c23 inductive and photoelectric solutions High specification inductive and photoelectric miniature sensors

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1 Winter 2014/2015 photoelectric sensors ü c12 series: cubic subminiature ü c23 series: cubic with io-link ü c23 distance: triangulation ü c55 distance: tof NEWS inductive sensors ü c23 full inox: cubic with io-link ü high temperature: 230 C (440 F) ü eco: with io-link ü weld-immune: classics RFID ü LF + hf R/w modules in contrinet contrinex webshop launch sensors for industry 4.0 dallas logistics hub c23 inductive and photoelectric solutions High specification inductive and photoelectric miniature sensors

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3 C23 photo electric series the allrounders The perfect combination of high specifications and miniature size 5

4 C23: The perfect combination of high specifications and miniature size application: conveyors The new C23 series of miniature photoelectric sensors, available in diffuse, reflex, through-beam and background suppression types, offers solutions for a wide range of industries and applications. With IO-Link communication on all PNP-type sensors, the C23 series bridges the gap between machines and the digital world to meet the demands of Industry 4.0. Your advantages ü Top level sensing ranges ü Miniature housing: 20 x 30 x 10 mm 3 ü Special optics for excellent background suppression characteristics ü Alignment aid version for through-beam type ü Cross-talk immunity ü Calibrated sensing ranges ü IP 69K and Ecolab certified ü IO-Link on all PNP sensors The C23 series is excellent for conveyor applications, since it combines reduced size with large sensing ranges to detect fast moving items reliably. Diffuse and background suppression types are very good for narrow conveyors, while reflex and through-beam types are perfect for wider conveyors. Miniature housing Large sensing ranges IO-Link 6

5 IO-Link functionalities with C23 series Data monitoring: Detection status is monitored and continuously transmitted through IO-Link process data. This data contains both the detection state and the stability of detection (sufficient detection margin). It is possible, therefore, to determine whether the sensor is working too close to its detection threshold, for example due to window contamination. Diagnosis: The operating state of the sensor is checked. In case of wire break, under-voltage, disturbances on the receiver, sensor malfunction or installation of the wrong sensor, information is provided directly through IO-Link to enable fast repair, maintenance and replacement. Sensitivity and teach: The sensitivity of the sensor can be adjusted remotely by changing the threshold. Alternatively, the teach function can be used to adapt the threshold to the application. Calibrated sensing ranges ensure easy sensor replacement by uploading the existing sensitivity to the replacement sensor. Light-on/Dark-on selection: The output switching mode can be selected as light-on or dark-on. A single sensor type is configurable for the various needs of an application. This helps reduce the number of different sensor types required in stock. Switching timer: The timing of output switching can be configured. Depending on the needs of an application, output switching can be delayed or the duration stretched. Sensor mode: 3 different modes are selectable depending on the application needs: Normal, Fast and Fine. Normal mode is a good balance of speed and precision. In Fast mode, speed is higher and in Fine mode precision is higher. Sequence selection: For cross-talk immunity with through-beam sensors, up to 10 different emitting sequences can be selected to pair the emitter with the receiver. Detection counter: Detection events are counted. By registering the number of detections, it is possible to calculate the speed or number of parts. The counter can be reset by means of a unique IO-Link message. Temperature: The internal temperature of the sensor is measured continuously, which provides an indication about the ambient temperature in the application. Moreover, the maximum temperature measured is saved for diagnosis and preventive maintenance purposes LO DO 1 2 DATA MONITORING DIAGNOSIS SENSITIVITY AND TEACH LIGHT-ON/DARK-ON SELECTION DELAY STRETCH SENSOR MODE SENSOR MODE SEQUENCE SELECTION SEQUENCE SELECTION DETECTION COUNTER TEMPERATURE 7

