400 4x4 EFT Model Number A2013IRG4BETR SHARE OUR PASSION.
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1 x4 EFT Model Number A2013IRG4BETR TM SHARE OUR PASSION.
2 TABLE OF CONTENTS 2013 ATV 400 4x4 EFT (Model No. A2013IRG4BETR) FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES... 1 REAR BODY, RACK, AND TAILLIGHT ASSEMBLY... 2 FRAME AND RELATED PARTS... 3 WINCH ASSEMBLY... 4 LICENSE PLATE HOLDER ASSEMBLY... 5 SEAT ASSEMBLY... 6 STEERING ASSEMBLY... 7 HANDLEBAR ASSEMBLY... 8 INSTRUMENT POD ASSEMBLY... 9 FRONT SUSPENSION ASSEMBLY REAR SUSPENSION ASSEMBLY WHEEL AND TIRE ASSEMBLY HYDRAULIC BRAKE ASSEMBLY PARKING BRAKE ASSEMBLY GAS TANK ASSEMBLY SHIFT LEVER ASSEMBLY AIR INTAKE ASSEMBLY ENGINE AND EXHAUST OIL COOLER ASSEMBLY CASE/BELT COOLING ASSEMBLY DRIVE TRAIN ASSEMBLY REAR DRIVE GEARCASE ASSEMBLY WIRING HARNESS ASSEMBLY BATTERY AND STARTER ASSEMBLY CARBURETOR CYLINDER ASSEMBLY CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY REED VALVE ASSEMBLY CAM CHAIN ASSEMBLY CRANKCASE ASSEMBLY CRANKSHAFT AND PISTON ASSEMBLY CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY STARTER CLUTCH ASSEMBLY CRANK BALANCER ASSEMBLY OIL PUMP AND STRAINER ASSEMBLY TRANSMISSION ASSEMBLY SECONDARY TRANSMISSION ASSEMBLY GEAR SHIFTING ASSEMBLY SECONDARY DRIVE ASSEMBLY MAGNETO ASSEMBLY NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. For a complete list of related items, refer to the current accessory catalog Arctic Cat Inc. Effective October 2012 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
3 FRONT RACK, BODY PANEL, AND HEADLIGHT ASSEMBLIES Rack, Front - Assembly (inc. 2) Decal, Warning - Load Screw, Cap Screw, Cap Spacer Grommet Nut, Lock Tube, Mounting Headlight - Assembly - Right (inc ) Headlight - Assembly - Left (inc ) Lens, Headlight - Right Lens, Headlight - Left Bulb Bulb, Headlight Socket, Headlight - Assembly Clip, U-Nut Screw, Cap Clamp, Routing Screw, Cap Clip, U-Nut Panel, Side - Lower - Right Grommet Panel, Side - Lower - Left Cover, Access - Black Clip, Retaining Cover, Gas Tank - Red Clip, Retaining Panel, Splash - Front Right Panel, Splash - Front Left Shield, Linkage Screw, Self-Tapping Panel, Fender - Front - Red Nut, Lock Reflector - Amber Decal, Warning - Reverse/Pre-Ride Decal, Warning - Turn/Hill Decal, Warning - Age Decal, Warning - General Decal, Arctic Cat X 1 Decal, Side - Upper Right X 1 Decal, Side - Upper Left Screw, Cap 1
4 REAR BODY, RACK, AND TAILLIGHT ASSEMBLY X 1 Rack, Rear - Assembly (inc. 2-3) Decal, Warning - Load Screw, Cap Spacer Grommet Nut, Lock Screw, Cap Screw, Cap Tube, Mounting Bracket, Mounting - Rear Rack - Right Bracket, Mounting - Rear Rack - Left Panel, Fender - Rear - Red Nut, Lock Reflector - Amber Decal, Warning - Tire Pressure Foil, Protective - Right Foil, Protective - Left Decal, Arctic Cat X 2 Decal, 400 New Qty Description Screw, Cap Clip, U-Nut Screw, Cap Taillight Assembly - Right (inc ) Taillight Assembly - Left (inc ) Bulb Socket, Taillight - Assembly - Right Socket, Taillight - Assembly - Left Bulb, Taillight Footwell - Front - Right Footwell - Front - Left Screw, Machine Nut, Lock Screw, Cap Footpeg Screw, Shoulder Footwell - Rear - Right Footwell - Rear - Left Washer 2
