Experion Integrated Fire & Gas Safety and Security Monitoring at your fingertips! Ajay Varghese
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1 Honeywell Users Group Asia Pacific Experion Integrated Fire & Gas Safety and Security Monitoring at your fingertips! Ajay Varghese Document control number
2 Sometimes. it doesn t take much time Over 1000 Fire & Gas safety incidents in 2013! 2 The Safety situation is still abnormal
3 What we will be covering Paradigm shifts in Fire & Gas solutions Effective Fire & Gas Alarm Management Incident management with Integrated Experion Asset Management around Gas Detectors Honeywell Fire & Gas Products & Launches 3
4 Paradigm shifts in Fire & Gas solutions 4
5 Paradigm shift.. Customers are now viewing fire hazard detection in their processes and buildings as risk avoidance and mission critical. Not just code compliance Mission Critical Forcing the change.. Safety first Network-ability of systems First responders could be local or remote & need good quality information Risk Avoidance Long term, deployed systems must do More with less, minus any mess 5
6 Fire Panels: Then and Now Conventional Fire panels + beacon sounder Entire panel would report two states per Zone Fault or Alarm!! Hardwired Outputs may report to Plant control system I/O s Addressable nature & Networking capabilities A new detailed Status view across people & locations This pin-points the location & status of a potential hazard the first step to help mitigate risks in a timely manner. 6
7 Fire Detection in Process Area Buildings Sub-stations Switch Rooms / MCCs Pump Houses Control Rooms Local equipment rooms Remote Instrument Enclosures Offshore platforms Accommodation Smoke Alarm in any of these Panels = bad news for the Process Area!! But how soon does the operator actually get to know of this?? 7
8 Data from Fire Panels.. DCS Network Experion Server Experion DCS Tags Compressor 1 Area Experion DCS Tags Compressor 2 Area Experion DCS Tags Utilities Area MAIN Fire Panel EBI Server Associated Sub-Station / MCC Fire Panels Bringing relevant information at operator fingertips! Fire network Adaptor (FNA) 8
9 High Level Interface Modbus example How easy is it to implement a proper High Level interface? 9
10 The Simple Honeywell Interface Fire Alarm Panel 1 Fire Alarm Panel 2 EBI Server Fire network Adaptor FIRE NETWORK over Fibre / Copper Fire Network Adaptor (FNA) provides Automatic discovery of points in Fire panel to EBI Quick Builder Access to Point-level detail Panel Commands like Reset, Walk Test, ACK Alarm and Event Handling Display diagnostic events & Device Status Monitoring 10
11 Alarm States Graphics 11
12 Fire Detector Tag % compensation Smart algorithms identify and compensate for long term changes in the Analog readings of each smoke detector from dirt and dust accumulation % of peak means duct accumulation limit Alarm Sensitivity Levels select the sensitivity of a detector from 1 to 9 (1=highest; 9=lowest) Pre-Alarm Sensitivity Levels select one of nine levels from 1 to 9 (1=self-optimizing, 2=highest 9=lowest) 12
13 Integrated Notification systems EBI Server Fire Alarm Panel 1 Digital Voice Command Panel 1 Fire Alarm Panel 2 Digital Voice Command Panel 2 Fire network Adaptor DAL (Digital Audio Loop) DAL (Digital Audio Loop) DAA-50 DAA-50 Speakers WIP Phones WIP Phones 13 Reliable Peer to Peer Communication
14 Process area F&G : Then and Now Till recently, most Gas & Flame Detection went straight into the ESD Some Information - into the DCS or PLC Standalone packages (like Boiler Controls) had separate Gas Monitoring Panels F&G mitigation systems are SIS - separate to the ESD (prevention) systems Improved availability and reliability with separate F&G system Ease of maintaining the SIL certifications Fire extinguishing suppressant liquids or gas release is a very costly affair leading to more F&G SIS systems 14
15 Separate ESD & F&G SIS Separate HON Safety Manager Proven in use to provide a safe landing in an emergency Yet integrated.. Fail Safe SIL3 Certified Communication : Seamless data-exchange Maximum safety & availability No need for additional equipment or engineering Common hardware platform Easier maintenance, spare parts, Vendor interface 15
16 F&G SIS - Overview in Experion COMMON GAS ALARM COMMON FIRE ALARM COMMON ALARMS AND FAULTS 16
17 Safety Manager Designed for F&G TUV SIL 3 System 40 I/O to 800 I/O per system Remote IO Non-hazardous Multiple Vendor Interface Program for a wide range of F&G Sensors Remote IO hazardous TUV /FM approved F&G applications, NFPA72, EN54-2 Remote I/O supports F&G functionality: Smoke / Heat Detector reset function High Load Output (up to 2A) for Sounders Beacons Line Monitoring functionality for both Inputs and Outputs SMS - Field Proven for more than 3 decades
18 F&G Specific Diagnostics Full diagnostic information from Safety manager is available on Experion Diagnostic information of F&G field devices are extracted and transmitted to Experion Detector faults Dirty Optics / Beam block Detector Status ( in calibration ) UV only, IR only (UV/IR Flame detectors) 18
19 Effective Fire & Gas Alarm Management 19
20 Fire growth Stages Early warning does help! 20