6 operating principle Diffuse sensor with background suppression Diffuse sensor with background suppression diffuse sensor sensing range mm photoelectric Technical data Light source Red pinpoint LED Red pinpoint LED Red LED Sensitivity adjustment Potentiometer Teach or IO-Link Potentiometer Supply voltage range VDC VDC VDC Output current 100 ma 100 ma 100 ma Housing/window material PC-ABS/PMMA PC-ABS/PMMA PC-ABS/PMMA Enclosure rating IP 67 & IP 69K, Ecolab IP 67 & IP 69K, Ecolab IP 67 & IP 69K, Ecolab Connection Cable or connector M8 Cable or connector M8 Cable or connector M8 part references PNP with IO-Link or NPN LHR-C23PA-PM#-### LHR-C23PA-TM#-### LTR-C23PA-PM#-### 8

7 diffuse sensor reflex sensor through-beam sensor ,000 Red LED Red LED Red LED IO-Link IO-Link IO-Link VDC VDC VDC 100 ma 100 ma 100 ma PC-ABS/PMMA PC-ABS/PMMA PC-ABS/PMMA IP 67 & IP 69K, Ecolab IP 67 & IP 69K, Ecolab IP 67 & IP 69K, Ecolab Cable or connector M8 Cable or connector M8 Cable or connector M8 LTR-C23PA-NM#-### LRR-C23PA-NM#-### LLR-C23PA-NM#-### 9

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9 c23 INDUCTIVE full inox FLAT, RUGGED, EFFICIENT Inductive sensors in flat, miniature size 11

10 c23 FULL INOX: INDUCTIVE SENSORS in FLAT, MINIATURE SIZE The new, flat C23 is ideal for applications where space is scarce but long operating distances are still indispensable. With this sensor s all-metal housing, applications do not need to pull any punches. Shock and vibration can do no harm to this little problem solver, thanks to its Condet technology and stainless steel housing. Installation is very simple from the front of the device using the two drill holes. Thanks to Contrinex ASIC technology, the new C23 is highly accurate and has an IO- Link interface. This gives the customer various parameterization options, such as switching between NO and NC operation or programming an ON or OFF delay. typical applications Grippers and clamping devices Gantry robots Your advantages ü Indestructible sensor ü Factor 1 on steel and aluminum ü Long operating distances ü IO-Link 12

11 housing size C23 C23 Operating distance mm 7 7 inductive Technical data Housing material Stainless steel V2A Stainless steel V2A Connection Cable Pigtail Enclosure rating IP 68 IP 68 Mounting Embeddable Embeddable Max. switching frequency 200 Hz 200 Hz Supply voltage range VDC VDC Ambient temperature range C / F C / F Output current 200 ma 200 ma part references PNP NO DW-AD-703-C23 DW-AV-703-C NPN NO DW-AD-701-C23 DW-AV-701-C

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13 c12 PHOTOELECTRIC series SAVE SPACE, KEEP PERFORMANCE Excellent detection characteristics in subminiature cubic housing 15

14 c12: EXCELLENT DETECTION CHARACTERISTICS IN SUBMINIATURE CUBIC HOUSING Application: robotics The new C12 series of photoelectric sensors offers reflex, through-beam and background suppression types in a subminiature cubic housing. The very small dimensions of these sensors enable installation wherever space and optical opening are limited. Despite their size, all C12 sensors have long sensing ranges. In particular, the background suppression type has a sensing range up to 120 mm and sensitivity adjustment by a 3-turn potentiometer. Your advantages ü Subminiature housing: 13.5 x 21.8 x 7.7 mm 3 or 13.5 x 27.5 x 7.7 mm 3 ü Small visible light spot thanks to red pinpoint LED ü Long sensing ranges ü Background suppression up to 120 mm with 3-turn potentiometer ü Excellent background suppression characteristics ü 45 angle cable outlet for easy installation The C12 series is perfect for installation on moveable parts in any robotics application. The small visible light spot and long sensing ranges mean that every moveable part, however small or inaccessible, can detect its own position or the presence of an object. Subminiature housing Small visible light spot Long sensing ranges 16

