0,036 0,048 0,060 0,072 v f n f (75-130) z 0,016 0,020 0,024 0,032 0,040 0,048 v f n f z 0,024 0,030 0,036 0,048 0,060 0,072 v f n f z 0,016 0,020 0,024 0,032 0,040 0,048 v f PMC SMG a p x D c a e x D c v c TP TS JC885 Side milling finishing CFRP 2,00 0,40 GRP (GFRP) 2,00 0,30 CFRP 2,00 0,40 GRP (GFRP) 2,00 0,30 D c n f ( ) z 0,024 0,030 0,036 0,048 0,060 0,072 v f n f ( ) z 0,016 0,020 0,024 0,032 0,040 0,048 v f n f z 0,024 0,030 0,036 0,048 0,060 0,072 v f n f z 0,016 0,020 0,024 0,032 0,040 0,048 v f PMC SMG a p x D c a e x D c v c TP TS PMC = Polyester matrix composite TP = Thermoplastic TS = Termoset CFRP = Carbon fibre reinforced plastic GRP= Glass reinforced plastic All cutting data are target values CFRP 2,00 0,10 GRP (GFRP) 2,00 0,10 CFRP 2,00 0,10 GRP (GFRP) 2,00 0,10 D c n f ( ) z 0,020 0,025 0,030 0,040 0,050 0,060 v f n f ( ) z 0,012 0,015 0,018 0,024 0,030 0,036 v f n f z 0,020 0,025 0,030 0,040 0,050 0,060 v f n f z 0,012 0,015 0,018 0,024 0,030 0,036 v f

166 JABRO COMPOSITE JC885 Solid carbide end mill - left hand helix Tolerances: Run-out < 0,01 mm dm m =h5 D c =.0,02/-0,04 mm r 1 =±0,01 mm Part No. D c dm m l 2 a p r Cylindrical z n JC885040D2R020.0Z4-DURA ,2 [ 4 JC885050D2R020.0Z4-DURA ,2 [ 4 JC885060D2R020.0Z4-DURA ,2 [ 4 JC885080D2R020.0Z4-DURA ,2 [ 4 JC885100D2R020.0Z4-DURA ,2 [ 4 JC885120D2R020.0Z4-DURA ,2 [ 4 [ Stock standard. Subject to change refer to current price- and stock-list. 166

167 Seco Feedmax Composite machining When hole quality is in focus With issues like entrance and exit delamination and splintering, the focus has been clear; design tools specifically optimized for composite applications, and tools specifically optimised for sandwich materials. In both cases particular consideration was given to acheiving excellent performance in both entering and exiting. (In sandwich material this usually involves exiting in either Al or Ti). - No push-up delamination (entrance) - No pull-down delamination (exit) The Dura diamond coating secures good dimensional tolerance throughout the long tool life. Application example Plain CFRP/GFRP (exit in composite material) Sandwich material (exit in Al/Ti) CX1 geometry CX2 geometry CFRP CFRP Al/Ti 167

168 Seco Feedmax SD203, CX1 geometry Drilling depth ~ 3 X D Cylindrical shank DIN 6537A PCD cutting edges. For cutting and machining data see page D c Expected hole tolerance Manufacturing tolerance drill l 4 Part No. l 2 l 1s l c l 6 dm m 3, / m7 14 SD R1-CX , / m7 17 SD R1-CX , / m7 20 SD R1-CX , / m7 21 SD R1-CX , / m7 23 SD R1-CX , / m7 27 SD R1-CX , / m7 31 SD R1-CX For intermediate diameters see Custom Design software 168

169 Seco Feedmax SD203, CX2 geometry Drilling depth ~ 3 X D Cylindrical shank DIN 6537A A= Internal through coolant. PCD cutting edges. For cutting and machining data see page D c Expected hole tolerance Manufacturing tolerance drill l 4 Part No. l 2 l 1s l c l 6 dm m 3, / m7 14 SD203A R1-CX , / m7 17 SD203A R1-CX , / m7 20 SD203A R1-CX , / m7 21 SD203A R1-CX , / m7 23 SD203A R1-CX , / m7 27 SD203A R1-CX , / m7 31 SD203A R1-CX For intermediate diameters see Custom Design software 169

170 Seco Feedmax Cutting data SD205-CX1/CX2, PCD drills for CFRP and GFRP CFRP CFRP/Al/Ti CX1 CX2 SMG PMC GFRP CFRP v c f Ø4 Ø6 Ø8 Ø10 Ø12 Ø14 CFRP -CX ,05-0,08-0,14 0,05-0,08-0,14 0,05-0,10-0,16 0,06-0,12-0,20 0,06-0,12-0,22 0,06-0,12-0,22 CFRP/Al -CX ,05-0,10-0,16 0,05-0,10-0,16 0,06-0,12-0,20 0,07-0,14-0,20 0,08-0,14-0,25 0,08-0,14-0,25 CFRP/Ti -CX ,03-0,04-0,06 0,03-0,04-0,06 0,03-0,05-0,07 0,03-0,06-0,08 0,03-0,06-0,08 0,03-0,06-0,08 GFRP -CX ,05-0,08-0,14 0,05-0,08-0,14 0,05-0,10-0,16 0,06-0,12-0,20 0,06-0,12-0,22 0,06-0,12-0,22 GFRP/Al -CX ,05-0,10-0,16 0,05-0,10-0,16 0,06-0,12-0,20 0,07-0,14-0,20 0,08-0,14-0,25 0,08-0,14-0,25 GFRP/Ti -CX ,03-0,04-0,06 0,03-0,04-0,06 0,03-0,05-0,07 0,03-0,06-0,08 0,03-0,06-0,08 0,03-0,06-0,08 The recommended start values for general applications are marked bold. SMG - Seco material group v c - Recommended geometry, grade and cutting speed (m/min) f - Recommended feed in mm/rev for drill diameter CFRP=Carbon Fibre Reinforced Plastic PMC = Polyester Matrix Composite 170

171 Seco Feedmax Troubleshooting Hole exit Delamination Spalling Uncut fibres Uncut resin Problem: Delamination (peal up / push down) Spalling Uncut fibres Uncut resin Solution: Peel up Use tool with more negative geometry Reduce feed/rev. Use tool with more positive geometry Reduce feed/rev. Use tool with a sharper geometry Reduce feed/rev. Use tool with a sharper geometry Reduce feed/rev. Reduce cutting speed Push down Reduce feed/rev. Problem: Melted resin Too much heat Poor tool life Solution: Reduce cutting speed Reduce cutting speed 171

172 Crownloc Plus Code key Code key Crownloc Plus Min/max Crown diameter Shank diameter Type of drill SD403: 3 x D SD405: 5 X D SD408: 8 X D Drilling depth Right hand rotation Type of shank 1. Cylindrical 7. ISO 9766 Code key Crowns Drill diameter Type of geometry P-geometry Universal geometry 172

173 Crownloc Plus Mounting instructions Mounting instructions Stability The stability of the application is important to obtain the best tool life and hole accuracy. Check the condition of the machine spindle, fixture and fixturing of the component to secure maximum stability and rigidity. Unstable conditions can cause tool breakages. Rotating Totally Indicated Run-out (TIR) should not exceed 0,06 mm in a rotating application. Measure the run-out when the drill is mounted in the spindle turning the drill 360. Stationary The distance between the drill point and the rotating centre of the workpiece should not exceed 0.03 mm radially in a stationary application. Recommended tool holders For best results, use holders type DIN 1835 B/DIN 6535 HB (Weldon), Type 5834 Hydraulic chucks or Type 5603 Shrinkfit holders. For further information see EPB (tooling) catalogue. Weldon Hydraulic chuck (For cylindrical, -R1 shanks only) Shrinkfit holder (For cylindrical, -R1 shanks only) 173

174 Crownloc Plus SD408 Drilling depth ~ 8 x D SD408 -R1 shank Cylindrical shank (R1) fits holders: 5834 and Internal - through coolant For cutting and machining data see page D c l 4 Part No. l 2 l 1s l c l 3s dm m D 5m 12,00-12, SD / R1 168,2 120, , ,50-12, SD / R , ,00-13, SD / R1 181,9 133, , ,00-14, SD / R1 191,5 143, , ,00-15, SD / R1 201,2 153, , ,00-16, SD / R1 212,9 162, , ,00-17, SD / R1 222,6 172, , ,00-18, SD / R1 232,3 182, , ,00-19, SD / R For drill diamter Accessories Key SD400-K SD400-K SD400-K SD400-K SD400-K09 Accessories not included in delivery 174

175 Crownloc Plus SD408 Drilling depth ~ 8 x D SD408 -R7 shank ISO 9766 fits holders: Weldon 1835B, ISO 5414, DIN Internal - through coolant For cutting and machining data see page D c l 4 Part No. l 2 l 1s l c l 3s dm m D 5m 12,00-12, SD / R7 168,2 120, , ,50-12, SD / R , ,00-13, SD / R7 181,9 133, , ,00-14, SD / R7 191,5 143, , ,00-15, SD / R7 201,2 153, , ,00-16, SD / R7 212,9 162, , ,00-17, SD / R7 222,6 172, , ,00-18, SD / R7 232,3 182, , ,00-19, SD / R For drill diamter Accessories Key SD400-K SD400-K SD400-K SD400-K SD400-K09 Accessories not included in delivery 175

176 Crownloc Plus Crowns Make your choice of geometry P-geometry for steel Reamer size* D c SD P 12,00 SD P 12,10 SD P 12,20 SD P 12,30 SD P 12,41 SD P 12,50 SD P 12,60 SD P 12,70 SD P 13H6/13H7 12,80 SD P 13H6/13H7 12,90 SD P 13,00 SD P 13,10 SD P 13,20 SD P 13,30 SD P 13,50 SD P 13,70 SD P 14H6/14H7 13,80 SD P 14H6/14H7 13,89 SD P 14,00 SD P 14,10 SD P 14,20 SD P 14,288 SD P 14,40 SD P 14,50 SD P 14,68 SD P 14,70 SD P 15H6/15H7 14,80 SD P 15H6/15H7 14,90 SD P 15,00 SD P 15,08 SD P 15,10 SD P 15,20 SD P 15,25 SD P 15,478 SD P 15,50 SD P 15,70 SD P 16H6/15H7 15,80 SD P 16H6/16H7 15,875 SD P 16,00 SD P 16,10 SD P 16,20 SD P 16,25 SD P 16,27 SD P 16,40 SD P 16,50 SD P 16,669 SD P 16,70 *For futher information on what reamer to use and how to use it see MN Holemaking

177 Crownloc Plus Crowns Make your choice of geometry P-geometry for steel Reamer size* D c SD P 17H6/17H7 16,80 SD P 17H6/17H7 16,90 SD P 17,00 SD P 17,065 SD P 17,10 SD P 17,20 SD P 17,463 SD P 17,50 SD P 17,70 SD P 18H6/18H7 17,80 SD P 18H6/18H7 17,859 SD P 18H6/18H7 17,90 SD P 18,00 SD P 18,10 SD P 18,20 SD P 18,256 SD P 18,50 SD P 18,653 SD P 18,70 SD P 19H6/19H7 18,80 SD P 19H6/19H7 18,90 SD P 19,00 SD P 19,05 SD P 19,10 SD P 19,20 SD P 19,25 SD P 19,447 SD P 19,50 SD P 19,70 SD P 20H6/20H7 19,80 SD P 20H6/20H7 19,844 SD P 20H6/20H7 19,90 *For futher information on what reamer to use and how to use it see MN Holemaking

178 Crownloc Plus Cutting data SD408 SMG M/P/L v c Ø12,00-12,99 Ø13,00-13,99 Ø14,00-14,99 Ø15,00-15,99 Ø16,00-16,99 Ø17,00-17,99 Ø18,00-18,99 Ø19,00-19,99 1 L ,13-0,17-0,21 0,14-0,18-0,22 0,15-0,19-0,23 0,15-0,19-0,24 0,16-0,20-0,24 0,16-0,20-0,25 0,16-0,21-0,26 0,17-0,21-0, P ,11-0,15-0,23 0,12-0,16-0,24 0,12-0,17-0,25 0,13-0,17-0,26 0,13-0,18-0,27 0,14-0,18-0,27 0,14-0,19-0,28 0,14-0,19-0, P ,13-0,17-0,21 0,14-0,18-0,22 0,15-0,19-0,23 0,15-0,19-0,24 0,16-0,20-0,24 0,16-0,20-0,25 0,16-0,21-0,26 0,17-0,21-0,26 6 P ,10-0,14-0,19 0,10-0,15-0,20 0,10-0,16-0,21 0,11-0,16-0,22 0,11-0,17-0,22 0,11-0,17-0,23 0,12-0,17-0,23 0,12-0,18-0,24 7 M ,10-0,13-0,17 0,10-0,14-0,18 0,10-0,15-0,19 0,11-0,15-0,19 0,11-0,16-0,20 0,11-0,16-0,20 0,12-0,16-0,21 0,12-0,17-0, P ,09-0,12-0,18 0,09-0,13-0,19 0,09-0,14-0,20 0,10-0,14-0,20 0,10-0,14-0,21 0,10-0,15-0,22 0,10-0,15-0,22 0,11-0,15-0,23 10 M ,09-0,12-0,18 0,09-0,13-0,19 0,09-0,14-0,20 0,10-0,14-0,20 0,10-0,14-0,21 0,10-0,15-0,22 0,10-0,15-0,22 0,11-0,15-0,23 11 M ,07-0,11-0,14 0,07-0,11-0,15 0,07-0,11-0,16 0,08-0,12-0,16 0,08-0,12-0,17 0,08-0,13-0,17 0,08-0,13-0,17 0,08-0,13-0,18 12 P ,12-0,21-0,35 0,13-0,22-0,37 0,14-0,23-0,38 0,14-0,24-0,40 0,14-0,24-0,41 0,15-0,25-0,42 0,15-0,26-0,43 0,15-0,26-0, P ,12-0,21-0,35 0,13-0,22-0,37 0,14-0,23-0,38 0,14-0,24-0,40 0,14-0,24-0,41 0,15-0,25-0,42 0,15-0,26-0,43 0,15-0,26-0,44 15 P ,10-0,17-0,32 0,10-0,18-0,33 0,10-0,19-0,34 0,11-0,19-0,35 0,11-0,20-0,37 0,11-0,20-0,38 0,12-0,21-0,38 0,12-0,21-0,39 16 M ,12-0,21-0,30 0,13-0,22-0,31 0,14-0,23-0,32 0,14-0,24-0,33 0,14-0,24-0,34 0,15-0,25-0,35 0,15-0,26-0,36 0,15-0,26-0,37 17 M ,12-0,21-0,30 0,13-0,22-0,31 0,14-0,23-0,32 0,14-0,24-0,33 0,14-0,24-0,34 0,15-0,25-0,35 0,15-0,26-0,36 0,15-0,26-0,37 The recommended start values for general applications are marked bold. SMG - Seco material group M/P/L - Recommended geometry v c - Recommended cutting speed (m/min). f - Recommended feed in mm/rev for drill diameter f 178

179 Crownloc Plus Application information Machined surface Stacked material It is possible to drill stacked material as long as the pieces are securely clamped together, so that there are no air gaps between the parts. Air gaps can affect chip evacuation, and thereby damage the drill. No pre-drilling or entrance feed needed when using SD403 and SD405. When using a SD408 drill body pre-drilling is always recommended. (When using SD405 in stainless steel a predrilling operation might be needed). Irregular/Angled hole entrance Pre-drilling operation alternatives If irregular or angle entrance use pre operations accordingly When using drills >3 x D pre-drilling with a standard tool e.g. SD403 is recommended Machine a flat using an end mill from the Seco range Irregular hole entrance Angled hole entrance Coolant recommendations Coolant pressure Minimum recommended coolant pressure 10 bar with 3 x D Minimum recommended coolant pressure 30 bar with > 3 x D Coolant mix Recommended emulsion mix 6-8%. When drilling in stainless steels, superalloys and high strength steels a mix of 10% is recommended First choice <3 x D 179