21 Hierarchical Asset Structure in Experion Used to logically present key physical assets and to engineer your Experion system around it... A simple and intuitive means of implementing scope of responsibility (SOR) - access to parts of the plant, process, or equipment Console Stations or operators are assigned the ability to control the points that belong to that asset (or "child" assets) and view the alarms and custom displays for that asset Ready-made alarm aggregation for each asset NEW ASSET CLASS additions empower the operator. 21
22 Fire, Video, Access & Safety systems Experion EBI DVM Clients DVM Database DVM Camera Access Control Fire Panel Video Streamers Analog/ Digital Cameras DCS I/O Safety I/O Together its vital information for Operators & First Responders 22
23 Verify False Alarms Fire & Gas Alarms mean First responders need to physically go, fully prepared to check it out Work-force in the area have to be notified & have to leave work spots 23
24 Incident management with Integrated Experion 24
25 Fire & Gas Scenario Video surveillance Muster Gas Detection in Process Area 4 Perimeter Monitoring & Access Control 25
26 26
27 Integrated System Response Butane 20% LEL Pre-alarm PTZ Camera automatically turns to location Operator clicks alarm to access camera view Automatic recording is started (& pre-record clip saved) Experion Alarm with Camera icon Honeywell DVC PA announcement Combustible Gas Leak detected Area 4 27 Integration is Critical When Every Second Counts
28 Unified Platform of Experion for F&G Fire Panel & PA /GA Experion DCS I/O ESD Safety System F&G Safety System EBI Peer to Peer Peer to Peer Access Control Muster Stations Prompt and partial plant shutdown!! 28
29 Action. First responders receive alert Experion client Control room Alarm monitor Video and Notifications via Mobile Clients 29 Improved Response Times thru Better Coordination
30 Confirmed Fire Emergency! Flame Detector Alarm 30
31 Incident Management and Mitigation 31
32 Unified Platform of Experion F & G Fire Panel & PA /GA Experion DCS I/O ESD Safety System F&G Safety System EBI Peer to Peer Peer to Peer Access Control Total plant shutdown and mitigation initiated!! Muster Stations 32
33 Muster Reports Muster Reports 33
34 Last Known Location: Real-time Update 34
35 Asset Management around Gas Detectors 35
36 Conventional Approach Are you ignoring the information from smart devices connected to your systems? Inaccurate measurements Increases Probability of Failure on Demand Incorrect ranges, leading to faulty trips and emergencies 36 ARE YOU MISSING AN OPPORTUNITY?
37 FDM Smart Choice!! Get instruments to tell you the right information! Correctly set ranges, options, etc. Compare configurations against historical records Check instruments to make sure they are doing their jobs! View status of instruments Reduce probability of failure on demand Plant Area View (Single status window for all assets) 37 WHY WAIT? GET STARTED TODAY!
38 FDM supports Wired / Wireless deployment FDM Client Experion Station with FDM Client Wireless Device Manager Experion Server Field Device Manager Server Safety Manager Universal Safety I/O OneWireless HART Adaptor 38
39 FDM Audit Trail Better organize instrument information History records of all your instruments 39 WHY WAIT? GET STARTED TODAY!
40 FDM Audit Trail Calibration and proof test history 40 WHY WAIT? GET STARTED TODAY!
41 Coming soon.. XNX series DTM file will provide an enhanced graphical interface in FDM 41
42 Honeywell Fire & Gas Products & New Launches 42
43 Revelations 7 Experion Architecture 43
44 Legacy Brands of Fire Systems Founded 1949 Sold to Pittway 1987 Founded 1966 Sold to Pittway 1999 Founded 1851 Founded in 1963 Sold to Honeywell 2005 Sold to Honeywell Gamewell and FCI Merge to form Gamewell-FCI Founded Pittway Sold to Honeywell Founded 2003 Founded 1952 Sold to Pittway 1984 Founded 1976 Sold to Pittway
45 Fire System Offerings XLS Fire Panel Best in class Networking Aspirated Smoke Detection (ASD) Hon FAAST / VESDA samples air and analyses for smoke particles to provide the earliest possible warning of fire ` Digital Voice Command (DVC) System voice messages, alert and evacuation tones New XLS 3000 Fire panel for Australia Early Next year! PINNACLE Multi-Sensor Detector Intelligent alarm combining four elements of a fire Smoke, Heat, Carbon Monoxide (Co) and Flame VIEW Detector Higher sensitivity than normal optical detectors 45
46 Legacy Brands in Gas Detection SF Detection 1973 Neotronics 1970 Lumidor 1969 MDA Scientific 1968 Sieger Ltd BW Technologies 1986 MST Technologies 1977 Manning Technologies 1968 Vulcain Alarms Sperian 1981 Biosystems Fire Sentry Flammable gas: 1959: Launch of first Siegister catalytic bead 1985: Launch of first Infrared Point detector First open path Infrared gas detector Rae Systems 46
47 Gas & Flame detectors Comprehensive monitoring of flammable, toxic and Oxygen gas hazards ATEX/ IECex Hazardous area approved Sensors Searchline Excel - Open Path Gas Detector Transmitters offer HART/FF HALO with Optima Sensors Fire Sentry Flame Detectors XNX Universal transmitter Sensepoint XCD range RAE system Wireless Offering 47
48 Summary Sensitive, reliable and Multiple Intelligent sensors Verification methods for risks and the response Situational awareness delivered by availability of good data for decision-making 48
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