15 operating principle background suppression background suppression background suppression reflex through-beam sensing range mm photoelectric Technical data Light source Red pinpoint LED Red pinpoint LED Red pinpoint LED Red pinpoint LED Red pinpoint LED Light spot size Ø 3.5 mm at 50 mm Ø 2 mm at 8 mm Ø 3 mm at 15 mm Ø 11 mm at 250 mm Ø 23 mm at 500 mm Sensitivity adjustment 3-turn potentiometer No No No No Supply voltage range VDC VDC VDC VDC VDC Output current 50 ma 50 ma 50 ma 50 ma 50 ma Housing/window material ABS/PMMA ABS/PMMA ABS/PMMA ABS/PMMA ABS/PMMA Enclosure rating IP 67 IP 67 IP 67 IP 67 IP 67 Connection Cable or cable + connect. M8 Cable or cable + connect. M8 Cable or cable + connect. M8 Cable or cable + connect. M8 Cable or cable + connect. M8 part references PNP o NPN LHR-C12PA-PL#-### LHR-C12PA-NS#-### LHR-C12PA-NM#-### LRR-C12PA-NM#-### LLR-C12PA-NM#-### 17

16 Triangulation principle Distance 1 Distance 2 18

17 c23 PHOTOELECTRIC distance extreme PRECISION Precise measurement in IP 69K miniature cubic housing 19

18 C23: PRECISE MEASUREMENT IN IP 69K MINIATURE CUBIC HOUSING Application: roll control Using a triangulation method, C23 distance measuring sensors in miniature, cubic housings can measure distances up to 200 mm with submillimeter precision. The miniature housing size and IP 69K rating allow installation in numerous and varied applications. Measurements are transmitted through an analog voltage output. The sensors also offer a second output for a switching window, which is defined by teaching. Your advantages ü Miniature IP 69K housing: 20 x 34 x 12 mm 3 ü Two measurement ranges: mm and mm ü Detection independent of color and surface ü High precision and repeatability ü Settable analog and digital outputs C23 distance measuring sensors are used to measure the thickness of material on a roll for control purposes and end-of-roll detection. The analog range can be adjusted to set the 1 to 10 V analog output to the minimum and maximum thickness of the roll. Precise and repeatable measurements Settable analog range for optimum measurement Digital output for window of acceptance Distance 1 Distance 2 20

19 operating principle distance measuring distance measuring measurement range mm photoelectric Technical data Light source Red LED Red LED Light spot size Ø 5 mm at 50 mm Ø 7 mm at 60 mm Adjustment Teach button Teach button Supply voltage range VDC VDC Analog output voltage V V Resolution 0.12 mm 0.68 mm Linearity +/- 0.4 mm +/- 2 mm Repeatability 0.4 mm 1 mm Housing/window material ABS/PMMA ABS/PMMA Enclosure rating IP 67 & IP 69K IP 67 & IP 69K Connection Connector M8 Connector M8 part references Analog voltage + PNP or NPN DTR-C23PB-TMS-### DTR-C23PB-TLS-### 21

20 Time-of-flight technology Distance 1 Distance 2 22

21 c55 PHOTOELECTRIC distance TIME EQUALS DISTANCE Long distance measurement with time-of-flight technology 23

22 C55: LONG DISTANCE MEASUREMENT WITH TIME-OF-FLIGHT TECHNOLOGY Application: warehouse shelf control Time-of-flight (TOF) technology calculates distance by measuring the time light takes to fly from the sensor to the target and back to the sensor. Thanks to this technology, C55 distance measuring sensors provide long ranges with excellent precision. Measurements are transmitted through an analog output. The sensors also offer a second output for a switching window, which is defined by teaching. The same TOF technology is used for a long range background suppression type with 2 independently settable outputs. C55 distance measuring sensors are fixed to a forklift to check the presence of boxes on warehouse shelves and determine if sufficient space is available on the shelf for the approaching box. Long sensing range Settable analog range for optimum measurement Digital output for window of acceptance Your advantages ü Long measurement range up to 5000 mm ü High precision and repeatability ü Detection independent of color and surface ü Background suppression variant with 2 outputs ü Settable analog and digital outputs ü Compact IP 69K Ecolab housing Distance 1 Distance 2 24 Photo courtesy of LTW Intralogistics