180 Crownloc Plus Machining data The values in the graphs vary with e.g. cutting data, material, efficiency of the machine and tool wear. The graphs below are valid for Seco Material Group (SMG) 4 and cutting speed 90 m/min. Net power consumption Drilling torque Power (kw) Torque (Nm) Drill (mm) Drill (mm) Feed force Coolant flow at different pressures Feed force (kn) Flow (l/min) Drill (mm) Coolant pressure (bar) Recommended coolant flow Dx1 l/min Minimum coolant flow D/2 l/min D = Drill diameter Minimum recommended coolant pressure 10 bar with < 3 x D Minimum recommended coolant pressure 20 bar with > 3 x D Minimum recommended coolant pressure 40 bar with > 5 x D and > 8 x D Coolant mix Recommended emulsion mix is 68%. When drilling in stainless steels, superalloys and high strength steels a mix of 10% is recommended. Hole tolerances/surface finish SD403, SD405 and SD408 IT9-10 / R a 1-4* Drill D c (mm) IT9 tolerance (μm) IT10 tolerance (μm) > > *Deterioration of surface finish and hole tolerance can occur when drilling in low carbon steel or stainless steel. Use the shortest drill possible for best hole quality. 180

181 Crownloc Plus Troubleshooting Initial check points: Fixturing stability Machine spindle condition Tool holder condition Clamping of tool: - Run-out within 0.06 TIR Chip evacuation: - Cutting data Coolant: - Pressure - Flow - Concentration Cutting edges get chipped Unsatisfactory diameter tolerance Reduce the feed/rev If the drill vibrates, reduce the cutting speed and increase the feed rate When drilling through rough or hard surfaces, reduce the feed rate by 30%-50% during entrance and exit Increase the feed/rev Use a Seco Feedmax solid carbide drill see Feedmax chapter Use a reaming operation see reaming chapter Use a boring operation see boring chapter Too fast flank wear Unsatisfactory surface finish Check that the correct geometry is used Reduce the cutting speed Reduce the feed/rev Increase the cutting speed Check that the correct geometry is used Use a Seco Feedmax solid carbide drill see Feedmax chapter Use a reaming operation see reaming chapter Groove wear Unsatisfactory positioning of the hole Reduce the feed/rev Reduce the cutting speed Increase the coolant concentration Reduce the feed/rev If drilling through rough, hard and angled surfaces - reduce the feed by 30%50% during entrance and exit Pre drill with a 140 point angle Use a Seco Feedmax solid carbide drill see Feedmax Use a boring operation see boring chapter Wear of peripheral land margins Chip jamming due to long chips Check that the correct geometry is used Reduce the cutting speed Increase the coolant concentration When drilling through rough or hard surfaces, reduce the feed rate by 30%50% during entrance and exit Increase the feed In long chipping materials SMG1-3, SMG8: Increase cutting speed and reduce feed/rev Use the -L geometry 181

182 Perfomax Code keys SD600 Drilling bodies Type of drill: SD602 Pilot drill and cartridge SD612 Without pilot drill and cartridge Flange diameter Connection for Graflex Pilot drill SD6010 SD6011 Possible drill diameter 89 - Lower diameter 90 - Nominal diameter Drill diameter 0=Solid carbide 1=HSS Right-hand rotation Cartridge N - Nominal diameter C - Centre P - Periphery Insert size: SCGX07, 09, 12, 15 -N Kit Periphery Pad 0 = incl 2 pads (< 135 mm) 1 = incl 4 pads ( 135 mm) Insert size SCGX07 SCGX09 SCGX12 SCGX15 N - Nominal diameter U - Lower diameter -N -U N - Nominal diameter 182

183 Perfomax Modular drill head assembly SD600 Feature: Adjustable pilot drill Adjustable screw Drill Adjustable length distance ADJRG Adjustable length distance ADJRG SD602-59/60-40RG SD602-69/70-40RG SD602-79/80-40RG SD602-89/90-40RG SD602-99/100-40RG SD /120-40RG SD /140-40RG SD /160-40RG SD RG SD RG SD RG SD RG SD RG SD RG 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm Benefits: Same setting length after regrinding of pilot drill. Possibility to adjust the pilot drill overhang. With drill depths > 5 x D it is recommended to adjust it 5 mm further out. Recommendation: In case of re-entering the hole the pilot drill should be adjusted 3 mm further out from its original position to ensure a better centering. 183

184 Perfomax Modular drill head assembly SD600 Cartridge locking screw Locking washer Graflex connection Pilot drill locking screw Cartridge Insert locking screw Pilot drill Insert Guide pad Guide pad locking screw SD602-59/60-40RG Example diameter 59; Example diameter 60; Mounting instruction Tighten the cartridge locking screw Mount the inserts Mount the pilot drill and fix it to the bottom of the hole if you need to extend the pilot drill use the adjusting screw Mount the extensions When changing cartridges Mount the cartridge and pads Make sure that there are no air gaps between the cartridge and the walls Tighten the pad locking screw 184

185 Perfomax Modular drill head assembly SD600 Graflex arbor Two ball nose locking screws Tenon slot Tenon Intermediate (optional) Mounting instruction Clean the parts to be assembled and apply thin oxidation protection film. Assemble the parts ensuring that the left face of the tenon contacts the left face of the tenon slot. Lightly tighten screw A. Lightly tighten screw B. Torque the blocking screw C. Torque screw A. Torque screw B. Double check the blocking screw tightening. left face Recommended Graflex connection locking torques Graflex size d mm D mm l mm Ball nose screws (A) & (B) Tenon blocking screw (C) Nm 0,7 Nm Nm 2 Nm Nm 4 Nm Nm 8 Nm 185

186 Perfomax Modular drill head SD600 SD602 - Modular drill head For cutting and machining data see page Internal through coolant. Adjustable length pilot drill. D c Part No. l 1 l c dm m D 5m SD602-59/60-40RG SD602-69/70-40RG SD602-79/80-50RG SD602-89/90-50RG SD602-99/100-63RG SD /120-63RG SD /140-90RG SD /160-90RG ,5-63,5 SD RG ,85-69,85 SD RG ,2-76,2 SD RG ,55-82,55 SD RG ,9-88,9 SD RG ,6-101,6 SD RG Cartridges, included in delivery For drill diameter (mm) Pilot drill locking screw Adjusting screw A B C Kit D* Pilot drill* x=0 Solid carbide drill x=1 HSS drill 59 P6SS 8X8 19TLR1016 SD600-C-07 SD600-C-07 SD600-P-07 SD6020-P-07-U SD601x-10-R 60 P6SS 8X8 19TLR1016 SD600-C-07 SD600-C-07 SD600-P-07 SD6020-P-07-N SD601x-10-R 62,5 P6SS 8X8 19TLR1016 SD600-C-07 SD600-C-07 SD600-P-07 SD6020-P-07-U SD601x-10-R 63,5 P6SS 8X8 19TLR1016 SD600-C-07 SD600-C-07 SD600-P-07 SD6020-P-07-N SD601x-10-R 68,85 P6SS 8X8 19TLR1016 SD600-C-09 SD600-C-07 SD600-P-07 SD6020-P-09-U SD601x-10-R 69 P6SS 8X8 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-U SD601x-10-R 69,85 P6SS 8X8 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-N SD601x-10-R 70 P6SS 8X8 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-N SD601x-10-R 75,2 P6SS 10X10 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-U SD601x-15-R 76,2 P6SS 10X10 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-N SD601x-15-R 79 P6SS 10X10 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-U SD601x-15-R 80 P6SS 10X10 19TLR1016 SD600-C-09 SD600-C-09 SD600-P-09 SD6020-P-09-N SD601x-15-R 81,55 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-09-U SD601x-15-R 82,55 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-09-N SD601x-15-R 87,9 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-12-N SD601x-15-R * Not included in delivery 186

187 Perfomax Modular drill head SD600 SD602 - Modular drill head For cutting and machining data see page Internal through coolant. Adjustable length pilot drill. Cartridges, included in delivery For drill diameter (mm) Pilot drill locking screw Adjusting screw A B C Kit D* Pilot drill* x=0 Solid carbide drill x=1 HSS drill 88,9 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-12-N SD601x-15-R 89 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-12-U SD601x-15-R 90 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-09 SD600-P-09 SD6020-P-12-N SD601x-15-R 99 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6020-P-12-U SD601x-15-R 100 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6020-P-12-N SD601x-15-R 100,6 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6020-P-12-U SD601x-15-R 101,6 P6SS 10X10 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6020-P-12-N SD601x-15-R 119 P6SS 10X10 19TLR1016 SD600-C-15 SD600-C-15 SD600-P-15 SD6020-P-15-U SD601x-15-R 120 P6SS 10X10 19TLR1016 SD600-C-15 SD600-C-15 SD600-P-15 SD6020-P-15-N SD601x-15-R 139 P6SS 12X12 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6021-P-12-U SD601x-25-R 140 P6SS 12X12 19TLR1016 SD600-C-12 SD600-C-12 SD600-P-12 SD6021-P-12-N SD601x-25-R 159 P6SS 12X12 19TLR1016 SD600-C-15 SD600-C-12 SD600-P-12 SD6021-P-15-U SD601x-25-R 160 P6SS 12X12 19TLR1016 SD600-C-15 SD600-C-12 SD600-P-12 SD6021-P-15-N SD601x-25-R * Not included in delivery Spare Parts Cartridge* Cartridge Cartridge Locking screw Locking washer Insert locking screw Key Guide pad Guide pad Guide pad locking screw SD600-x-07 SD600-P-07-N K6S4x8 LW0408 C03007-T09P T09P-2, T15P-20 PAD-L20R25 PAD-L20R25-N C04014-T15P SD600-x-09 SD600-P-09-N K6S4x8 LW0408 C03508-T15P T15P-2D PAD-L20R25 PAD-L20R25-N C04014-T15P SD600-x-12 SD600-P-12-N K6S6x10 LW0611 C05012-T15P T15P-2D PAD-L20R25 PAD-L20R25-N C04014-T15P SD600-x-15 SD600-P-15-N K6S6x12 LW0611 C05012-T15P T15P-2D PAD-L20R25 PAD-L20R25-N C04014-T15P 187

188 Perfomax Adapters SD600 HTS - Graflex adapter HTS shank Size Part No. d 1 A D D 1 HTS 22 4 BMH HTS 27 5 BMH HTS 32 6 BMH HTS 40 6 BMH HTS 50 7 BMH ABS Compatible - Graflex adapter ABS Compatible shank Size Part No. d 1 A D D 1 ABS28 (50R2) 5 BMA ABS34 (63R2) 6 BMA ABS46 (80R2) 7 BMA

189 Perfomax Insert grades SD600 Features: 4 cutting edges per insert Strong square inserts Benefits: Economy Reliability Performance Low cost per hole Peripheral insert Geometries DP2000 DP3000 T250D DURATOMIC coating technology! Optimised grade for steel and cast iron machining For machining with very high cutting speeds A unique combination of superior edge toughness and a thick wear resistant coating Ti(C,N) + Al 2 O 3 DURATOMIC DURATOMIC coating technology! Universal grade Superior wear resistance and edge toughness Tough grade for maximum application security Ti(C,N) + Al 2 O 3 DURATOMIC Gradient substrate First choice for superalloys and difficult stainless steel Tough micrograin with TiAlN coating ensures - Extremely good hardness - Extreme resistance to chemical wear and oxidation PVD coated (Ti, Al)N + TiN) SCGX-P1 SCGX-P2 189

190 Perfomax Indexable inserts SD600 Peripherial insert, type P1* for, SD502, SD503, SD504, SD505, SD542 Tolerances: l = ±0,025 s = ±0,13 m = ±0,025 Size l s r m 06 6,35 2,38 0,4 1, ,937 3,18 0,8 1, ,525 3,97 0,8 1, ,7 4,76 0,8 2, ,875 5,56 1,2 2,795 SCGX-P1 SCGX-P1 T250D T400D T1000D DP2000 DP3000 T2000D SCGX P1 [ [ P1 [ [ 09T308-P1 [ [ P1 [ [ P1 [ [ T3000D Peripherial insert, type P2** for, SD502, SD503, SD504, SD505, SD542 Tolerances: l = ±0,025 s = ±0,13 m = ±0,025 * Chipbreaker for low feed rates and for good surface finish in all materials Size l s r m 05 5,556 2,38 0,4 0, ,35 2,38 0,4 1, ,937 3,18 0,8 1, ,525 3,97 0,8 1, ,7 4,76 0,8 2, ,875 5,56 1,2 2,795 SCGX-P2 SCGX-P2 T250D T400D T1000D DP2000 DP3000 T2000D SCGX P2 [ [ [ P2 [ [ [ P2 [ [ [ 09T308-P2 [ [ [ P2 [ [ [ P2 [ [ [ T3000D [ Stock standard Subject to change refer to current price- and stock-list ** Chipbreaker for high feed rates in steel, stainless steel and cast iron 190

191 Perfomax Cutting data SD600 SD600 Modular head drill Recommended geometry, grade and cutting speed v c (m/min) Recommended feed f in mm/rev for drill diameter SMG 1 Periphery grade DP3000 T250D v c m/min DP DP DP3000 T250D DP3000 T250D DP3000 T250D DP3000 T250D DP3000 T250D DP DP Periphery geometry Ø Ø Ø Ø Ø P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 -P1 -P2 0,06 0,08 0,10 0,10 0,12 0,14 0,11 0,13 0,15 0,10 0,12 0,14 0,07 0,09 0,11 0,07 0,10 0,12 0,06 0,08 0,10 0,06 0,08 0,10 0,12 0,15 0,17 0,11 0,13 0,15 0,06 0,08 0,10 0,12 0,14 0,16 0,13 0,15 0,17 0,12 0,14 0,16 0,07 0,09 0,11 0,07 0,10 0,12 0,06 0,08 0,10 0,06 0,08 0,10 0,14 0,17 0,18 0,13 0,15 0,17 0,07 0,09 0,11 0,13 0,15 0,17 0,14 0,16 0,18 0,13 0,15 0,17 0,08 0,10 0,12 0,08 0,11 0,13 0,07 0,09 0,11 0,07 0,09 0,11 0,15 0,18 0,20 0,14 0,16 0,18 0,07 0,10 0,12 0,14 0,16 0,18 0,15 0,17 0,19 0,14 0,16 0,18 0,08 0,11 0,13 0,08 0,12 0,14 0,07 0,10 0,12 0,07 0,10 0,12 0,16 0,19 0,21 0,15 0,17 0,19 0,07 0,11 0,13 0,14 0,17 0,19 0,15 0,18 0,20 0,14 0,17 0,19 0,08 0,12 0,14 0,08 0,13 0,15 0,07 0,11 0,13 0,07 0,11 0,13 0,16 0,20 0,22 0,15 0,18 0,20 The recommended first choice for general applications are marked bold. Tool life: Insert should not be used with flank wear exceeding 0,2-0,4 mm measured at the largest point. Cutting speed recommendations above are based upon peripheral insert tool life of 7 m drilled hole (20-30 min). 191

192 Perfomax Machining data SD600 Power consumption, coolant volume requirement and force graphs The values in the graphs vary with e.g., cutting data, material, with a machine efficiency of 80%. The graphs below are valid for Seco material group No. 4 and cutting speed 200 m/min. Feed force f = 0,18 mm/rev f = 0,12 mm/rev f = 0,08 mm/rev Drill diameter (mm) Net power consumption f = 0,18 mm/rev f = 0,12 mm/rev f = 0,08 mm/rev Drill diameter (mm) Drilling torque f = 0,18 mm/rev f = 0,12 mm/rev f = 0,08 mm/rev Drill diameter (mm) 192

193 Perfomax Machining data SD600 Coolant volume requirement (litres/min) Drill diameter (mm) Methods Not recommended Recommended

194 Perfomax Regrinding SD600 Regrinding instructions for SD Point angle 2. Corner chamfer Edge preparation 0,1 mm. Drill point conical relief Minimum Diameter A B Q (length) 10 1,5 0,5 0, ,5 0,6 0, ,5 1,4 1,6 57 Specifications Proposed specification of diamond wheels: Conical clearance: Wheel shape12a2 Grit size D54 (picture 1). Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46 (picture 3). Corner chamfer: Wheel shape 1A1 or 12A2 Edge treatment: grinding K-land or brushing (picture 2). Important: The cutting edges must be uniform and have the same size of edge preparation. The edge preparation must be applied on the whole length of the cutting edges. 194

195 Nanofix Features details Quick-fit clamping Quick and easy tool change. Accurate repositioning in run-out and length. 2 Quick-fit sizes to cover the complete diameter range Quick-fit 10 mm for 6,051-12,050 mm. Quick-fit 6 mm for 2,97-6,050 mm. Same tool for through or blind hole application Turn coolant style adjusting screw by 1/4 of a revolution to change coolant outlet from through to blind and vice-versa. through blind 195

