Portrait of WhiteLabel-TandemProjects The international Expert Net

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1 Portrait of WhiteLabel-TandemProjects The international Expert Net Fields of WLTP-Business

2 Hubert Baier Dr. rer. nat. ineralogist, Processengineer Study of Geoscience at the Westphalian Wilhems-University uenster (G) and Applied aterial Science at TU Innsbruck (A) 1988 Diploma: Influences on the crystal growth and quality demands in the production of FGD-gypsum 1993 Thesis: Characterization, processing and utilisation of ESP-fly ashes; awarded Holcim (CH) developing high-early-strength binder systems and establishing the Alternative Fuel and Raw aterial-concept R&D, waste management and customized production of Alternative Raw aterials at STRABAG (G) Head of Central AFR-Devision at Dyckerhoff Cement (G) anaging Director of a echanical-biological Treating plant, first awarded public processing plant Consultant engineer at GIZ in Thailand and orocco, and Ukraine Senior AFR project manager at Polysius and FuelTrack, Environmental-Innovation Award Editor-in-Chief at ZKG International Since 2009 WhiteLabel-TandemProjects Inc. 2

3 WhiteLabel-TandemProjects mission is to serve you best in all conscience. On our white label you can outline your targets, and together we all will pedal stronger!

4 WhiteLabel-TandemProjects is an international service provider with partners in US, Greece, Russia and Brasil, and offering # waste assessment and technical assessment of thermal processes # pre-engineering and design of the required pre-processing, materials handling regarding co-processing, # critical review and upgrading # reconstruction and optimization # implementation of quality assurance # training and coaching # SRF starter-kids to rent

5 ewb-engineering St. Petersburg WhiteLabel-TandemProjekte e.u. ünster WhiteLabel-TandemProjects Inc. Atlanta echanologiki Ltd. Athens Terraelhor Ltd. Sao Paulo

6 The Expert-Team Dr. Hubert Baier Process Engineer WhiteLabel-TandemProjects/ Germany Christiane Dias Pereira Advocate/ Civil Engineer Terraelhor Ltda./ Brazil Uwe Eschenhorst Process Engineer WhiteLabel-TandemProjects/ USA Dr. Erwin Schmidl Process Engineer WhiteLabel-TandemProjects/ Germany Nikos Kotselopoulos Sales echanologiki Ltd./ Greece Eugen Bytschkow Sales Engineer EWB Sorting Engineering/ Russia 6

7 The Integrated Resource anagement Waste source valuables Sorting unicipal Waste Incinerator Scrap recycling echanical Biological Treatment Slag processing Biogas power Scrap recycling RDF-power plant Co-Incineration Co-processing Sanitary land filling Road works

8 WLTP Fields of Business Waste source valuables Sorting unicipal Waste Incinerator Scrap recycling echanical Biological Treatment Slag processing Biogas power Scrap recycling RDF-power plant Co-Incineration Co-processing Sanitary land filling Road works

9 The track from waste to flame COARSE - TREATING FINE - TREATING ATERIALS - HANDLING PYROPROCESS 300 mm Fe OPT 1 ( BT ) 100mm 300mm HC 7 HC 7 NIR SRF E Ē Fermentation PVC Vol. 30 mm LIGHT Org C CH4 ECS HEZ STORAGE BUNCER SRF SRF Compost screening Fe Al RDF SANITARY LANDFILLING RDF HEAVY RDF SRF OPT 2 ( BT ) 80 mm Fe Fe ECS 300 mm ECS Al RDF Al mm HC 7 NIR Fe ECS PVC Vol. Al HEZ ECS SANITARY LANDFILLING Fe Al SANITARY LANDFILLING