23 operating principle distance measuring distance measuring operating principle background suppression measurement range mm sensing range mm photoelectric Technical data Technical data Light source Laser red, class 1 Laser red, class 1 Light source Laser red, class 1 Adjustment Teach buttons Teach buttons Sensitivity adjustment Teach buttons Resolution < 5 mm < 5 mm Hysteresis 40 mm Linearity +/- 30 mm +/- 30 mm Black/white shift +/- 40 mm Repeatability 10 mm 10 mm Switching frequency 500 Hz Supply voltage range VDC VDC Supply voltage range VDC Analog output ma V Output current 100 ma Housing/window material ABS/PMMA ABS/PMMA Housing/window material ABS/PMMA Enclosure rating IP 67 & IP 69K, Ecolab IP 67 & IP 69K, Ecolab Enclosure rating IP 67 & IP 69K, Ecolab Connection Connector M12 Connector M12 Connection Connector M12 part references part reference Analog + PNP/NPN auto-detect DTL-C55PA-TMS DTL-C55PA-TMS x PNP/NPN auto-detect LHL-C55PA-TMS

24 INDUCTIVE high FOR THE HOTTEST WORK temperature High temperature-resistant sensors up to +230 C (+440 F) 27

25 HIGH TEMPERATURE: BEST LONG-TERM STABILITY IN HOT ENVIRONMENTS The Contrinex High Temperature range includes sensors in sizes from M8 to M50. Sensors that have an internal amplifier resist temperatures of +180 C (+350 F), while those with an external amplifier withstand temperatures up to C (+440 F). Particular attention has been paid to long-term stability under the most demanding conditions. With operating distances from 2 to 25 mm, these sensors are suitable not only for high precision applications, but also applications with greater tolerances and distances. housing size m8 Operating distance mm 2 Your advantages ü Highest long-term stability ü Fit and forget technology ü Reliable sensing in high temperature applications ü Compact construction with integral amplifier for temperatures to C ü External amplifier module for devices up to +230 C Typical applications Paint shops Electroplating Glass production Brickworks Bakery equipment Carbon fiber production inductive Technical data Amplifier Built-in Housing material Stainless steel V2A Connection Silicone cable 2 m Enclosure rating IP 67 Mounting Embeddable Max. switching frequency 600 Hz Supply voltage range VDC Ambient temperature range C / F part references 28 PNP NO DW-HD-623-M8-100

26 m12 m18 M30 M50 M Built-in Built-in Built-in External External Stainless steel V2A Stainless steel V2A Stainless steel V2A Stainless steel V2A Stainless steel V2A Silicone cable 2 m Teflon cable 2 m Teflon cable 2 m Teflon cable 5 m Teflon cable 20 m IP 67 IP 67 IP 67 IP 67 IP 67 Embeddable Embeddable Embeddable Non-embeddable Non-embeddable 500 Hz 400 Hz 200 Hz 150 Hz 150 Hz VDC VDC VDC VDC (amplifier) VDC (amplifier) C / F C / F C / F C / F C / F DW-HD-603-M DW-HD-603-M DW-HD-603-M DW-HD-613-M DW-HD-613-M

27 INDUCTIVE eco unbeatable priceperformance ratio Cost-effective solution for normal environments 31

28 ECO: THE COST-EFFECTIVE SOLUTION FOR NORMAL ENVIRONMENTS New manufacturing processes make the ECO range unbeatable in its class on both price and performance. Despite the low price, no compromise has been made on quality, reliability or durability. For example, the ECO range has a Contrinex ASIC (application-specific chip) as standard. This increases the accuracy and lifetime of sensors and enables communication via IO-Link. The IO-Link interface in the ECO range not only allows the reading of sensor data, such as the number of switching events, chip temperature, etc., but also the modification of certain parameters, such as switching from NO to NC function or programming an ON or OFF delay. IO-Link advantages Continuous monitoring of process data Continuous diagnosis of sensor status Advanced parameter settings Easy check of sensor ID, to ensure the right sensor is at the right place No more manual parameter setting. Parameter sets are downloaded automatically Plug-and-play replacement of sensors Reduced downtime for machine changeover Your advantages ü IO-Link ü Cost-saving solution ü Best value for money ü Highest precision and reliability due to Contrinex ASIC Typical applications Machine construction Materials handling systems Wind energy Textile industry 32