196 Nanofix Code key Code key - reamers Reamer type Hole diameter and tolerance Lead geometry Grade Code key - Intermediate diameter reamers Reamer type Hole diameter and tolerance Lead geometry Grade Code key - Shanks Shank type Working length Cyl. shank diameter Neutral Cyl. shank DIN

197 Nanofix Set up Run-out Rotating tool Max. run-out recommended: 5 μm. Hydraulic chuck, or D-type precision collet is recommended. Note: due to coolant outlet adjustment sealing o-ring, the use of a Shrinkfit holder is not recommended. Static tool Use a Seco floating holder, see page in MN 2012, Holemaking. Floating holders allow reamer self-centering in pre-bore. Coolant requirements To reach maximum tool life and hole quality, the following coolant requirements should be observed. Coolant through the tool is recommended. External coolant supply can be used with cutting condition reduced by 75%. Soluble oil with 40% minimum mineral oil. Neat oil recommended for stainless steel. Concentration minimum 68%. Filtration 3050 μm. Volume min 0,5 l/min/mm in tool diameter (Ex: Reamer 10, min volume is 5 l/min). Diameter measurement Gauge clock micrometer prior to measurement. Important! Nanofix reamers have differential pitch on teeth. When measuring the diameter, make sure that you have 2 teeth 180 opposite. Use clock micrometer and measuring blocks for gauging. 197

198 Nanofix Lead geometries and grades Applications EB45 Chip control +++ Surface Finish + (R a 0,8-1,2) Versatile EB845 Chip control ++ Surface finish+++ (R a 0,2-0,8) EB25 Feed performance +++ Surface finish ++ (R a 0,4-0,8) Chip control + Grades H15 Uncoated A tough micrograin grade for all materials. Suitable for fine-reaming operations thanks to very good edge sharpness. RX2000 Coated High performance modern coated grade suitable for all materials except SMG were the grade H15 is the first recommendation. 198

199 Nanofix Reamer Reamer for blind and through holes 2,97-6,01 Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 2,97 2,97 H7 2,970/2, / ,8-2,9 NF H7-EB NFQF06 [ ] ] [ ] 2,98 2,98 H7 2,980/2, / ,8-2,9 NF H7-EB NFQF06 [ ] ] [ ] 2,99 2,99 H7/3 K7 2,990/3, / ,8-2,9 NF H7-EB NFQF06 [ ] ] [ ] 3,00 3 H7 3,000/3, / ,8-2,9 NF06-3 H7-EB NFQF06 [ ] ] [ ] 3,01 3,01 H7 3,010/3, / ,8-2,9 NF H7-EB NFQF06 [ ] ] [ ] 3,02 3,02 H7/3 D7 3,020/3, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 3,03 3,03 H7 3,030/3, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 3,04 3,04 H7/3D10 3,040/3, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 3,05 3,05 H7 3,050/3, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 3,167 3,167 H7 3,167/3, / NF H7-EB NFQF06 [ ] ] [ ] 3,175 3,175 H7 3,187/3, / NF H7-EB NFQF06... [ ] ] [ ] 3,49 3,49 H7 3,490/3, / ,3-3,4 NF H7-EB NFQF06 [ ] ] [ ] 3,50 3,5 H7 3,500/3, / ,3-3,4 NF H7-EB NFQF06 [ ] ] [ ] 3,51 3,51 H7 3,510/3, / ,3-3,4 NF H7-EB NFQF06 [ ] ] [ ] 3,52 3,52 H7 3,520/3, / ,3-3,4 NF H7-EB NFQF06 [ ] ] [ ] 3,97 3,97 H7 3,970/3, / ,8-3,9 NF H7-EB NFQF06 [ ] ] [ ] 3,98 3,98 H7/4 P7 3,980/3, / ,8-3,9 NF H7-EB NFQF06 [ ] ] [ ] 3,99 3,99 H7/4 K8 3,990/4, / ,8-3,9 NF H7-EB NFQF06 [ ] ] [ ] 4,00 4 H7 4,000/4, / ,8-3,9 NF06-4 H7-EB NFQF06 [ ] ] [ ] 4,01 4,01 H7/4 F7 4,010/4, / ,8-3,9 NF H7-EB NFQF06 [ ] ] [ ] 4,02 4,02 H7/4 E7 4,020/4, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 4,03 4,03 H7/4 D7 4,030/4, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 4,04 4,04 H7 4,040/4, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 4,05 4,05 H7 4,050/4, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 4,50 4,5 H7 4,500/4, / ,3-4,4 NF H7-EB NFQF06 [ ] ] [ ] 4,75 4,75 H7 4,762/4, / ,5 NF H7-EB NFQF06... [ ] ] [ ] 4,762 4,762 H7 4,774/4, / ,5 NF H7-EB NFQF06... [ ] ] [ ] 4,97 4,97 H7 4,970/4, / ,8-4,9 NF H7-EB NFQF06 [ ] ] [ ] 4,98 4,98 H7/5 P7 4,980/4, / ,8-4,9 NF H7-EB NFQF06 [ ] ] [ ] 4,99 4,99 H7/5 K8 4,990/5, / ,8-4,9 NF H7-EB NFQF06 [ ] ] [ ] 5,00 5 H7 5,000/5, / ,8-4,9 NF06-5 H7-EB NFQF06 [ ] ] [ ] 5,01 5,01 H7/5 F7 5,010/5, / ,8-4,9 NF H7-EB NFQF06 [ ] ] [ ] 5,02 5,02 H7/5 E7 5,020/5, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 5,03 5,03 H7/5 D7 5,030/5, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 5,04 5,04 H7 5,040/5, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 5,05 5,05 H7 5,050/5, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 5,50 5,5 H7 5,500/5, / ,3-5,4 NF H7-EB NFQF06 [ ] ] [ ] 5,97 5,97 H7 5,970/5, / ,8-5,9 NF H7-EB NFQF06 [ ] ] [ ] 5,98 5,98 H7/6 P7 5,980/5, / ,8-5,9 NF H7-EB NFQF06 [ ] ] [ ] 5,99 5,99 H7/6 K8 5,990/6, / ,8-5,9 NF H7-EB NFQF06 [ ] ] [ ] 6,00 6 H7 6,000/6, / ,8-5,9 NF06-6 H7-EB NFQF06 [ ] ] [ ] 6,01 6,01 H7/6 F7 6,010/6, / ,8-5,9 NF H7-EB NFQF06 [ ] ] [ ] [ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. 199

200 Nanofix Reamer Reamer for blind and through holes 6,02-9,97 Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 6,02 6,02 H7/6 E7 6,020/6, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 6,03 6,03 H7/6 D7 6,030/6, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 6,04 6,04 H7 6,040/6, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 6,05 6,05 H7 6,050/6, / ,9 NF H7-EB NFQF06 [ ] ] [ ] 6,334 6,334 H7 6,334/6, / ,1-6,2 NF H7-EB NFQF10... [ ] ] [ ] 6,35 6,35 H7 6,35/6, / ,2 NF H7-EB NFQF10... [ ] ] [ ] 6,375 6,375 H7 6,375/6, / ,2 NF H7-EB NFQF10... [ ] ] [ ] 6,50 6,5 H7 6,500/6, / ,3-6,35-6,4 NF H7-EB NFQF10 [ ] ] [ ] 6,97 6,97 H7 6,970/6, / ,8-6,9 NF H7-EB NFQF10 [ ] ] [ ] 6,98 6,98 H7 6,980/6, / ,8-6,9 NF H7-EB NFQF10 [ ] ] [ ] 6,99 6,99 H7/7 K7 6,990/7, / ,8-6,9 NF H7-EB NFQF10 [ ] ] [ ] 7,00 7 H7 7,000/7, / ,8-6,9 NF10-7 H7-EB NFQF10 [ ] ] [ ] 7,01 7,01 H7 7,010/7, / ,8-6,9 NF H7-EB NFQF10 [ ] ] [ ] 7,02 7,02 H7 7,020/7, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 7,03 7,03 H7/7 E8 7,030/7, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 7,04 7,04 H7/7 D7 7,040/7, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 7,05 7,05 H7 7,050/7, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 7,50 7,5 H7 7,500/7, / ,3-7,4 NF H7-EB NFQF10 [ ] ] [ ] 7,937 7,937 H7 7,937/7, / ,8 NF H7-EB NFQF10... [ ] ] [ ] 7,97 7,97 H7 7,970/7, / ,8-7,9 NF H7-EB NFQF10 [ ] ] [ ] 7,98 7,98 H7 7,980/7, / ,8-7,9 NF H7-EB NFQF10 [ ] ] [ ] 7,99 7,99 H7/8 K7 7,990/8, / ,8-7,9 NF H7-EB NFQF10 [ ] ] [ ] 8,00 8 H7 8,000/8, / ,8-7,9 NF10-8 H7-EB NFQF10 [ ] ] [ ] 8,01 8,01 H7 8,010/8, / ,8-7,9 NF H7-EB NFQF10 [ ] ] [ ] 8,02 8,02 H7 8,020/8, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 8,03 8,03 H7/8 E8 8,030/8, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 8,04 8,04 H7/8 D7 8,040/8, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 8,05 8,05 H7 8,050/8, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 8,50 8,5 H7 8,500/8, / ,3-8,338-8,4 NF H7-EB NFQF10 [ ] ] [ ] 8,97 8,97 H7 8,970/8, / ,8-8,9 NF H7-EB NFQF10 [ ] ] [ ] 8,98 8,98 H7 8,980/8, / ,8-8,9 NF H7-EB NFQF10 [ ] ] [ ] 8,99 8,99 H7/9 K7 8,990/9, / ,8-8,9 NF H7-EB NFQF10 [ ] ] [ ] 9,00 9 H7 9,000/9, / ,8-8,9 NF10-9 H7-EB NFQF10 [ ] ] [ ] 9,01 9,01 H7 9,010/9, / ,8-8,9 NF H7-EB NFQF10 [ ] ] [ ] 9,02 9,02 H7 9,020/9, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 9,03 9,03 H7/9 E8 9,030/9, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 9,04 9,04 H7/9 D7 9,040/9, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 9,05 9,05 H7 9,050/9, / NF H7-EB NFQF10 [ ] ] [ ] 9,50 9,5 H7 9,500/9, / ,3-9,4 NF H7-EB NFQF10 [ ] ] [ ] 9,512 9,512 H7 9,512/9, / ,3-9,4 NF H7-EB NFQF10... [ ] ] [ ] 9,525 9,525 H7 9,525/9, / ,8-9,9 NF H7-EB NFQF10... [ ] ] [ ] 9,97 9,97 H7 9,970/9, / ,8-9,9 NF H7-EB NFQF10 [ ] ] [ ] [ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. 200

201 Nanofix Reamer Reamer for blind and through holes 9,98-12,05 Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 9,98 9,98 H7 9,980/9, / ,8-9,9 NF H7-EB NFQF10 [ ] ] [ ] 9,99 9,99 H7/10 K7 9,990/10, / ,8-9,9 NF H7-EB NFQF10 [ ] ] [ ] 10,00 10 H7 10,000/10, / ,8-9,9 NF10-10 H7-EB NFQF10 [ ] ] [ ] 10,01 10,01 H7 10,010/10, / ,8-9,9 NF H7-EB NFQF10 [ ] ] [ ] 10,02 10,02 H7 10,020/10, / ,8-9,9 NF H7-EB NFQF10 [ ] ] [ ] 10,03 10,03 H7/10 E8 10,030/10, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 10,04 10,04 H7/10 D7 10,040/10, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 10,05 10,05 H7 10,050/10, / ,9 NF H7-EB NFQF10 [ ] ] [ ] 10,50 10,5 H7 10,500/10, / ,319-10,4 NF H7-EB NFQF10 [ ] ] [ ] 10,97 10,97 H7 10,970/10, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 10,98 10,98 H7 10,980/10, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 10,99 10,99 H7 10,990/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,00 11 H7 11,000/11, / ,8 NF10-11 H7-EB NFQF10 [ ] ] [ ] 11,01 11,01 H7 11,010/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,02 11,02 H7/11 F8 11,020/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,03 11,03 H7 11,030/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,04 11,04 H7/11 E7 11,040/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,05 11,05 H7/11 D7 11,050/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,112 11,112 H7 11,112/11, / ,9-11 NF H7-EB NFQF10... [ ] ] [ ] 11,50 11,5 H7 11,500/11, / ,3 NF H7-EB NFQF10 [ ] ] [ ] 11,97 11,97 H7 11,970/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,98 11,98 H7 11,980/11, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 11,99 11,99 H7 11,990/12, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 12,00 12 H7 12,000/12, / ,8 NF10-12 H7-EB NFQF10 [ ] ] [ ] 12,01 12,01 H7 12,010/12, / ,8 NF H7-EB NFQF10 [ ] ] [ ] 12,02 12,02 H7/12 F8 12,020/12, / ,8-11,906 NF H7-EB NFQF10 [ ] ] [ ] 12,03 12,03 H7 12,030/12, / ,8-11,906 NF H7-EB NFQF10 [ ] ] [ ] 12,04 12,04 H7/12 E7 12,040/12, / ,8-11,906 NF H7-EB NFQF10 [ ] ] [ ] 12,05 12,05 H7/12 D7 12,050/12, / ,8-11,906 NF H7-EB NFQF10 [ ] ] [ ] [ Stock standard, ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. 201

202 Nanofix Reamer Intermediate diameter Geometries Grades D c Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 2,970-3,050 NF06-XX-XXX-XXXX NFQF06... ] ] ] ] ] 3,051-5,050 NF06-XX-XXX-XXXX NFQF06... ] ] ] ] ] 5,051-6,050 NF06-XX-XXX-XXXX NFQF06... ] ] ] ] ] 6,051-8,050 NF10-XX-XXX-XXXX NFQF10... ] ] ] ] ] 8,051-10,050 NF10-XX-XXX-XXXX NFQF10... ] ] ] ] ] 10,051-12,050 NF10-XX-XXX-XXXX NFQF10... ] ] ] ] ] ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. Ordering example: NF10-10,187/10,213-EB845, RX