10 Current path of co-processing Fuel for a combustion chamber at the calciner is typically: extreme coarse (<1500mm) Requires minutes for burnout hard to handle Examples: HCF roughly shredded, as tires, windblades, tar paper etc. biomass as it is, like carnel, nutshell etc. Fine ground raw meal Fuel for the calciner is typically: id size (<100mm) requires 5-8s retention time Examples: shredded tires (TDF) RDF: mix of paper, textiles, plastic, card board etc. Fuel for a main burner is typically: comminuted or sprayable to a small particle size obilgatory free of 3-D impurities, which effect the clinker burning process (reductive burning) easy and fast to ignite Examples: Liquid fuel, like solvents or used oil, Impregnated saw dust SRF: fine treated, 2-D-fraction mix of paper, textiles, plastic, card board etc. Ground dry sewage sludge (DSS) Fuel for the kiln inlet is typically: coarse (<800mm) Examples: whole tires biomass cement clinker

11 regarding SW composition waste analysis and assessment Commercial & Key: unicipal Solid Industrial Waste Waste (SW) CV: calorific value (C&IW) J ega Joule t ton SW unicipal Solid Waste Primary Shredder Primary Shredder C&IW Commercial and Industrial Waste <300mm <300mm AF Alternative Fuel HCF High Calorific Fraction FCB Fluidized Bed Combustion Option 1: biological RDF Residue Derived Fuel degradation/ drying SRF Solid Recovered Fuel NIR Near Infrared (Sorting) PVC Polyvinylchlorid Flat Screen over light Ferrous Separator Ballistic Separator 2D two dimensional (<60/80mm) size fraction 3D three dimensional drop through heavy fraction Valuables for recycling NIR PVC HCF - # RDF-Power plant # FBC # Combustion Chamber # feedstock for RDF RDF - TDF - SRF - # Calciner # Calciner # ain burner # Vortexill # combustion cement kiln # feedstock for SRF chamber # vessel burner in power plants shredder (<80mm) 2D-sifter fine shredder (<25mm) Option 2: biological degradation Ferrous Separator 3D & heavy fraction Eddy Current Ferrous Separator depending on quality non-iron fraction Sanitary Landfill magnetic fraction sampling/ HCF <300mm cv ~14-16 GJ/t storage/ homogenizing RDF <80mm SRF <25mm In cv ~ the GJ/t future, pre-processing cv ~ GJ/t will storage/ become DIY on storage/ the homogenizing homogenizing cement work. sampling/ sampling/ TDF <120mm cv max. 28 GJ/t sampling/ shipment/ conveying reception/ truck unloading storage shipment/ shipment/ Consequently, the technical conveying conveying solutions will respect the TDF <80mm cv max. 28 GJ/t requirements of the kiln reception/ reception/ truck unloading process than sampling/ of disposal truck unloading storage/ storage/ management. homogenizing homogenizing sampling/ ceiling crane or wheel loader ceiling crane or wheel loader ceiling crane or wheel loader thermal drying screening drop through over size screening drop through 3D & heavy fraction 2D-sifter drop through weigh feeder sampling/ sampling/ 12

12 WLTP Fields of Business 1. Preliminary work 2. Pretreatment 3. aterials Handling 4. Coprocessing 1.1 Definition 1.2 Waste assessment 1.3 Assessment of the exploitation process 1.4 Economical assessment 1.5 Legal assessment or enforcement 1.6 Designing the concept right to the local conditions 1.7 Designing the required pretreating process 2.1 Source & Composition of waste 2.2 Pre-Treating haz./ non-haz. waste 2.3 invite for bids and recommendation 2.4 Faulty operation/ critical review 2.5 Quality assurance 2.6 Process and cost optimization 3.1 proven & appropriate devices 3.2 invitation for bids and recommendation 3.3 Quality assurance 3.4 Occupational Safety and Care 4.1 Thermal process 4.2 Feeding points 4.3 Co-processing Traditional odern Future 4.4 Faulty operation/ critical review 4.5 Quality assurance 4.6 Process and cost optimization

13 Alternative Fuel have to match your processs!

14 WhiteLabel- TandemProjects e.u. ember of

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