29 IO-Link functionality with eco inductive sensors Data monitoring: Switching state is monitored continuously. This not only monitors the signal itself, but also the state at 80% of the switching distance. One can therefore ensure that the sensor is not working at the limit of its specifications. Diagnosis: The operating state of the sensor is checked. In case of wire break, under-voltage, LC oscillator break or installation of the wrong sensor, information is provided directly through IO-Link to enable fast repair, maintenance and replacement. NO/NC selection: The output switching mode can be selected as NO or NC. A single sensor type is configurable for the various needs of an application. This helps reduce the number of different sensor types required in stock. Switching timer: The timing of output switching can be configured. Depending on the needs of an application, output switching can be delayed or the duration stretched through programming. Detection counter: Detection events are counted. By registering the number of detections, it is possible to calculate the speed or number of parts. The counter can be reset by means of a unique IO-Link message. Temperature: The internal temperature of the sensor is measured continuously, which provides an indication about the ambient temperature in the application. Moreover, the maximum temperature measured is saved for diagnosis and preventive maintenance purposes DATA MONITORING DIAGNOSIS NO/NC SELECTION DELAY STRETCH DETECTION COUNTER TEMPERATURE 33

30 housing size m8 m8 M12 M12 Operating distance mm inductive Technical data Housing material Stainless steel V2A Stainless steel V2A Nickel-plated brass Nickel-plated brass Connection PVC cable Connector M8 PVC cable Connector M12 Enclosure rating IP 67 IP 67 IP 67 IP 67 Mounting Embeddable Embeddable Embeddable Embeddable Max. switching frequency 5000 Hz 5000 Hz 3000 Hz 3000 Hz Supply voltage range VDC VDC VDC VDC Ambient temperature range C / F C / F C / F C / F Output current 200 ma 200 ma 200 ma 200 ma part references PNP NO DW-AD-603-M8-ECO DW-AS-603-M8-001-ECO DW-AD-603-M12-ECO DW-AS-603-M12-ECO 34

31 M18 M18 M30 M Nickel-plated brass Nickel-plated brass Nickel-plated brass Nickel-plated brass PVC cable Connector M12 PVC cable Connector M12 IP 67 IP 67 IP 67 IP 67 Embeddable Embeddable Embeddable Embeddable 2000 Hz 2000 Hz 1200 Hz 1200 Hz VDC VDC VDC VDC C / F C / F C / F C / F 200 ma 200 ma 200 ma 200 ma DW-AD-603-M18-ECO DW-AS-603-M18-ECO DW-AD-603-M30-ECO DW-AS-603-M30-ECO 35

32 INDUCTIVE weld immune MAGNETIC-FIELD IMMUNE AND ECONOMICAL Magnetic-field immune inductive sensors in an economical Classics version 37

33 MAGNETIC-FIELD IMMUNE INDUCTIVE SENSORS IN AN ECONOMICAL CLASSICS VERSION In welding robots and systems, the ultimate hallmark of quality for an inductive sensor is the reliability of its signal, even in the presence of magnetic fields. In addition to the familiar, extremely rugged, all-metal sensors from the Full Inox family, Contrinex now offers a cost-effective solution with a plastic sensing face for less critical applications in welding environments. typical Application Welding robots Your advantages ü Resistant to magnetic fields ü Reliable switching, even in difficult environments ü Factor 1 ü Vibration and shock proof 38

34 housing size m12 m18 m30 Operating distance mm inductive Technical data Housing material CuZn, PTFE coated CuZn, PTFE coated CuZn, PTFE coated Connection Connector M12 Connector M12 Connector M12 Enclosure rating IP 67 IP 67 IP 67 Mounting Embeddable Embeddable Embeddable Max. switching frequency 2000 Hz 2500 Hz 600 Hz Supply voltage range VDC VDC VDC Ambient temperature range C / F C / F C / F Output current 200 ma 200 ma 200 ma part references PNP NO DW-AS-623-M DW-AS-603-M DW-AS-603-M