203 Nanofix Reamer Reamer for blind and through holes 2,97-6,01 - short version Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 2,97 2,97 H7 2,970/2, / ,8-2,9 NS H7-EB NFQF06 ] ] ] ] ] 2,98 2,98 H7 2,980/2, / ,8-2,9 NS H7-EB NFQF06 ] ] ] ] ] 2,99 2,99 H7/3 K7 2,990/3, / ,8-2,9 NS H7-EB NFQF06 ] ] ] ] ] 3,00 3 H7 3,000/3, / ,8-2,9 NS06-3 H7-EB NFQF06 ] ] ] ] ] 3,01 3,01 H7 3,010/3, / ,8-2,9 NS H7-EB NFQF06 ] ] ] ] ] 3,02 3,02 H7/3 D7 3,020/3, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 3,03 3,03 H7 3,030/3, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 3,04 3,04 H7/3D10 3,040/3, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 3,05 3,05 H7 3,050/3, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 3,167 3,167 H7 3,179/3, / NS H7-EB NFQF06 ] ] ] ] ] 3,175 3,175 H7 3,175/3, / NS H7-EB NFQF06 ] ] ] ] ] 3,49 3,49 H7 3,490/3, / ,3-3,4 NS H7-EB NFQF06 ] ] ] ] ] 3,50 3,5 H7 3,500/3, / ,3-3,4 NS H7-EB NFQF06 ] ] ] ] ] 3,51 3,51 H7 3,510/3, / ,3-3,4 NS H7-EB NFQF06 ] ] ] ] ] 3,52 3,52 H7 3,520/3, / ,3-3,4 NS H7-EB NFQF06 ] ] ] ] ] 3,97 3,97 H7 3,970/3, / ,8-3,9 NS H7-EB NFQF06 ] ] ] ] ] 3,98 3,98 H7/4 P7 3,980/3, / ,8-3,9 NS H7-EB NFQF06 ] ] ] ] ] 3,99 3,99 H7/4 K8 3,990/4, / ,8-3,9 NS H7-EB NFQF06 ] ] ] ] ] 4,00 4 H7 4,000/4, / ,8-3,9 NS06-4 H7-EB NFQF06 ] ] ] ] ] 4,01 4,01 H7/4 F7 4,010/4, / ,8-3,9 NS H7-EB NFQF06 ] ] ] ] ] 4,02 4,02 H7/4 E7 4,020/4, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 4,03 4,03 H7/4 D7 4,030/4, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 4,04 4,04 H7 4,040/4, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 4,05 4,05 H7 4,050/4, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 4,50 4,5 H7 4,500/4, / ,3-4,4 NS H7-EB NFQF06 ] ] ] ] ] 4,75 4,75 H7 4,750/4, / ,5 NS H7-EB NFQF06 ] ] ] ] ] 4,762 4,762 H7 4,762/4, / ,5 NS H7-EB NFQF06 ] ] ] ] ] 4,97 4,97 H7 4,970/4, / ,8-4,9 NS H7-EB NFQF06 ] ] ] ] ] 4,98 4,98 H7/5 P7 4,980/4, / ,8-4,9 NS H7-EB NFQF06 ] ] ] ] ] 4,99 4,99 H7/5 K8 4,990/5, / ,8-4,9 NS H7-EB NFQF06 ] ] ] ] ] 5,00 5 H7 5,000/5, / ,8-4,9 NS06-5 H7-EB NFQF06 ] ] ] ] ] 5,01 5,01 H7/5 F7 5,010/5, / ,8-4,9 NS H7-EB NFQF06 ] ] ] ] ] 5,02 5,02 H7/5 E7 5,020/5, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 5,03 5,03 H7/5 D7 5,030/5, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 5,04 5,04 H7 5,040/5, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 5,05 5,05 H7 5,050/5, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 5,50 5,5 H7 5,500/5, / ,3-5,4 NS H7-EB NFQF06 ] ] ] ] ] 5,97 5,97 H7 5,970/5, / ,8-5,9 NS H7-EB NFQF06 ] ] ] ] ] 5,98 5,98 H7/6 P7 5,980/5, / ,8-5,9 NS H7-EB NFQF06 ] ] ] ] ] 5,99 5,99 H7/6 K8 5,990/6, / ,8-5,9 NS H7-EB NFQF06 ] ] ] ] ] 6,00 6 H7 6,000/6, / ,8-5,9 NS06-6 H7-EB NFQF06 ] ] ] ] ] 6,01 6,01 H7/6 F7 6,010/6, / ,8-5,9 NS06-6,01 H7-EB NFQF06 ] ] ] ] ] ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. Ordering example: NS10-10,187/10,213-EB845, RX

204 Nanofix Reamer Reamer for blind and through holes 6,02-9,97 - short version Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 6,02 6,02 H7/6 E7 6,020/6, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 6,03 6,03 H7/6 D7 6,030/6, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 6,04 6,04 H7 6,040/6, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 6,05 6,05 H7 6,050/6, / ,9 NS H7-EB NFQF06 ] ] ] ] ] 6,334 6,334 H7 6,334/6, / ,1-6,2 NS H7-EB NFQF10 ] ] ] ] ] 6,35 6,35 H7 6,35/6, / ,2 NS H7-EB NFQF10 ] ] ] ] ] 6,375 6,375 H7 6,375/6, / ,2 NS H7-EB NFQF10 ] ] ] ] ] 6,50 6,5 H7 6,500/6, / ,3-6,35-6,4 NS H7-EB NFQF10 ] ] ] ] ] 6,97 6,97 H7 6,970/6, / ,8-6,9 NS H7-EB NFQF10 ] ] ] ] ] 6,98 6,98 H7 6,980/6, / ,8-6,9 NS H7-EB NFQF10 ] ] ] ] ] 6,99 6,99 H7/7 K7 6,990/7, / ,8-6,9 NS H7-EB NFQF10 ] ] ] ] ] 7,00 7 H7 7,000/7, / ,8-6,9 NS10-7 H7-EB NFQF10 ] ] ] ] ] 7,01 7,01 H7 7,010/7, / ,8-6,9 NS H7-EB NFQF10 ] ] ] ] ] 7,02 7,02 H7 7,020/7, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 7,03 7,03 H7/7 E8 7,030/7, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 7,04 7,04 H7/7 D7 7,040/7, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 7,05 7,05 H7 7,050/7, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 7,50 7,5 H7 7,500/7, / ,3-7,4 NS H7-EB NFQF10 ] ] ] ] ] 7,937 7,937 H7 7,937/7, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 7,97 7,97 H7 7,970/7, / ,8-7,9 NS H7-EB NFQF10 ] ] ] ] ] 7,98 7,98 H7 7,980/7, / ,8-7,9 NS H7-EB NFQF10 ] ] ] ] ] 7,99 7,99 H7/8 K7 7,990/8, / ,8-7,9 NS H7-EB NFQF10 ] ] ] ] ] 8,00 8 H7 8,000/8, / ,8-7,9 NS10-8 H7-EB NFQF10 ] ] ] ] ] 8,01 8,01 H7 8,010/8, / ,8-7,9 NS H7-EB NFQF10 ] ] ] ] ] 8,02 8,02 H7 8,020/8, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 8,03 8,03 H7/8 E8 8,030/8, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 8,04 8,04 H7/8 D7 8,040/8, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 8,05 8,05 H7 8,050/8, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 8,50 8,5 H7 8,500/8, / ,3-8,338-8,4 NS H7-EB NFQF10 ] ] ] ] ] 8,97 8,97 H7 8,970/8, / ,8-8,9 NS H7-EB NFQF10 ] ] ] ] ] 8,98 8,98 H7 8,980/8, / ,8-8,9 NS H7-EB NFQF10 ] ] ] ] ] 8,99 8,99 H7/9 K7 8,990/9, / ,8-8,9 NS H7-EB NFQF10 ] ] ] ] ] 9,00 9 H7 9,000/9, / ,8-8,9 NS10-9 H7-EB NFQF10 ] ] ] ] ] 9,01 9,01 H7 9,010/9, / ,8-8,9 NS H7-EB NFQF10 ] ] ] ] ] 9,02 9,02 H7 9,020/9, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 9,03 9,03 H7/9 E8 9,030/9, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 9,04 9,04 H7/9 D7 9,040/9, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 9,05 9,05 H7 9,050/9, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 9,50 9,5 H7 9,500/9, / ,3-9,4 NS H7-EB NFQF10 ] ] ] ] ] 9,512 9,512 H7 9,512/9, / ,3-9,4 NS H7-EB NFQF10 ] ] ] ] ] 9,525 9,525 H7 9,525/9, / ,3-9,4 NS H7-EB NFQF10 ] ] ] ] ] 9,97 9,97 H7 9,970/9, / ,8-9,9 NS H7-EB NFQF10 ] ] ] ] ] ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. Ordering example: NS10-10,187/10,213-EB845, RX

205 Nanofix Reamer Reamer for blind and through holes 9,98-12,05 - short version Geometries Grades D c Hole dia ISO (mm) Hole dia min/max (mm) Hole dia min/ Seco drill size (mm) Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 9,98 9,98 H7 9,980/9, / ,8-9,9 NS H7-EB NFQF10 ] ] ] ] ] 9,99 9,99 H7/10 K7 9,990/10, / ,8-9,9 NS H7-EB NFQF10 ] ] ] ] ] 10,00 10 H7 10,000/10, / ,8-9,9 NS10-10 H7-EB NFQF10 ] ] ] ] ] 10,01 10,01 H7 10,010/10, / ,8-9,9 NS H7-EB NFQF10 ] ] ] ] ] 10,02 10,02 H7 10,020/10, / ,8-9,9 NS H7-EB NFQF10 ] ] ] ] ] 10,03 10,03 H7/10 E8 10,030/10, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 10,04 10,04 H7/10 D7 10,040/10, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 10,05 10,05 H7 10,050/10, / ,9 NS H7-EB NFQF10 ] ] ] ] ] 10,50 10,5 H7 10,500/10, / ,319-10,4 NS H7-EB NFQF10 ] ] ] ] ] 10,97 10,97 H7 10,970/10, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 10,98 10,98 H7 10,980/10, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 10,99 10,99 H7 10,990/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,00 11 H7 11,000/11, / ,8 NS10-11 H7-EB NFQF10 ] ] ] ] ] 11,01 11,01 H7 11,010/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,02 11,02 H7/11 F8 11,020/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,03 11,03 H7 11,030/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,04 11,04 H7/11 E7 11,040/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,05 11,05 H7/11 D7 11,050/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,112 11,112 H7 11,112/11, / ,9-11 NS H7-EB NFQF10 ] ] ] ] ] 11,50 11,5 H7 11,500/11, / ,3 NS H7-EB NFQF10 ] ] ] ] ] 11,97 11,97 H7 11,970/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,98 11,98 H7 11,980/11, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 11,99 11,99 H7 11,990/12, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 12,00 12 H7 12,000/12, / ,8 NS10-12 H7-EB NFQF10 ] ] ] ] ] 12,01 12,01 H7 12,010/12, / ,8 NS H7-EB NFQF10 ] ] ] ] ] 12,02 12,02 H7/12 F8 12,020/12, / ,8-11,906 NS H7-EB NFQF10 ] ] ] ] ] 12,03 12,03 H7 12,030/12, / ,8-11,906 NS H7-EB NFQF10 ] ] ] ] ] 12,04 12,04 H7/12 E7 12,040/12, / ,8-11,906 NS H7-EB NFQF10 ] ] ] ] ] 12,05 12,05 H7/12 D7 12,050/12, / ,8-11,906 NS H7-EB NFQF10 ] ] ] ] ] ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. Ordering example: NS10-10,187/10,213-EB845, RX

206 Nanofix Reamer Intermediate diameter Geometries Grades D c Part No. l 3s dm m l 2 Body size EB45 EB845 EB25 RX2000 H15 2,970-3,050 NS06_XX-XXX-XXXX NFQF06... ] ] ] ] ] 3,051-5,050 NS06_XX-XXX-XXXX NFQF06... ] ] ] ] ] 5,051-6,050 NS06_XX-XXX-XXXX NFQF06... ] ] ] ] ] 6,051-8,050 NS10_XX-XXX-XXXX NFQF10... ] ] ] ] ] 8,051-10,050 NS10_XX-XXX-XXXX NFQF10... ] ] ] ] ] 10,051-12,050 NS10_XX-XXX-XXXX NFQF10... ] ] ] ] ] ] = Non stock standard. Subject to change refer to current price- and stock-list Note: When ordering Nanofix reamers for intermediate diameters, please state diameter and tolerance of hole to be reamed. Ordering example: NS10-10,187/10,213-EB845, RX

207 Nanofix Tool holder Nanofix tool holder Part No. D c dm m d 1 l 4 l 2by NFQF N1 2,970-6, NFQF N1 2,970-6, NFQF N1 2,970-6, NFQF N1 6,050-12, NFQF N1 6,050-12, NFQF N1 6,050-12, D c l 2 2,970-3, ,5 3,051-6, ,5 6,051-8, ,5 8,051-10, ,5 10,051,-12, ,5 Spare Parts Spare Clamping Kit Key 2,97-6,050 NF06-CLKI CLC06KEY 6,051-12,050 NF10-CLKI CLC10KEY Spare clamping kit for Nanofix holders includes: - 1 clamping nut - 1 axial stop spring ring - 3 clamping balls (dia 3,5 mm for size NF06 & dia 5 mm for size NF10) - 1 fool-proof ball (dia 3 mm for size NF06 & dia 4 mm for size NF10) - 1 o-ring Note: fool-proof ball not shown on above view. 207

208 Nanofix Custom Design No waiting for quotation - Short delivery time Custom Design is also available for Nanofix reamers and tool holders. You can now quote for your own intermediate reamer and tailor made Nanofix tool holder using the Seco Custom Design software. Easy to use concept: Just indicate component min/max or use ISO tolerance system available in the software. Nanofix head designation is created automatically. Custom Design gives you a number of advantages: No waiting for quotation: Price and delivery time is available instantly. Directly visualize your needs. No risk for misunderstandings. Short delivery time. 208

209 Nanofix Cutting data Nanofix v c f SMG H15 RX2000 z n =4 z n =6 1 EB ,20-0,30-0,60 0,25-0,50-0,90 EB ,50-0,80-1,20 0,80-1,20-1,80 2 EB ,20-0,30-0,60 0,25-0,50-0,90 EB ,50-0,80-1,20 0,80-1,20-1,80 EB ,20-0,30-0,60 0,25-0,50-0,90 3 EB ,20-0,30-0,60 0,25-0,50-0,90 EB ,50-0,80-1,20 0,80-1,20-1,80 EB ,15-0,20-0,40 0,20-0,30-0,60 4 EB ,15-0,20-0,40 0,20-0,30-0,60 EB ,40-0,60-0,90 0,60-0,90-1,35 EB ,15-0,20-0,40 0,20-0,30-0,60 5 EB ,20-0,30-0,60 0,20-0,30-0,60 EB ,40-0,60-0,90 0,60-0,90-1,35 6 EB ,15-0,20-0,40 0,20-0,30-0,60 EB ,15-0,20-0,40 0,20-0,30-0,60 7 EB ,10-0,20-0,30 0,15-0,30-0,40 8 EB ,15-0,20-0,40 0,20-0,30-0,60 EB ,40-0,60-0,90 0,60-0,90-1,35 9 EB ,15-0,20-0,40 0,20-0,30-0,60 10 EB ,15-0,20-0,40 0,20-0,30-0,60 11 EB ,15-0,20-0,40 0,20-0,30-0,60 EB ,15-0,30-0,45 0,25-0,50-0,65 12 EB ,15-0,30-0,45 0,25-0,50-0,65 EB ,50-0,80-1,80 0,80-1,20-2,20 EB ,15-0,30-0,45 0,25-0,50-0,65 13 EB ,15-0,30-0,45 0,25-0,50-0,65 EB ,50-0,80-1,80 0,80-1,20-2,20 EB ,15-0,30-0,45 0,25-0,50-0,65 14 EB ,15-0,30-0,45 0,25-0,50-0,65 EB ,50-0,80-1,80 0,80-1,20-2,20 EB ,15-0,30-0,45 0,25-0,50-0,65 15 EB ,15-0,30-0,45 0,25-0,50-0,65 EB ,50-0,80-1,20 0,80-1,20-1,80 16 EB ,25-0,50-0,65 0,50-0,65-1,00 EB ,50-0,80-1,80 0,80-1,20-2,20 17 EB ,25-0,50-0,65 0,50-0,65-1,00 EB ,50-0,80-1,80 0,80-1,20-2,20 18 EB ,15-0,20-0,30 0,25-0,50-0,65 EB ,25-0,50-1,00 0,50-0,80-1,80 19 EB ,08-0,10-0,20 0,10-0,20-0,30 20 EB ,10-0,20-0,30 0,15-0,30-0,40 21 EB ,10-0,20-0,30 0,15-0,30-0,40 22 EB ,10-0,20-0,30 0,15-0,30-0,40 EB ,10-0,20-0,30 0,15-0,30-0,40 The recommended start values for general applications are marked bold. - With new reaming applications, we recommend using lower cutting data range values for initial runs. Cutting data to be increased gradually for optimization. SMG - Seco material group Geometry v c - Cutting speed (m/min) f - Feed in mm/rev for reamer diameter Machining allowance on diameter for reamer size (mm) Ø 2,97-6,050 Ø ,050 Ø2,97-6,050 Ø6,051-12,050 0,10-0, ,30 0,10-0,20 0,10-0,25 0,10-0,15 0,10-0,20 0,10-0,20 0,10-0,30 0,10-0,15 0,10-0,20 209

210 Nanofix Regrinding instructions Nanofix β 1 β 2 β 3 t 2,97-12, ,15 mm Specification: Diamond grinding wheel Grain size: D6 for 1st clearance angle ( β 1 - β 3 ) D64 for 2nd clearance angle ( β 2 ) Important Regrinding reduces reamer diameter Recoating may produce oversized diameter Max run-out on lead chamfers 10 μm 210

211 Holders for reamers Overview Rotating applications X fix Graflex Seco Capto Nanofix Shrinkfit Adjustable adapter Bifix SR80-SR81 Precifix Hydraulic chuck* Adjustable adapter Steel body Shrinkfit* Precimaster Collet chuck D type precision* Carbide body Hydraulic chuck* *See catalogue Seco EPB TOOLING SYSTEMS Best performance achieved with rigid mounting (Hydraulic chuck, D type or Shrinkfit). Floating holder high speed series 211