5 FRAME AND RELATED PARTS Frame, Main Bumper - Front Screw, Cap Screw, Cap Fascia, Bumper Turn Signal - Right - Assembly (inc. 7-9) Turn Signal - Left - Assembly (inc. 7-9) Lens - Right Lens - Left Bulb Harness - Right Harness - Left Screw, Self-Tapping Screw, Cap Clip, U-Nut Relay, Turn Signal Screw, Cap Bracket, Mounting - Electrical Screw, Cap Screw, Cap Horn, Electric - 12V Screw, Machine Lock, Steering Footrest Panel, Belly Screw, Shoulder Shield, Gearcase (inc. 25) Foil, Protective Cushion Decal, Warning - Towing Mount, Ball Hitch (inc ) Nut, Lock Screw, Cap 3
6 Winch (inc. 2-4 and two No. 5) Decal, Warning - Tension Decal, Warning - Operation Cable, Winch Nut w/washer Washer, Lock Screw, Cap Roller, Winch (inc. 9) Decal, Warning - Pinch Point Screw, Machine Strap Hook, Winch Pin Pin, Cotter AR Tie, Cable - 8 in. WINCH ASSEMBLY New Qty Description AR Tie, Cable in Cable, Winch/Solenoid - Yellow Cable, Winch/Solenoid - Blue Cable, Solenoid/Battery - Red Cable, Solenoid/Battery - Black Boot, Terminal Screw, Machine Solenoid Nut, Lock Plate, Mounting - Winch Switch, Winch - Assembly Bracket, Winch Switch Washer, Internal Tooth Lock Screw, Machine 4
7 Holder, License Plate Light Assembly (inc. 3-9) Harness Bulb Base Seal Lens LICENSE PLATE HOLDER ASSEMBLY Cover Screw, Self-Tapping Screw, Self-Tapping Nut, Lock Clamp Screw, Cap 5
8 Seat Assembly (inc. 2-5) Bumper, Seat Bumper, Seat Latch, Seat SEAT ASSEMBLY New Qty Description Spring, Seat Latch Retainer, Tool Kit Kit, Tool Wrench, Spanner - Optional 6
9 Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing - Upper Housing - Lower Post, Steering Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal STEERING ASSEMBLY Washer Screw, Cap Tie Rod - Assembly (inc ) End, Tie Rod - Left-Hand Thread Nut - Left-Hand Thread Tie Rod Nut - Right-Hand Thread End, Tie Rod - Right-Hand Thread Nut Pin, Cotter 7
10 Handlebar Plug, Handlebar Grip, Handlebar End Cap, Handlebar Washer Screw, Machine Case, Throttle - Assembly (inc. 8-17) Cover, Throttle Case w/switch Screw, Cap Washer Arm, Throttle HANDLEBAR ASSEMBLY New Qty Description Spring Screw, Machine Nut Screw, Machine Spacer Lever Decal, Brake Lever Lock Switch, Control - Assembly Mirror Assembly - Right Mirror Assembly - Left AR Tie, Cable 8
11 Switch, Ignition - Assembly (inc. 2-4) Cover, Key Key, Ignition - Blank - C Series Nut, Flange - Ignition Switch Outlet, Accessory - 12V Speedometer - Assembly Pod, Instrument - Black INSTRUMENT POD ASSEMBLY X 1 Decal, Arctic Cat Bracket, Retaining Nut w/washer Screw, Cap Bracket, Mounting - Pod (inc. 13) Grommet 9
12 FRONT SUSPENSION ASSEMBLY X 2 Shock/Spring Assembly - Platinum Screw, Cap Nut, Lock A-Arm, Upper Right - Platinum (inc. 5-9) A-Arm, Upper Left - Platinum (inc. 5-9) Axle Bushing Seal Ring, Retaining Ball Joint Screw, Cap Screw, Cap A-Arm, Lower Right - Platinum (inc. 6-9 and 13) A-Arm, Lower Left - Platinum (inc. 6-9 and 13) New Qty Description Axle Axle, Drive - Front (inc ) Repair Kit, Boot - Drive Axle - Inbound (inc. 16) Clip, Retaining Repair Kit, Boot - Drive Axle - Outbound Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Bearing Ring, Retaining Screw, Cap 10