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36 RFID LOW and high FREQUENCY READ/WRITE MODULES Combinable within the same ContriNet network 41

37 CONTRINET: THE POWERFUL RFID NETWORK FOR LOW AND HIGH FREQUENCY Users of industrial RFID can maximize the flexibility of their systems with the powerful ContriNet RS485 network from Contrinex. ContriNet not only allows up to 31 read/write modules (RWMs) to be connected to an industrial fieldbus, but also the mixing of low and high frequency RWMs in the same network. In addition, since all Contrinex high frequency transponders are ISO/IEC compatible, equipment from different manufacturers can be combined. 24 V 24 V 42 Threaded RWMs are available with S12 connector and RS485 output. The range includes rugged all-metal RWMs with an impervious sensing face and high-temperature RWMs for up to +125 C (257 F). Interfaces are provided for most industrial fieldbuses and USB.

38 application: Washing station The highly flexible ContriNet network is a powerful tool in the hands of RFID system integrators for smart factories. In the harsh environment of a washing station, RFID transponders and read/write modules are exposed to hot water, mechanical shocks, corrosive chemicals and high-pressure jetting. Despite these challenges, identification systems must operate continuously with high reliability. Typically, RFID tags are mounted on the part carriers. On arrival at the washing station, information from the tag is used to select the correct washing cycle for the part type and process. ConIdent advantages ConIdent passive tags require no power source and minimal maintenance. Rugged, low frequency tags with all-metal housings are sealed to IP 67 or IP 69K to resist water penetration and can withstand temperatures up to 180 C (+356 F). Their extended sensing range reduces the risk of mechanical damage. Read/write units interface directly with customer control systems. 43

39 8 8 63,5 4 housing size m18 m30 m18 m30 max read/write distance mm rfid r/w modules 13,5 11 M18x1 Ø16 Ø 16,4 SW LED (4x) M12x1 Technical data Housing material Stainless steel V2A/V4A* Stainless steel V2A/V4A* PBTP/Chrome-plated brass PBTP/Chrome-plated brass Max. current consumption 30 ma 30 ma 30 ma 30 ma Mounting Non-embeddable Non-embeddable Non-embeddable Non-embeddable Ambient / storage temperature C ( F) / C ( F) / C / F C / F range C ( F)* C ( F)* Connection type Connector M12 Connector M12 Connector M12 Connector M12 Weight (incl. nuts) 37 g 127 g 37 g 127 g part references RLS RLS RLS RLS RLS * RLS * 44

40 m18 m30 housing size Ø 26 Ø max read/write distance mm rfid transponders sensing face sensing face sensing face sensing face Technical data PBTP/Stainless steel V2A PBTP/Stainless steel V2A Housing material PPS LCP (Liquid Crystal Polymer) 60 ma 60 ma Mounting Embeddable Non-embeddable Non-embeddable Non-embeddable Ambient temperature range C / F C / F C / F C / F Weight 3.3 g 16.9 g Enclosure rating IP 68 & IP 69K IP 68 & IP 69K Connector M12 Connector M12 37 g 95 g part references RLS RLS RTP RTP

41 Intelligent Sensors for the 4th Industrial Revolution: Industry 4.0 Fit for the future with IO-Link Intelligent sensors are the fundamental building blocks of modern smart factories. They enable sensor-supported production resources (machines, robots, etc.) to configure, control, manage and optimize themselves. Precise, reliable sensor data is now more essential than ever. Sensors from Contrinex, the leader in intelligent sensor technology, ensure excellent data quality. To communicate that data, all Contrinex inductive and photoelectric ASIC sensors will be equipped with IO-Link as standard. Customers use either the sensor s binary PNP output or its intelligent IO-Link interface. Both are available in one and the same device. Another advantage is the fact that, with Contrinex sensors, there is no extra charge for IO-Link. This makes them not only quick and simple to install, but also highly economic. As the first standardized IO technology worldwide (IEC ) for communication with sensors and actuators, IO-Link is crucial to the 4th Industrial Revolution. By installing Contrinex ASIC sensors with IO-Link, users can make themselves fit for the future. 46