212 Adjustable holders Flange dimension d 1 d 2 +/- 0,1 d 3 F8 l 1 g 1 g M6 M8x M6 M8x M8 M10x M8 M10x M10 M10x1 212

213 Adjustable holders Back end HSK-A Note: Coolant tube and screws included in delivery Taper Part No. D A L L 1 D 1 HSK-A-40 SAH ,8 HSK-A-50 HSK-A-63 HSK-A-80 HSK-A-100 SAH ,95 SAH ,0 SAH ,2 SAH ,2 SAH ,3 SAH ,4 SAH ,95 SAH ,4 SAH ,5 SAH ,6 SAH ,2 SAH ,5 SAH ,8 SAH ,9 SAH ,5 213

214 Adjustable holders Back end DIN Note: Screws included in delivery Taper Part No. D A L D 1 DIN40 ADB DIN50 ADB SAH ,4 50 1,1 SAH ,4 50 1,2 SAH ,4 50 1,5 SAH ,4 50 2,3 SAH ,8 63 3,1 SAH ,8 63 3,3 SAH ,8 63 3,6 SAH ,8 63 4,3 214

215 Adjustable holders Back end CAT Note: Screws included in delivery Taper Part No. D A L D c2 CAT40 CAT50 SAH ,4 44,45 1,1 SAH ,4 44,45 1,2 SAH ,4 44,45 1,5 SAH ,4 44,45 2,3 SAH ,8 69,85 3,1 SAH ,8 69,85 3,3 SAH ,8 69,85 3,6 SAH ,8 69,85 4,3 215

216 Adjustable holders Back end BT Note: Screws included in delivery Taper Part No. D A L D 3 BT40 ADB BT50 ADB SAH ,4 50 1,4 SAH ,4 50 1,5 SAH ,4 50 1,9 SAH ,4 50 2,7 SAH ,8 63 4,2 SAH ,8 63 4,4 SAH ,8 63 4,6 SAH ,8 63 4,9 216

217 Adjustable holders Front end Shrink-fit Note: Adjusting screws included in delivery d Part No. D A l 2 l 3 D 2 D 3 6 SAH , ,5 10 SAH , ,5 12 SAH , ,52 16 SAH , ,7 20 SAH , ,0 25 SAH , ,2 32 SAH , ,5 217

218 Adjustable holders Front end hydraulic chuck Note: Adjusting screws included in delivery d Part No. D A D 2 16 SAH ,75 12 SAH ,5 32 1,1 16 SAH ,5 38 1,2 20 SAH ,5 42 1,3 25 SAH ,7 12 SAH ,9 25 SAH ,8 32 SAH ,9 218

219 Adjustable holders Front end ER collet chuck Note: Adjusting screws included in delivery d Part No. Size D A D 2 l SAH-23412ER25254 ER , SAH-23412ER32255 ER , SAH-23412ER40256 ER ,6 219

220 Adjustable holders Assembly instructions Radial adjusting screws - Clean contact surface - Make sure radial adjusting screws are not interfering with the assembly Clamping screws Angular adjusting screws Foolproof pin (optional) - Make sure angular adjusting screws are not interfering with the assembly Radial adjusting screws (4 pieces) - Proceed to assembly and gently pre-clamp clamping screws (x4) Angular adjusting screws (4 pieces) Clamping screws (4 pieces) 220

221 Adjustable holders Adjusting instructions Mount tool in the machine spindle - Set up clock 1 as shown ( clock 2 not needed at this stage) - Rotate tool manually until lowest point is reached - Proceed to radial run-out compensation as shown with arrow - Check and repeat compensation if necessary Set up clock 2 as shown - Rotate tool manually until lowest point is reached - Proceed to radial run-out compensation as shown with arrow - Check and repeat compensation if necessary - When finished with adjustment (run-out < 5 m) finalize clamping to secure assembly Note: - Adjustable adapter can be pre-set away from the machine using any tool pre-setting device available in the workshop - Final adjusting must always be made in the machine spindle - Micron clock must be used. It is acceptable to use one clock for both operations 221

222 Insert for boring CBN coated grades CBN200 CBN, Cubic boron nitride grade, for finishing of pearlitic cast iron, and sintered iron. CBN060K Solid, brazed tips (single and double sided) or sintered layer First choice for continuous to moderate interrupted cuts in hardened steel (a p < 0,5 mm). New (Ti,Si,Al)N PVD coating developed for high speed machining. New unique superalloy binder. 222

223 Insert for boring Inserts, recommended for fine boring Uncoated Coated Cermet CBN PCD 03G3 TP1500 TS2000 CP500 26G6 L-UX CP500 Part No. CCGT [ [ CCGT F1 [ CCGT F1 [ CCGT [ [ [ CCGT [ [ [ [ CCMT F1 [ [ [ [ [ CCMT F1 [ [ [ [ [ CCMW CCMW F-L1 CCMW F-L1 CCMW E-L0 [ CCMW E-L0-B [ CCGW S LF [ CCGW S LF [ [ CCGT 09T301-F1 [ CCGT 09T302 [ [ [ CCGT 09T304 [ [ [ [ CCMT 09T302-F1 [ [ [ [ CCMT 09T304-F1 [ [ [ [ [ CCMT 09T308-F1 [ [ [ [ CCMW 09T304F-L1 CCMW 09T308F-L1 CCMW 09T304E-L0 [ CCMW 09T308E-L0 [ CCMW 09T304E-L0-B [ CCMW 09T308E-L0-B [ CCMW 09T304E-L1-B [ CCMW 09T308E-L1-B [ CCGW 09T304S LF [ CCGW 09T308S LF [ TCGT [ [ [ TCGT [ [ [ TCGT F1 [ TCMT F1 [ TCMT F1 [ [ TCMT F1 [ [ TCMW E-L0 [ TCMW E-L0 [ TCMW E-L0-C [ TCMW E-L0-C [ TCMW S-L1-C [ TCMW S-L1-C [ TCGW S LF [ [ TCGW S LF [ [ TCMW F-L1 TCMW F-L1 WBGT [ [ WBGT [ [ WBGW WBGW E-L-LF [ [ WBGW E-L-LF [ [ WBGT L [ Please check availability in current price and stock-list. 51G1 TP1020 TP1030 CBN10 CBN060K CBN200 81B1 82B2 PCD20 91J3 [ [ [ [ [ [ [ [ [ [ CCGT CCGT-UX CCMT-F1/CCGT-F1 CCMW-L0 CCMW-L0-B/L1-B CCGW-LF TCGT/TCMT-UX TCMW-L0 TCMW-L0-C/L1-C TCGW-LF WBGT WBGW-LF 223

224 EPB Shrinkfit holders, reinforced type 5600 Shrinkfit holders, reinforced type 5600 The main features of the new Shrinkfit holders type 5600 are: Reinforced design: The Shrinkfit front part OD dimensions are one size wider compared to type The body part from flange to Shrinkfit front is conical reinforced. Periphery through coolant channels, with removable plugging screws: when using tools without through coolant, remove the plugging screws to direct coolant towards the cutting edges. Maximum run-out when measured at a gauge projection of 3 x d (d = bore dia.) in relation to the external taper or shank is 3 μm. The reinforced design achieves up to 30% more tool transmittable torque and higher rigidity, for increased productivity and quality performances. The coolant supply directed towards the cutting edges increases tool life. Other features, Shrinkfit holders type 5600 Shrinkfit front with 4,5 nose angle (similar to DIN type 5603 holders but one size wider) Internal thread for a stop end screw. A stop end screw is delivered with the holder (similar to DIN type 5603 holders). The stop end screw features a central hole and a concave front face for through coolant with tools with through coolant. 4 balancing threaded holes for balancing screws (similar to DIN type 5603 holders). A kit of balancing screws is available as accessories. Due to their dimensions (lack of space), some holders type 5600 don t have threads for stop screws (no stop screw delivered) or no balancing threaded holes (see information in Product pages). The coolant channels design and numbers achieve high coolant flow: 2 channels up to 20 mm, 4 channels for 25 and 32 mm. Coolant channel plugs are designed to be fitted without using additional equipment. Plug removal is easy and reliable. The reinforced front ends of type 5600 Shrinkfit holders require a specific heating program on the Easyshrink 15 and 20 Skrinkfit devices. Transmittable torque to the tool shank (Nm) and Max RPM, Shrinkfit holders type 5600 Clamp (mm) Minimum static transmittable torque (Nm) Shrinkfit clamping system Max RPM* * The maximum RPM for holders equipped with this clamping system is often restricted by the holder s back-end taper type and size. General features as for all Seco Shrinkfit holders Tool shanks Cylindrical DIN Form A/ DIN 6535 Form HA. Shank tolerance 3 to 5 mm maximum h5, tool shank must be carbide or heavy metal (e.g. Densimet). 6 to 32 mm maximum h6, tool shank can be steel, HSS, carbide or heavy metal. Using h5 for 6 to 32 mm provides a safer minimum clamping torque. Make sure the minimum shrinking depth l3 shown in the product pages for each holder is respected when fitting the tool shank into the holder. Balancing Shrinkfit holders are fine balanced as standard ; except Shrinkfit extensions, being pre-balanced. Heat resistance EPB Shrinkfit holders are made from heat resistant steel guaranteeing structure, geometry and dimensional stability after many Shrinkfit heating cycles. The maximum acceptable temperature is 400 C. 224

225 EPB Monobloc holders HSK-A Type 5600 Shrinkfit holders, reinforced type HSK-A/ ISO A r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper HSK-A63 d mm Part No. A* D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm ** r mm *** Balancing 6 E ,5 - ** ,85 6 E ,2 52, , M ,55 6 E ,2 52, , M ,9 8 E ,5 - ** ,85 8 E ,2 52, , M ,55 8 E ,2 52, , M ,9 10 E ,5 - ** 13,5 1 0,85 10 E ,2 52, , M8x1 13,5 1 1,6 10 E ,2 52, , M8x1 13,5 1 1,95 12 E , ** 13,5 1 0,85 12 E ,2 52, , M10x1 13,5 1 1,6 12 E ,2 52, , M10x1 13,5 1 1,95 16 E , , ** ,0 16 E ,2 52, , M12x ,7 16 E ,2 52, , M12x ,15 20 E , ,5 - M16x1 ** 22,5 1 1,19 20 E ,6 52, , M16x1 22,5 1 2,12 20 E , , M16x1 22,5 1 2,74 25 E ,5 52, , ** *** 1 1,41 25 E , , M16x ,34 25 E , , M16x ,04 32 E ,5 52, ** *** 1 1,25 * If A = 70 or 75: Extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257. ** Holder without thread for a stop end screw. *** Holder without threaded holes for balancing screw. Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling 225

226 EPB Monobloc holders HSK-A Type 5600 Shrinkfit holders, reinforced type HSK-A/ ISO A r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper HSK-A100 d mm Part No. A D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm r mm Balancing 6 E ,2 87, , M ,45 8 E ,2 87, , M ,45 10 E , , M8x1 13,5 1 2,35 10 E ,2 87, , M8x1 13,5 1 4,55 10 E ,2 87, , M8x1 13,5 1 5,5 12 E , , M10x1 13,5 1 2,4 12 E ,2 87, , M10x1 13,5 1 4,5 12 E ,2 87, , M10x1 13,5 1 5,5 16 E , , M12x ,55 16 E ,2 87, , M12x ,65 16 E ,2 87, , M12x ,7 20 E , M16x1 22,5 1 3,01 20 E ,13 87, , M16x1 22,5 1 5,12 20 E ,13 87, , M16x1 22,5 1 6,32 25 E ,13 87, , M16x ,93 25 E ,13 87, , M16x ,37 25 E ,13 87, , M16x ,67 32 E ,13 87, , M16x ,75 32 E ,13 87, , M16x ,2 Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling 226

227 EPB Monobloc holders DIN Type 5600 Shrinkfit holders, reinforced type DIN ADB r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper DIN40 ADB d mm Part No. A* D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm r mm ** Balancing 6 E ,2 49,5 198,4 110, , M ,7 8 E ,2 49,5 198,4 110, , M ,7 10 E ,3 133,4 45, , M8x1 13,5 1 1,05 10 E ,2 49,5 198,4 110, , M8x1 13,5 1 1,8 12 E ,3 133,4 45, , M10x1 13,5 1 1,05 12 E ,2 49,5 198,4 110, , M10x1 13,5 1 1,75 16 E ,3 133,4 45, , M12x ,1 16 E ,2 49,5 198,4 110, , M12x ,9 20 E ,5 133,4 45, , M16x1 ** 1 1,27 20 E ,5 198,4 110, , M16x1 22,5 1 2,36 25 E ,5 49,5 143,4 55, , M16x1 ** 1 1,45 25 E ,5 198,4 110, , M16x ,59 * E and E , extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257. ** Holder without threaded holes for balancing screws. Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling 227

228 EPB Monobloc holders DIN Type 5600 Shrinkfit holders, reinforced type DIN ADB r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper DIN50 ADB d mm Part No. A* D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm r mm Balancing 6 E ,2 79,5 261,7 140, , M ,85 8 E ,2 79,5 261,7 140, , M ,85 10 E ,6 181,7 60, , M8x1 13,5 1 3,0 10 E ,2 79,5 261,7 140, , M8x1 13,5 1 4,95 10 E ,2 79,5 301,7 180, , M8x1 13,5 1 5,8 12 E ,6 181,7 60, , M10x1 13,5 1 2,95 12 E ,2 79,5 301,7 180, , M10x1 13,5 1 4,95 12 E ,2 79,5 301,7 180, , M10x1 13,5 1 5,75 16 E ,6 181,7 60, , M12x ,05 16 E ,2 79,5 261,7 140, , M12x ,1 16 E ,2 79,5 301,7 180, , M12x ,0 20 E ,6 181,7 60, , M16x1 22,5 1 3,26 20 E ,2 79,5 261,7 140, , M16x1 22,5 1 5,6 20 E ,2 79,5 301,7 180, , M16x1 22,5 1 6,67 25 E ,2 191,7 70, , M16x ,67 25 E ,13 79,5 261,7 140, , M16x ,87 25 E ,13 79,5 301,7 180, , M16x ,02 32 E ,2 191,7 70, , M16x ,5 32 E ,13 79,5 261,7 140, , M16x ,7 32 E ,13 79,5 301,7 180, , M16x ,85 * E = Extra-short holder requiring dedicated cooling contact bushes type 5600 extra short, see page 257. Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling 228

229 EPB Monobloc holders BT Type 5600 Shrinkfit holders, reinforced type BT JIS B 6339-ADB r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper BT40 ADB d mm Part No. A* D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm r mm Balancing 6 E ,2 61,5 195, , M ,0 8 E ,2 61,5 195, , M ,0 10 E ,8 135, , M8x1 13,5 1 1,2 10 E ,2 61,5 195, , M8x1 13,5 1 2,05 12 E ,8 135, , M10x1 13,5 1 1,2 12 E ,2 61,5 195, , M10x1 13,5 1 2,05 16 E ,6 140, , M12x ,3 16 E ,2 61,5 195, , M12x ,15 20 E ,6 140, , M16x1 22,5 1 1,47 20 E ,13 61,5 195, , M16x1 22,5 1 2,53 25 E ,13 150, , M16x ,75 25 E ,5 195, , M16x ,76 * A = 70 or 75: Extra-short holders requiring dedicated cooling contact bushes type 5600 extra short, see page 257 Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling 229

230 EPB Monobloc holders BT Type 5600 Shrinkfit holders, reinforced type BT JIS B 6339-ADB r Reinforced design with wider front and tapered body Run-out 3 μm maximum at 3xd With coolant supply channels towards the tool (plugged) Taper BT50 ADB d mm Part No. A D D 3 D 4 L l 1 l 3 l 4 l 5 min-max A 1 M mm r mm Balancing 6 E ,2 97,5 261, , M ,15 8 E ,2 97,5 261, , M ,1 10 E ,8 201, , M8x1 13,5 1 4,0 10 E ,2 97,5 261, , M8x1 13,5 1 6,2 10 E ,2 97,5 301, , M8x1 13,5 1 7,35 12 E ,8 201, , M10x1 13,5 1 3,95 12 E ,2 97,5 261, , M10x1 13,5 1 6,2 12 E ,2 97,5 301, , M10x1 13,5 1 7,35 16 E ,8 201, , M12x ,05 16 E ,2 97,5 261, , M12x ,3 16 E ,2 97,5 301, , M12x ,55 20 E ,8 201, , M16x1 22,5 1 4,33 20 E ,1 97,5 261, , M16x1 22,5 1 6,76 20 E ,1 97,5 301, , M16x1 22,5 1 8,15 25 E ,8 201, , M16x ,46 25 E ,1 97,5 261, , M16x ,0 25 E ,1 97,5 301, , M16x ,5 32 E ,6 201, , M16x ,4 32 E ,1 97,5 261, , M16x ,83 32 E ,1 97,5 301, , M16x ,33 Accessories Spare Parts For d Kit of balancing screws Stop end screw (1) Set of 10 sealing plugs (2) S 6 90ZQ01 19BDR ,5 90AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI ZQ01 19BDR AI04 Please check availability in current price and stock-list For stop end screw setting adapters, see MN 2012 Tooling 230

231 EPB High precision collet chucks, EPB 5672 High precision collet chucks, EPB 5672 Type: 5672 High performance collet chuck system combining high run-out precision, high transmittable torque and HSM suitability. Run-out: Maximum run-out, in relation to holder s back end taper is 3 μm when measured with an ER HP collet at a gauge projection of 3xd (up to a maximum of 50mm). Suitable collets ER HP type 5672: The high precision collet chucks EPB 5672 require a specific range of collets ER HP type 5672, see Additional Equipment. The collet designation ER HP indicates that the collet type 5672 is based on the external design of ISO B (ER), but equipped with a distinguishing plastic ring in the locking groove to avoid confusing it with a classic ER collet that would not provide the run-out mentioned above. Transmittable static torque to the tool shank (Nm) Transmittable static torques when collet nuts are tightened at Max. torque. Balancing: Fine balanced is standard. Norm: No norm. Tool shanks: Cylindrical DIN Form A/ DIN 6535 Form HA. Tool shank diameter to be similar to collet s bore (no clamping capacity) and tolerance h10 maxi. Through coolant supply: 1/ When using not sealed collets and no stop end screw, the coolant flows through the collet s grooves, along the tool shank. 2/ To direct the coolant through the tool shank, two solutions are available: sealing obtained by using a concave tapered stop end screw available as Accessories (for tool shanks without groove) sealing obtained by using sealed collets (available as Additional equipment). Stop end screw: High precision collet chucks are delivered as standard without stop end screws. Stop end screws are not recommended for high spindle speeds, e.g. over rpm. When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect. Stop end screws have to be ordered separately, see Accessories. 231

232 EPB High precision collet chucks, EPB 5672 High precision collet chucks, EPB 5672 Roller spanners are required to tighten and release the plain cylindrical collet nuts of EPB 5672 chucks. Standard spanners and dynamomentic spanners are available as Accessories, to order separately. The use of a dynamomentic spanner is recommended for collet nut tightening: reliable application of the recommended clamping torque guarantees high transmittable torque to the tool and prevents nut or collet deformation. For nut releasing, it is recommended to use a standard spanner: Dynamomentic spanner s handle mechanism could be damaged by possible required higher untightening torque compared to the set torque for tightening. Dynamomentic roller spanner, Tip/Handle Standard roller spanner Recommended tightening torque for the collet nut Collet chuck size Capacity d mm Recommended tightening torque* 1 10 Nm HP 16R 1,5-3, Nm Nm 1 10 Nm HP 16 1,5-3, Nm Nm Nm HP 25 3,5-6, Nm Nm 10, Nm Nm HP 32 3,5-6, Nm 7-15, Nm Nm * Suitable roller spanner, standard and dynamomentic types are available as Accessories, see Product pages. High precision type clamping system Max RPM Collet chuck size Capacity d mm HP type clamping system Max RPM* HP 16R HP HP HP * The maximum RPM for holders equipped with this clamping system is often restricted by the holder s back-end taper type and size. Operating instructions: To ensure optimal use of the high precision collet chucks, the detailed operating instructions delivered with the holder must be respected. 232

233 EPB Monobloc holders HSK-A Type 5672 High precision collet chucks, EPB 5672 HSK-A/ ISO A Run-out 3 μm maximum at 3xd High transmittable torque High RPM suitable Taper HSK-A40 HSK-A63 HSK-A100 Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 ** Balancing 1-10 E HP ** 1 0, E HP ** 1 0, E HP , E HP , E HP , E HP , E HP , E HP , E HP , E HP , E HP , E HP , E HP , E HP ,55 For ER HP collets type 5672, see pages * A1 when using a stop end screw. ** Chuck without thread for stop end screw. Accessories For size Standard roller spanner Spare Parts Stop end screw*** Dynamomentic roller spanner****, Handle/ Tip Collet nut (1) S Torque cap. D HP 16 03B B DYD Nm 03EF B HP 25 03B B DYD Nm 03EF B HP 32 03B B DYD Nm 03EF B Please check availability in current price and stock-list *** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect **** For tightening torques, see Guide pages 233

234 EPB Monobloc holders HSK-E Type 5672 High precision collet chucks, EPB 5672 HSK-E (with thread for coolant tube*****) Run-out 3 μm maximum at 3xd High transmittable torque High RPM suitable Taper HSK-E25 HSK-E32 HSK-E40 HSK-E50 Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 ** Balancing 1-10 E R HP 16R ,5 ** 1 0, E R HP 16R ,5 ** 1 0, E HP ** 1 0, E HP , E HP ** 1 0, E HP ** 1 0, E HP , E HP ** 1 0,67 For ER HP collets type 5672, see pages Chuck size HP 16R use the collet size ER HP 16. * A1 when using a stop end screw. ** Chuck without thread for stop end screw. Accessories For size Standard roller spanner Spare Parts Stop end screw*** Dynamomentic roller spanner****, Handle/ Tip Collet nut (1) S Torque cap. D HP 16R 03B567216R 19B DYD Nm 03EF567216R 08B567216R 24 HP 16 03B B DYD Nm 03EF B HP 25 03B B DYD Nm 03EF B Please check availability in current price and stock-list *** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect. **** For tightening torques, see Guide pages ***** For HSK sealing plugs, coolant tubes and tube spanners, see MN 2012 Tooling or Holemaking 234

235 EPB Monobloc holders DIN Type 5672 High precision collet chucks, EPB 5672 DIN ADB Run-out 3 μm maximum at 3xd High transmittable torque High RPM suitable Taper DIN40 ADB DIN50 ADB Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 Balancing 1-10 E HP ,4 50, , E HP ,4 110, , E HP ,4 50, , E HP ,4 140, , E HP ,4 50, , E HP ,75 60, , E HP ,75 60, ,15 For ER HP collets type 5672, see pages * A1 when using a stop end screw Accessories For size Standard roller spanner Spare Parts Stop end screw** Dynamomentic roller spanner***, Handle/ Tip Collet nut (1) S Torque cap. D HP 16 03B B DYD Nm 03EF B HP 25 03B B DYD Nm 03EF B HP 32 03B B DYD Nm 03EF B Please check availability in current price and stock-list ** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect *** For tightening torques, see Guide pages 235

236 EPB Monobloc holders BT Type 5672 High precision collet chucks, EPB 5672 BT JIS B 6339-ADB Run-out 3 μm maximum at 3xd High transmittable torque High RPM suitable Taper BT40 ADB BT50 ADB Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 Balancing 1-10 E HP , , E HP , , E HP , , E HP , , E HP , , E HP , , E HP , ,12 For ER HP collets type 5672, see pages * A1 when using a stop end screw Accessories For size Standard roller spanner Spare Parts Stop end screw** Dynamomentic roller spanner***, Handle/ Tip Collet nut (1) S Torque cap. D HP 16 03B B DYD Nm 03EF B HP 25 03B B DYD Nm 03EF B HP 32 03B B DYD Nm 03EF B Please check availability in current price and stock-list ** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect *** For tightening torques, see Guide pages 236

237 EPB Graflex tool holders Type 5672 High precision collet chucks, EPB 5672 Graflex size G5 G6 Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 Balancing 2-16 BM HP , BM HP ,22 For ER HP collets type 5672, see pages * A1 when using a stop end screw Accessories For size Standard roller spanner Spare Parts Stop end screw** Dynamomentic roller spanner***, Handle/ Tip Collet nut (1) S Torque cap. D HP 25 03B B DYD Nm 03EF B HP 32 03B B DYD Nm 03EF B Please check availability in current price and stock-list ** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect *** For tightening torques, see Guide pages 237

238 EPB Seco-Capto tool holders Type 5672 High precision collet chucks, EPB 5672 Seco-Capto shank C3 C4 C5 C6 C8 Capacity d mm Part No. Chuck & Collet Size A D D 1 L l 1 min-max* A 1 ** Balancing 1-10 C R HP 16R ,5 ** 1 0, C HP , C R HP ,5 ** 1 0, C HP , C HP , C HP , C HP , C HP , C HP , C HP ,52 For ER HP collets type 5672, see pages Chuck size HP 16R use the collet size ER HP 16 * A1 when using a stop end screw. ** Chuck without thread for stop end screw Accessories For size Standard roller spanner Spare Parts Stop end screw*** Dynamomentic roller spanner****, Handle/ Tip Collet nut (1) S Torque cap. D HP 16R 03B567216R 19B DYD Nm 03EF567216R 08B567216R 24 HP 16 03B B DYD Nm 03EF B HP 25 03B B DYD Nm 03EF B HP 32 03B B DYD Nm 03EF B Please check availability in current price and stock-list *** When using a stop end screw, its tapered contact onto the tool shank can increase the tool run-out defect **** For tightening torques, see Guide pages 238

239 EPB ER HP collets, type 5672 ER HP collets, type 5672 for collet chucks EPB 5672 Collet taper angle: = 16 Run-out: Maximum run-out is 3 μm (up to a maximum of 50mm) when measured at a gauge projection of 3 x d in relation to the external taper of the high precision collet chuck type The collet designation ER HP indicates that the collet type 5672 is based on the external design of ISO B (ER), but equipped with a distinguishing plastic ring in the locking groove to avoid confusing it with a classic ER collet that would not provide the run-out mentioned above. Tool shanks: Tool shank diameter to be similar to collet s bore (no clamping capacity) and tolerance h10 max. Range: A selection of ER HP collets type 5672, not sealed and sealed, in most current diameters is available as standard, as listed on pages As shown below, further diameters are available on request, please enquire. Not sealed Sealed Collet size From (mm) To (mm) steps (mm) From (mm) To (mm) steps (mm) ER HP 16* , ER HP , , ER HP , * The collet size ER HP 16 is suitable for both chuck sizes HP 16R and HP

240 EPB Additional equipment Type 5672 ER HP collets, not sealed Run-out 3 μm maximum at 3xd when assembled on a HP collet chuck, EPB Nominal clamping diameter only (no clamping range). Tool shank tolerance h10 maximum. For chuck Capacity mm Size Part No. Collet bore D L 1-10 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 HP ,5 17,0 27,0 HP ,0 17,0 27,0 Please check availability in current price and stock-list 240

241 EPB Additional equipment Type 5672 ER HP collets, not sealed For chuck Capacity mm Size Part No. Collet bore D L 2-16 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,0 26,0 34,0 HP ,0 26,0 34,0 HP ,0 26,0 34,0 HP ,0 26,0 34,0 HP ,0 26,0 34,0 HP ,5 26,0 34,0 HP ,6 26,0 34, HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 HP ,0 33,0 40,0 Please check availability in current price and stock-list 241

242 EPB Additional equipment Type 5672 ER HP collets, sealed Run-out 3 μm maximum at 3xd when assembled on a HP collet chuck, EPB 5672 Nominal clamping diameter only (no clamping range) Tool shank tolerance h10 maximum For chuck Capacity mm Size Part No. Collet bore D L 3-10 HP S1603 3,0 17,0 27,0 HP S1604 4,0 17,0 27,0 HP S1605 5,0 17,0 27,0 HP S1606 6,0 17,0 27,0 HP S1607 7,0 17,0 27,0 HP S1608 8,0 17,0 27,0 HP S1609 9,0 17,0 27,0 HP S ,0 17,0 27, HP S2503 3,0 26,0 34,0 HP S2504 4,0 26,0 34,0 HP S2505 5,0 26,0 34,0 HP S2506 6,0 26,0 34,0 HP S2507 7,0 26,0 34,0 HP S2508 8,0 26,0 34,0 HP S2509 9,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34,0 HP S ,0 26,0 34, HP S3203 3,0 33,0 40,0 HP S3204 4,0 33,0 40,0 HP S3205 5,0 33,0 40,0 HP S3206 6,0 33,0 40,0 HP S3207 7,0 33,0 40,0 HP S3208 8,0 33,0 40,0 HP S3209 9,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 HP S ,0 33,0 40,0 Please check availability in current price and stock-list 242

243 EPB Shrinkfit devices Guide Range overview Easyshrink 15 : compact Shrinkfit device Induction heating and air cooling in compact design. ZFM08IN Packs Easyshrink 20 : Three new Shrinkfit packs resulting from efficient combinations of previous Easyshrink 20 modules replace these previous individual modules. Only one part number to order a selected pack, always including heating, cooling (air and/or water) and shrink depth setting (with or without height measuring) features. ZFM07IN10 ZFM07IN20 ZFM07IN30 243

244 EPB Shrinkfit devices Guide Common heating features of Easyshrink 15 and Packs Easyshrink 20 Induction heating with shrink grip and shrink release capacity 3 to 32 mm for carbide and heavy metal, 6 to 32 mm for steel and HSS. Induction heating achieves shrink grip and shrink release in a few seconds. 2 heating modes: Automatic or programming Automatic: user starts the cycle on the control panel, no need to select any diameter or holder type; the required heating cycle is automatically calculated by a holder recognition system. Heating cycle stop is automatic. Programming: allows the programming of 30 specific heating times, when required e.g. for special holders. Start the selected cycle on the control panel. Heating cycle stop is automatic. Easyshrink 15 Compact Shrinkfit device. Supports carrying Shrinkfit holders can be slid from station to station (1 heating and 2 ventilator fans air cooling stations), operator doesn t touch hot spots. Cooling made in idle time, approx. 3 minutes with finned cooling tubes or 8 minutes with cooling cones. Plate made from hard anodized aluminium allowing smooth sliding. The universal sliding support(s) can be equipped with interchangeable support rings in order to carry any kind of Shrinkfit holder. The cooling cone(s) direct the air flow towards holder s front end, for faster cooling. Delivery content: Device is delivered with: 5 Standard (full set) heat focusing stoppers for 3 to 32 mm. 1 Universal sliding support. 1 Support ring for HSK63-A/C/E & HSK80-B/D/F holders. 1 Air cooling cone. A pair of gloves. Operating instructions. Connections: AC 3x400V + PE/ 16 A/ 50-60Hz. 3 meter cable is supplied. Accessories and Spare parts for Easyshrink 15 Only a few accessories related to the Shrinkfit holders used have to be ordered separately. Required Easyshrink 15 accessories: Only one support ring for HSK63-A/C/E & HSK80-B/D/F is in the delivery content: In order to carry different Shrinkfit holders types (SA, HSK, Seco-Capto ), please order more support rings. Optional Easyshrink 15 accessories: More universal sliding supports will provide idle cooling cycles: e.g. with 3 sliding supports, all 3 device s stations can be operated simultaneously. More cooling cones may be useful when several sliding supports are in use. When required, 5 interchangeable split heat focusing stoppers for tools with a larger head than shank, and a fitting ring, are available as Accessories. Other optional accessories: Several items can be added to the Easyshrink 15 device operation: - E.g. finned cooling tubes (ZFAR02C ), or the refrigerated cooling bells water cooler (ZFM07RE1). See Accessories and spare parts pages. 244

245 EPB Shrinkfit devices Guide Packs Easyshrink 20 : N 1, 2, 3 Easy to order, easy to use: Only one part number to order a selected pack, always including heating, cooling (air and/or water) and shrink depth setting (with or without height measuring) features. Pack Easyshrink 20 N 1, ZFM07IN10 A complete set with induction heating, 1 operating + shrink depth setting station and 2 cooling stations. Pack Easyshrink 20 N 2, ZFM07IN20 A complete set with induction heating, rotary plate of 3 operating + shrink depth setting + cooling stations. Pack Easyshrink 20 N 3, ZFM07IN30 A complete set with induction heating, rotary plate of 3 operating + shrink depth setting + cooling stations, height measuring and a refrigerated cooling bells water cooler. Delivery content: All Packs are delivered with: A pair of gloves. Five standard (full set) heat focusing stoppers for 3 to 32 mm, their storage rack and adapter. Note: When required, 5 split heat focusing stoppers for tools with a larger head than shank are available as Accessories. A set of 4 standard stop rods in a rack. Operating instructions are supplied. Additonal in Packs N 1 and 2: Two cooling cones Connections: All Packs: AC 3x400V + PE/ 16 A/ 50-60Hz/ Differential breaker 30 ma. 3 metre cable is supplied. Air 3 to 6 bar/ pipe internal Ø 7 mm required (for heating system). AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied (for air cooling). Additional for Pack N 3 : AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied (for refrigerated water cooler). 245

246 EPB Shrinkfit devices Guide Packs Easyshrink 20 : N 1, 2, 3 Accessories and Spare parts for Packs Easyshrink 20 Only a few accessories related to the Shrinkfit holders used have to be ordered separately. For shrink grip and shrink release operating: Required at minimum: 1 finned support per type of Shrinkfit holder taper. For air cooling: Required at minimum: 1 finned support or 1 support ring per type of Shrinkfit holder taper. More supports and rings allow up to 3 simultaneous stations equipment. For shrink depth setting: Packs are delivered with a set of 4 standard stop rods with 4,2 mm front end for Shrinkfit holders 6 mm and above. A set of 4 thin stop rods with 2,5 mm front end for Shrinkfit holders 3 to 5 mm is available as accessories. See also depth comparators, depth rulers and stop end screw setting adapters available as accessories. For height measuring of Pack Easyshrink 20 N 3: Required at minimum: 1 tool supporting sleeve for stop rod per of tool shank bore. For water cooler of Pack Easyshrink 20 N 3: Required at minimum: 1 contact bush per size of Shrinkfit holder front end. More contact bushes allow simultaneous cooling of up to 2 holders. See Easyshrink Accessories and Spare parts pages. 246

247 EPB Shrinkfit devices Guide Common and dedicated features of Packs Easyshrink 20 Heating features See previous Common heating features of Easyshrink 15 and Packs Easyshrink 20 Bearing features Operating stations hold the finned support with tool holder during the heating and cooling cycles. Pack N 1 has one operating station with height setting. In Packs N 2 and 3, all three stations of the rotary plate are operating, shrink depth setting and cooling stations. Air cooling features Ventilator fans stream air through the finned support, towards the finned cooling tube fitted onto the tool holder front end or towards the cooling cone fitted onto finned supports: cooling time approx. 3 minutes with finned supports, approx. 7 minutes with cooling cones. Pack N 1 has 2 cooling stations. In Packs N 2 and 3, all three stations are cooling stations. The rotary plate prevents the user having any contact with hot holders: by a simple plate rotation, each station switches from the heating position to a cooling position. Each station is equipped with an LED indicator which switches on automatically when the table is rotated into a cooling position (timing approx. 3 min). Note : the refrigerated cooling bells water cooler of Pack N 3 achieves shorter cooling times, see specific description. Shrink depth setting features The fittings consist of a stop rod adjusting system, with a setting wheel (adjusting range of the fitted stop rod is 60 mm) and a set of stop rods. Pack N 1 has one operating station with shrink depth setting. In Packs N 2 and 3, all three stations of the rotary plate have shrink depth setting. Shrink depth setting instructions A required stop rod is fitted into the shrink depth setting system, and adjusted by the setting wheel to the required Shrinkfit depth. A depth comparator or ruler (available as accessories) is used to control the stop rod front end position in reference to the holder s front face. The tool shank will bear onto the stop rod front end when fitted into the holder during the shrink grip cycle. The stop rod can also be used during the shrink release cycle to push a broken tool out from the holder. Note: Stop rod used in combination with the height measuring of Pack N 3, allows the tool s gauge length setting. Stop rod used in Packs N 1 and 2 allows only the shrink depth setting. Height measuring features (of Pack Easyshrink 20 N 3) The height measuring fittings include: A fine adjustment of the sliding support using a height adjustment setting wheel. A digital rule to control the sliding support /comparator position (0,01 mm display). A comparator (0,01 mm) fixed onto the inductor sliding support. Height measuring instructions: Precise cutting edge gauge length can be achieved when the stop rod position is set taking into account the actual tool to be shrink gripped: therefore, the shrink depth setting fittings (stop rod adjustment with a setting wheel) have to be used in combination with the height measuring fittings (depth comparator or depth rulers, fine adjustment setting wheel, digital rule with display, set of standard stop rods). The tool shank has to be located onto the stop rod front end, in order to adjust the stop rod until the cutter front end reaches the required position controlled by the digital rule and comparator. Gauge length precision ±0,05 mm is possible. 247

248 EPB Shrinkfit devices Guide Easyshrink refrigerated cooling bells water cooler Note: a refrigerated cooling bells water cooler is part of Pack Easyshrink 20 N 3. It can be added to the Easyshrink 15 device as well as to the Packs Easyshrink 20 N 1 and 2. The cooler includes a refrigeration unit and a support unit for cooling bells and contact bushes. Two aluminium bells are cooled by refrigerated water and placed over contact bushes onto the front end of the holder, cooling time approx. 1 minute. There are 2 storing rests for the bells and 6 storage locations for contact bushes. Note: If needed, one storage station can be created by the user on the body, by moving the storing rests towards the column (1 more holder placed on support rings can then be cooled by the two bells). The refrigeration unit can be stored under or to one side of the device. Operating with tap water, to be changed at minimum every 6 months. Operating instructions are supplied. Accessories: Contact bushes for cooling bells The bushes in contact with the holder front end disperse heat towards the refrigerated cooling bell. Select the suitable contact bushes available as accessories to be ordered separately, see Accessories for Easyshrink. Required at minimum: 1 contact bush per size of Shrinkfit holder front end. More contact bushes allow simultaneous cooling of up to 2 holders. Connections: AC 1x230V + PE/5A/50-60Hz, cable with a DE/FR electrical plug is supplied. 248

249 EPB Shrinkfit devices Guide Accessories for Easyshrink 15 and Packs Easyshrink 20 Finned supports (A) Required to provide positioning of the tool holder onto the support module (corner plate or box) during heating and cooling. Designed to let air stream towards the finned cooling tube or cooling cone. Select the suitable sizes for HSK, SA, DIN, JIS-BT, ANSI or Seco-Capto holder tapers, see Product pages. Finned cooling tubes (B) Fins in contact with the holder s front end offer a large surface area for fast heat dispersal; cooling time approx. 3 minutes. Select the suitable tube sizes for type 5600 or 5603 Shrinkfit holders. (B) Air cooling cone (C) The cone is a simple solution to direct the air stream towards the holder s front end (instead of using finned cooling tubes); cooling time is approx. 7 minutes. The unique cone (Part No. ZFAR03C) fits all holders.the cone fits directly onto stations of support boxes. (C) (E) Support ring (E) Note: Support rings are suitable for the two cooling stations of the three-station support boxes, the storage stations of the refrigerated water cooling bells unit, as an economical means of direct holder bearing, instead of using finned supports. Select the suitable support rings for HSK, DIN, JIS-BT, ANSI or Seco-Capto holder tapers. Sets of stop rods (G)+(H) Stop rods are required in conjunction with the shrink depth setting fittings. Packs Easyshrink 20 are delivered with a set of 4 standard stop rods with 4,2 mm front end for Shrinkfit holders 6 mm and above. A set of 4 thin stop rods with 2,5 mm front end for Shrinkfit holders 3 to 5 mm is available as accessories. (G) (H) Tool supporting sleeves for stop rods (for Packs Easyshrink 20 N 3 only) These sleeves can be used for locating the cutter onto the stop rod, to free both hands, when using the direct tool height measuring. Select the suitable sleeve diameters in regard to the tool shank diameters: Type 05RS5600 sleeves are for tool shanks (d2) 6 to 32 mm and for current standard stop rods (d1) 4,2 mm. Type 05RS5800 sleeves are for tool shanks (d2) 3, 4 or 5 mm and slim stop rods (d1) 2,5 mm. d 1 d 2 249

250 EPB Shrinkfit devices Guide Depth comparator for Shrinkfit depth setting Part No. Z User friendly measuring accessory, to set stop rod s position for reliable Shrinkfit depth on Packs EasyShrink 20. The distance between stop rod s front and holder s front face is directly readable on the comparator. Depth capacity 25 to 75 mm, comparator resolution mm. Comparator s delivery content includes two comparator stylus ( 8 mm and slim 5 mm) and a magnetic storage sleeve also used for calibrating. When using a stop end screw, the depth comparator allows also to measure the stop screw position. Depth rulers for Shrinkfit depth setting A depth ruler is an economic alternative to the depth comparator, enabling easy setting of the stop rods on Packs Easyshrink 20 according to a required Shrinkfit depth. The distance between stop rod s front and holder s face is directly readable on the ruler. Depth ruler size 1 ( 2,5 mm) for Shrinkfit holders dia. 3 to 5 mm, depth capacity 10 to 35 mm: Part No. ZFCM07IN282. Depth ruler size 2 ( 5 mm) for Shrinkfit holders dia. 6 to 32 mm, depth capacity 20 to 75 mm: Part No.ZFCM07IN254. Note: Depth comparator and depth rulers can also be used to check the Shrinkfit depth when using the stop end screw of type 5600 or 5603 Shrinkfit holders: stop screws are mainly used with Easyshrink 15 (stop screws are also possible with Packs Easyshrink 20, instead using the stop rods). Stop end screw setting adapters with hexagonal back-end Stop end screw setting adapters type 05R5600 have hexagonal sizes suitable for stop end screws of current Shrinkfit holders type 5600 or The adapter bore is oversized in relation to the cutting tool shank, and the adapter shank is undersized to the Shrinkfit holder bore. The tool is placed into the adapter. The hexagonal nose on adapter s back end engages the stop end screw to set it until the cutter front end reaches the required position, taking into account the adapter s length from the bottom of the bore to the back end of the shank (L = 80 mm). Available for tool shanks 6 to 32 mm. When using Packs Easyshrink 20 stop rod setting features, there is no need for a stop end screw, nor a stop end screw setting adapter with hexagonal back-end. Using stop rods instead of stop end screws eliminates the risks of vibrations (unbalance caused by a loose screw). 250

251 EPB Shrinkfit devices Easyshrink 15, heating and air cooling device Induction heating 1 operating + cooling station 1 cooling station Part No. Capacity, tool shank mm Shrinking Carbide/ time, Heavy metal Steel/ HSS approx. Width Depth Height ZFM08IN sec ,0 Pack Easyshrink 20, N o 1 Induction heating 1 operating + shrink depth setting station 2 cooling stations Part No. Capacity, tool shank mm Shrinking Carbide/ time, Heavy metal Steel/ HSS approx. Width Depth Height ZFM07IN sec ,0 251

252 EPB Shrinkfit devices Pack Easyshrink 20, N o 2 Induction heating Rotary plate of 3 operating + shrink depth setting + cooling stations Part No. Capacity, tool shank mm Shrinking Carbide/ time, Heavy metal Steel/ HSS approx. Width Depth Height ZFM07IN sec ,0 Pack Easyshrink 20, N o 3 Induction heating Rotary plate of 3 operating + shrink depth setting + cooling stations Height measuring Refrigerated cooling bells water cooler Part No. Capacity, tool shank mm Shrinking Carbide/ time, Heavy metal Steel/ HSS approx. Width Depth Height ZFM07IN sec ,0 252

253 EPB Shrinkfit devices Easyshrink refrigerated cooling bells water cooler Refrigeration unit Support unit Part No. Cooling Bells Qty. Cooling time approx. Width Depth Height ZFM07RE1 2 1 min ,0 Contact bushes are required, see page 257 This fast cooling equipment can be added onto Easyshrink 15 or Packs Easyshrink N o 1 & N o 2; it is part of Pack Easyshrink 20 N o 3 253

254 EPB Shrinkfit devices Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, induction heating Group 1 Heat focusing stopper for tools with a larger head* (pairs of half plates ZFCE... and ring ZFCM...) Group 2 Heat focusing stopper Group 3 Pair of protective gloves Group 1 2 Part No. 15 For Easyshrink Packs 20 For tool shank mm ZFCE2521 [ [ 3-6 6,5 0,25 ZFCE2522 [ [ ,25 ZFCE2523 [ [ ,21 ZFCE2524 [ [ ,18 ZFCE2525 [ [ ,16 ZFCM08IN000 [ [ 0,04 ZFAT08C01 ] ] 3-6 6,5 0,29 ZFAT08C02 ] ] ,28 ZFAT08C03 ] ] ,24 ZFAT08C04 ] ] ,19 ZFAT08C05 ] ] ,17 d 3 mm 3 ZFAG01 ] ] 0,2 [ Accessories ] Spare parts * Maximum tool head that can pass through the inductor is 65 mm For Shrinkfit holder cleaning brushes, see MN 2012 Tooling 254

255 EPB Shrinkfit devices Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, operating stations Group 1 Finned support Group 2 Universal sliding support Group 3 Support ring* Group 4 Finned cooling tube Group 5 Cooling cone Group Part No. For Easyshrink 15 Packs 20 For Shrinkfit holder D D 1 F ZFAD05H32 [ HSK32 A/C/E & HSK40 B/D ,7 ZFAD05H40 [ HSK40 A/C/E & HSK50 B/D/F ,7 ZFAD05H50 [ HSK50 A/C/E & HSK63 B/D/F ,7 ZFAD05H63 [ HSK63 A/C/E & HSK80 B/D/F ,7 ZFAD05H10 [ HSK100 A/C & HSK125 B/D ,7 ZFAD05S30 [ SA ,7 ZFAD05S40 [ SA ,7 ZFAD05S50 [ SA ,4 ZFAD05C3 [ Seco-Capto C ,7 ZFAD05C4 [ Seco-Capto C ,7 ZFAD05C5 [ Seco-Capto C ,7 ZFAD05C6 [ Seco-Capto C ,7 ZFAD05C8 [ Seco-Capto C ,7 ZFAR08T ] ,1 ZFAR07H32 [ [ HSK32 A/C/E & Seco-Capto C ,5 0,2 ZFAR07H40 [ [ HSK40 A/C/E & HSK50 B/D/F & Seco-Capto C ,5 0,2 ZFAR07H50 [ [ HSK50 A/C/E & HSK63 B/D/F 90 99,5 0,2 ZFAR07H63 ] [ HSK63 A/C/E & HSK80 B/D/F 90 99,5 0,2 ZFAR07H10 [ [ HSK100 A/C 90 99,5 0,2 ZFAR07C5 [ [ Seco-Capto C ,5 0,2 ZFAR07C6 [ [ Seco-Capto C ,5 0,2 ZFAR07C8 [ [ Seco-Capto C ,5 0,2 ZFAR07S30 [ [ SA ,5 0,2 ZFAR07S40 [ [ SA ,5 0,2 ZFAR07S50 [ [ SA ,5 0,2 ZFAR02C306 [ [ and 8 mm ,55 ZFAR02C310 [ [ and 12 mm & and 8 mm ,55 ZFAR02C314 [ [ and 16 mm & and 12 mm ,55 ZFAR02C318 [ [ and 20 mm & and 16 mm ,55 ZFAR02C325 [ [ and 32 mm & and 20 mm ,55 ZFAR02C425 [ [ and 32 mm ,55 5 ZFAR03C ] ] 110 0,1 [ Accessories ] Spare parts * Support ring: Both for operating and cooling on Easyshrink 15. For cooling only on Easyshrink 20 Packs. 255

256 EPB Shrinkfit devices Accessories and spare parts for Easyshrink 15 and Easyshrink 20 Packs, shrink depth setting Group 1 Depth comparator for stop rod setting Group 2 Depth ruler Group 3 Tool supporting sleeve for stop rod Group 4 Stop end screw setting adapter with hexagonal back-end Group 5 Stop rods set* Group Part No. For Easyshrink 15 Packs 20 For stop rod dia d 1 S mm Depth capacity d 2 mm Thread fitting/ Front For Shrinkfit For Shrinkfit holder and tool holder and tool For length shank sizes shank sizes d 2 capacity mm d 3 mm Z [ [ ,1 ZFCM07IN282 [ [ ,6 ZFCM07IN254 [ [ ,9 05RS [ 2,5 3 0,25 05RS [ 2,5 4 0,25 05RS [ 2,5 5 0,25 05RS [ 4,2 6 0,11 05RS [ 4,2 8 0,11 05RS [ 4,2 10 0,13 05RS [ 4,2 12 0,18 05RS [ 4,2 14 0,17 05RS [ 4,2 16 0,17 05RS [ 4,2 18 0,23 05RS [ 4,2 20 0,23 05RS [ 4,2 25 0,41 05RS [ 4,2 32 0,3 05R [ [ 2,5 6 0,3 05R [ [ 3 8 0,3 05R [ [ ,3 05R [ [ ,35 05R [ [ ,35 05R [ [ ,35 05R [ [ ,35 05R [ [ ,35 05R [ [ ,4 05R [ [ ,4 5 ZFS07IN018 [ 2, ,12 ZFS07IN043 ] 4, ,15 [ Accessories ] Spare parts * A storage rack and a stop rods set for sizes 6-32 mm are part of the delivery content of the Easyshrink 20 Packs N o 1, N o 2 and N o

257 EPB Shrinkfit devices Accessories for the Pack Easyshrink 20 N o 3 and the Easyshrink refrigerated cooling bells water cooler Contact bush for cooling bells Part No. For Shrinkfit holder ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D mm 0,6 ZFAR10D and 8 mm 0,6 ZFAR10D and 12 mm & and 8 mm 0,6 ZFAR10D and 16 mm & and 12 mm 0,6 ZFAR10D and 20 mm & and 16 mm 0,6 ZFAR10D and 32 mm & and 20 mm 0,6 ZFAR10D and 32 mm 0,6 ZFAR10D303S 5603 extra short 3, 4 and 5 mm 0,6 ZFAR10D306S 5603 extra short 6 and 8 mm 0,6 ZFAR10D310S 5603 extra short 10 and 12 mm & 5600 extra short 6 and 8 mm 0,6 ZFAR10D314S 5603 extra short 14 and 16 mm & 5600 extra short 10 and 12 mm 0,6 ZFAR10D318S 5603 extra short 18 and 20 mm & 5600 extra short 14 and 16 mm 0,6 ZFAR10D325S 5603 extra short 25 and 32 mm & 5600 extra short 18 and 20 mm 0,6 257

258 EPB Fine boring heads, Axiabore Guide OD-overturning Grooving Interrupted cut boring Boring 258

259 EPB Fine boring heads, Axiabore Guide Graflex Seco-Capto Graflex Seco-Capto Graflex 259

260 EPB Fine boring heads, Axiabore Guide Axiabore type fine boring heads for bores 0,3-108 mm An Axiabore type head is an assembly of a body (head) and a tool. Axiabore type head selection Capacity HSM/ Max speeds Hole geometry Cost effective Multipurpose Nanobore A , RPM [[ [[ Axiabore A RPM [ [[ Axiabore C RPM [ [[ Axialibrabore A RPM or 1500 m/min [[ [ Axiabore Plus - A * RPM or 1000 m/min [ [[[ [[[ Axiabore Plus C * RPM [ [[[ [[[ Axialibrabore Plus - A RPM or 1500 m/min [[ [ Libra heads are fine balanceable. The other heads are pre-balanced on median position.* Max 5000 RPM when using the multi-purpose adapter. Axiabore type heads exists with Graflex or Seco-Capto connection: 5 Axiabore fine boring heads type 760 with Graflex connection for bores 0,3 to 108 mm: Nanobore A Axiabore A Axialibrabore A Axiabore Plus - A Axialibrabore Plus - A Axiabore fine boring heads type 760 with Seco-Capto connection for bores 2 to 108 mm: Axiabore C Axiabore Plus- C Seco-Capto direct: 2 to 108 mm Note: The minimum bore size of the smallest Seco-Capto fine boring head is 2 mm with the smallest available Seco-Capto C3 connection. For 0,3 to 8 mm use Nanobore head with connection size G2 in conjunction with the appropriate Seco-Capto /Graflex adapter. Seco-Capto adapter and Graflex head: 0,3 to 8 mm Note: Features, Instructions (tool fitting procedure, diameter setting, MPA assembly procedure, maximum speeds, recommended cutting speeds, troubleshooting), suitable tools and insert holders are similar for both types of 760 fine boring heads of similar boring capacity size, regardless of connection type. Please see Machining Navigator Tooling or Holemaking. 260

261 EPB Fine boring heads, Axiabore Type Axiabore type heads with Seco-Capto connection With micrometric adjusting (increment 0,01 mm and vernier 2,5 μm, on the diameter) Axiabore Plus allows boring, as well as OD-overturning and face grooving Seco-Capto shank C3 C5 Capacity C mm ** Part No. A L l 1 D d 1 Max rpm *** 2-20 C , , ** C *** 1,12 For tools (5), see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool ** Capacities Axiabore Plus head for boring 6 to 108 mm, OD-overturning 2 to 57 mm, face grooving 19 to 96 mm. *** Max 5000 RPM when using MPA Spare Parts For head Reduction bushes for solid carbide tools Tool fixing screw (2) Diameter locking screw (3) Key for (2) (3) (4) d 1 d 2 S C A AU A M03C 3 C AU A H Please check availability in current price and stock-list 261

262 EPB Fine boring heads, Axiabore Type Axiabore type heads, not balanceable, with Graflex connection With micrometric adjusting (increment 0,01 mm and vernier 2,5 μm, on the diameter) Axiabore Plus allows boring, as well as OD-overturning and face grooving Max operating speed** Graflex size G2 G3 G5 Capacity C mm *** Part No. d A D d 1 rpm Max Max m/min 0,3-8 A , A , , *** A **** 0,82 **** For tools, see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool. ** Maximum speed, whichever is reached first without exceeding either of them. *** Capacities Axiabore Plus head for boring 6 to 108 mm, OD-overturning 2 to 57 mm, face grooving 19 to 96 mm. **** Max 5000 RPM when using MPA. Accessories Spare Parts For Storage case Magnifying glass Reduction bushes for solid carbide tools Tool fixing screw (2) Diameter locking screw (3) Key for (2) (3) (4) 1 2 d 1 d 2 Design S A B L01 05A A M4001A H2.0-2D 2 A M06 05A AU A M03C 3 A M07 AU A H Please check availability in current price and stock-list 262

263 EPB Fine boring heads, Axiabore Type Axiabore type heads, balanceable, with Graflex connection LibraOne built-in balancing system based on a single balancing setting ring With micrometric adjusting (increment 0,01 mm and vernier 2,5 μm, on the diameter) Max operating speed** Graflex size G3 G5 Capacity C mm *** Part No. d A D d 1 rpm Max Max m/min 2-20 A , , *** A ,16 For tools, see Axiabore chapter in MN 2012 Tooling or Holemaking. * Without tool. ** Maximum speed, whichever is reached first without exceeding either of them. *** Capacities - Axialibrabore Plus -head, with balancing. Accessories Spare Parts For Storage case Reduction bushes for solid carbide tools Tool fixing screw (2) Diameter locking screw (3) Balancing ring Key for (2) (3) (4) locking screw (6) d 1 d 2 S A M06 05A AU A71030 AU M03C 3 A M07 AU A AU H Please check availability in current price and stock-list 263

264 EPB Bridge bar boring heads Guide 2 new Jumbo Bridge bars for boring 654 to 1630* mm (also OD-overturning 498 to 1496* mm and back-boring 203 to 1651* mm) Jumbo Bridge bars made of high tensile aluminium with steel interfaces, are designed to hold two classic Bridge bars in several positions. Delivered with 4 locking screws to be fitted onto a milling cutter holder, flange mounting Type 569, spigot 60 mm - or to be fitted directly onto the machine spindle (DIN 2079/50 front end), using the centering spigot shown in accessories. Jumbo Bridge bars are delivered with two lifting rings. The new Jumbo Bridge bars S Part No. A731S 001 & A731S 002 replace previous A & A The new Jumbo Bridge bars S feature through coolant channels to feed the coolant from the holder or the flange mount towards the two standard Bridge bars, and have a complementary locking screw of the standard Bridge bars. Note: The classic Jumbo Bridge bar A without S- for boring 1629 to 2155 mm has not be replaced yet, and is still available in its existing design without through coolant, see MN 2012 Tooling or Holemaking. Note: These new Jumbo Bridge bars S can hold all classic Bridge bars (the new S, or the previous ones): when using the previous ones, the complementary clamping screw cannot be used. Through coolant to the cutting edge is only possible when using S Jumbo Bridge bars and S standard Bridge bars. In order to keep balance, do not mix new and previous standard Bridge Bars and blocks on the same Jumbo Bridge bar. For the Bridge bar and Jumbo Bridge bar selection, related to the boring, OD-overturning or back-boring diameter to be produced, see Bridge bar selection charts, pages Assembling procedures and max RPM, see Instructions pages. * Larger diameters are possible on request, please inquire. 264

265 EPB Bridge bar boring heads Guide Building Bridge bar boring assemblies: A rough boring assembly up to 655 mm requires: 1 Bridge bar (A731S 0_0) + 2 rough boring blocks (2x A731S 400) with cartridges*. A fine boring assembly up to 655 mm requires: 1 Bridge bar (A731S 0_0) + 1 fine boring block (A731S 500) with insert holder** + 1 counterweight block (A731S 600). A rough boring assembly up to 1630 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + 2 rough boring blocks (2x A731S 400) with cartridges*. A fine boring assembly up to 1630 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + 1 fine boring block (A731S 500) with insert holder** + 1 counterweight block (A731S 600). Bridge bar(s) selection chart to build a required BORING diameter For boring (mm)*** Jumbo Bridge bar Classic Bridge bar(s) For rough boring For fine boring A731S 010 2x A731S 400 A731S A731S A731S 020 2x A731S 400 A731S A731S A731S 030 2x A731S 400 A731S A731S A731S 040 2x A731S 400 A731S A731S A731S 050 2x A731S 400 A731S A731S A731S 060 2x A731S 400 A731S A731S A731S 001 2x A731S 010 2x A731S 400 A731S A731S A731S 001 2x A731S 020 2x A731S 400 A731S A731S A731S 001 2x A731S 030 2x A731S 400 A731S A731S A731S 001 2x A731S 040 2x A731S 400 A731S A731S A731S 001 2x A731S 050 2x A731S 400 A731S A731S A731S 002 2x A731S 010 2x A731S 400 A731S A731S A731S 002 2x A731S 020 2x A731S 400 A731S A731S A731S 002 2x A731S 030 2x A731S 400 A731S A731S A731S 002 2x A731S 040 2x A731S 400 A731S A731S A731S 002 2x A731S 050 2x A731S 400 A731S A731S A731S 002 2x A731S 060 2x A731S 400 A731S A731S 600 * Cartridges to be ordered separately, see page 272. ** Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking. *** For boring 1629 to 2155 mm, the classic Jumbo Bridge bar A is still available, see MN 2012 Tooling or Holemaking. 265

266 EPB Bridge bar boring heads Guide Building Bridge bar OD-overturning assemblies: A fine OD-overturning assembly up to 521 mm requires: 1 Bridge bar (A731S 0_0) + 2 Graflex blocks (2x A731S 40128) + e.g. 1 fine boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050). A fine OD-overturning assembly up to 1496 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + e.g. 1 fine boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050). Bridge bar(s) selection chart to build a required OD-overturning diameter For OD-overturning (mm)** Jumbo Bridge bar Classic Bridge bar(s) For fine OD-overturning A731S 010 2x A731S x A x BM050W A731S 020 2x A731S x A x BM050W A731S 030 2x A731S x A x BM050W A731S 040 2x A731S x A x BM050W A731S 050 2x A731S x A x BM050W A731S 060 2x A731S x A x BM050W A731S 001 2x A731S 010 2x A731S x A x BM050W A731S 001 2x A731S 020 2x A731S x A x BM050W A731S 001 2x A731S 030 2x A731S x A x BM050W A731S 001 2x A731S 040 2x A731S x A x BM050W A731S 001 2x A731S 050 2x A731S x A x BM050W A731S 002 2x A731S 010 2x A731S x A x BM050W A731S 002 2x A731S 020 2x A731S x A x BM050W A731S 002 2x A731S 030 2x A731S x A x BM050W A731S 002 2x A731S 040 2x A731S x A x BM050W A731S 002 2x A731S 050 2x A731S x A x BM050W A731S 002 2x A731S 060 2x A731S x A x BM050W78050 * Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking. ** For OD-overturning 1398 to 2021 mm, the classic Jumbo Bridge bar A is still available, see MN 2012 Tooling or Holemaking. 266

267 EPB Bridge bar boring heads Guide Building Bridge bar back-boring assemblies: A fine back-boring assembly up to 676 mm requires: 1 Bridge bar (A731S 0_0) + 2 Graflex blocks (2x A731S 40128) + e.g. 1 fine boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050). Determination of minimum access diameter (D1 min) Balancing condition: R1 = R2 D1 min = C X X = distance between insert s cutting edge and fitted boring head s A78050 body (7,5 < X < 18,5). The two extreme cases: Boring head A78050 set to capacity mini: D1 min = C -2,5 Boring head A78050 set to capacity maxi: D1 min = C - 13,5 A fine back-boring assembly up to 1651 mm requires: 1 Jumbo Bridge bar (A731S 00_) + 2 Bridge bars (A731S 0_0) + e.g. 1 fine boring head (A780 50) with insert holder* + 1 counterweight (BM050W78050). Bridge bar(s) selection chart to build a required BACK-BORING diameter For back-boring (mm)** Jumbo Bridge bar Classic Bridge bar(s) For fine back-boring A731S 010 2x A731S x A x BM050W A731S 020 2x A731S x A x BM050W A731S 030 2x A731S x A x BM050W A731S 040 2x A731S x A x BM050W A731S 050 2x A731S x A x BM050W A731S 060 2x A731S x A x BM050W A731S 001 2x A731S 010 2x A731S x A x BM050W A731S 001 2x A731S 020 2x A731S x A x BM050W A731S 001 2x A731S 030 2x A731S x A x BM050W A731S 001 2x A731S 040 2x A731S x A x BM050W A731S 001 2x A731S 050 2x A731S x A x BM050W A731S 002 2x A731S 010 2x A731S x A x BM050W A731S 002 2x A731S 020 2x A731S x A x BM050W A731S 002 2x A731S 030 2x A731S x A x BM050W A731S 002 2x A731S 040 2x A731S x A x BM050W A731S 002 2x A731S 050 2x A731S x A x BM050W A731S 002 2x A731S 060 2x A731S x A x BM050W78050 * Insert holders to be ordered separately, see MN 2012 Tooling or Holemaking. ** For back-boring 1553 to 2176 mm, the classic Jumbo Bridge bar A is still available, see MN 2012 Tooling or Holemaking. 267

268 EPB Bridge bar boring heads Instructions Bridge bar boring heads, assembling and setting procedures, summary Bridge bar boring heads using Jumbo Bridge bars 1. Assembling two standard Bridge bars onto a Jumbo. 1.1 Select two identical Bridge bars. 1.2 Place the sealing rings ( 6x1.5 mm) in each Jumbo body counterbore (part of Set of O ring seals delivered with Jumbo). 1.3 Remove the sealing cap on the Bridge bar to access to the threaded hole of the lateral fixing screw. 1.4 Place the sealing plug in central bore 40 mm of each Bridge bar After locking, the coolant holes between Bridge bar and Jumbo will be connected Place each Bridge bar in position onto the Jumbo plate in accordance to the chart attached on the Jumbo. Two identical Bridge bars in symmetrical position. 1.6 Lock each Bridge bar by tightening the 4 central Bridge fixing screws (tightening torque: 50 Nm) and the lateral Bridge fixing screw (tightening torque: 50 Nm). Fig. 1.1 Fig. 1.2 Fig. 1.3 Fig x50 Nm / 1x50 Nm Fig Fig Fig

269 EPB Bridge bar boring heads Instructions Bridge bar boring heads, assembling and setting procedures, summary 2. Jumbo Bridge bar holding. Jumbo Bridge bars have two spindle fitting possibilities: 2.1 Fitting onto a milling cutter holder (flange mounting Type 569, spigot 60 mm). 2.2 Fitting directly onto the machine spindle: DIN2079/50 spindle front end (1) with a centering spigot available as accessories (2) (Part No. E ). 2.3 Locking the 4 Jumbo locking screws (tightening torque: 50 Nm). 3. Handling/Transport. 3.1 Fit the two lifting rings into the Jumbo s lateral or back face, to be suitable for horizontal or vertical spindle fitting. 4x50 Nm Fig. 2.1 Fig. 2.2 Fig. 2.3 Fig