13 REAR SUSPENSION ASSEMBLY Shock/Spring Assembly - Platinum Screw, Cap Nut, Lock Screw, Cap A-Arm, Upper Right - Platinum (inc. 6-8) A-Arm, Upper Left - Platinum (inc. 6-8) Axle Bushing Seal Screw, Cap Screw, Cap Screw, Cap A-Arm, Lower Right - Platinum (inc. 7-8 and 13) A-Arm, Lower Left - Platinum (inc. 7-8 and 13) Axle Axle, Drive (inc ) Repair Kit, Boot - Drive Axle - Inbound Ring, Retaining Repair Kit, Boot - Drive Axle - Outbound Knuckle - Assembly - Right (inc ) Knuckle - Assembly - Left (inc ) Bearing Ring, Retaining Bushing Axle 11
14 WHEEL AND TIRE ASSEMBLY New Qty Description Screw, Shoulder Pin, Cotter X 3 Disc, Brake Wheel - Platinum Hub, Wheel - Front (inc. 4) Nut, Lug Stud Tire - Front Hub, Wheel - Right Rear (inc. 4) Tire - Rear Hub, Wheel - Left Rear (inc. 4) Stem, Valve Nut, Castle 12
15 Screw, Cap Caliper, Brake - Right Front (inc. 3-9) Caliper, Brake - Left Front (inc. 3-9) Caliper, Brake - Rear (inc. 3-9) Housing, Caliper - Assembly - Right Front (inc. 4-6) Housing, Caliper - Assembly - Left Front (inc. 4-6) Housing, Caliper - Assembly - Rear (inc. 4-6) Piston/Seal Set (inc. 5) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Bolt, Banjo-Fitting Washer, Crush Clamp, Brake Hose Screw, Cap Bracket, Mounting - Brake Hose Assembly Screw, Cap Hose, Brake - Assembly HYDRAULIC BRAKE ASSEMBLY Hose, Brake Brake Assembly (inc ) Screw, Machine - Kit Cover, Reservoir Screw, Machine - Kit Clamp, Master Cylinder Master Cylinder Assembly Lever Assembly - Kit (inc ) Lock, Brake Lever - Kit Lever Pin - Kit Hose, Brake Bolt, Banjo-Fitting - Double Brake Assembly Pin, Clevis Washer Pin, Cotter Switch, Brake Hose, Brake AR Tie, Cable - 8 in Screw, Cap Screw, Cap Washer O-Ring Pedal, Brake 13
16 Caliper (inc. 2) Pad, Brake - Set Screw, Cap Cable Handle, Brake - Assembly (inc. 6-15) E-Ring Lock, Brake Lever Pin PARKING BRAKE ASSEMBLY New Qty Description Lever, Brake Housing, Brake Lever Switch, Brake Adjuster, Cable Nut Screw, Shoulder Screw, Cap 14
17 Tank, Gas - Assembly Cap, Gas Tank (inc. 3) Gasket, Gas Tank Cap Screw, Self-Tapping Plate, Retaining Pump, Fuel - Assembly Seal Screw, Shoulder GAS TANK ASSEMBLY Grommet Shield, Heat Screw, Machine Knob, Gas Tank Valve Valve, Gas Tank Nut, Lock Hose, Gasline (inc. 16) Clamp, Hose 15
18 Knob, Shift Lever Clip, Retaining Lever, Shift Screw, Cap Washer O-Ring Actuator, Shift Spring, Shift Lever Axle, Pivot O-Ring SHIFT LEVER ASSEMBLY New Qty Description Nut, Lock Screw, Cap Bushing Nut, Lock Linkage, Shift - Assembly (inc ) Nut, Hex - Right-Hand Thread Adjuster, Shift Linkage Nut, Hex - Left-Hand Thread Washer E-Ring 16
19 Filter, Air - Assembly (inc. 2-13) Screw, Cap Valve, Drain Clamp Latch Cover, Air Filter Spacer Element, Air Filter Gasket, Air Filter Housing, Air Filter Spring Washer Nut, Lock Clip, Retaining Clamp AIR INTAKE ASSEMBLY Boot, Air Intake Clamp Boot, Air Intake Boot, Air Intake Boot, Air Intake Hose, Oil Catch (inc. 22) Clamp, Hose Housing, Air Intake Bracket, Mounting - Air Intake Housing Screw, Self-Tapping Foil, Protective Clamp Pipe, Drain Boot, Air Intake 17
20 Engine (inc. 2-3) Mount, Rubber - Engine Mount, Rubber - Engine Screw, Cap Nut, Lock Decal, Warning - Clutch Cover Switch, Temperature - Fan O-Ring Switch, Temperature - Light Pipe, Exhaust - Assembly (inc ) Pipe, Exhaust Shield, Exhaust ENGINE AND EXHAUST New Qty Description Clamp Screw, Cap Gasket, Exhaust Pipe Spring, Extension Seal, Exhaust Muffler - Assembly (inc ) Gasket, Spark Arrester Arrester, Spark - Assembly Screw, Cap Bushing Cover, Muffler Screw, Machine 18
21 Cooler, Oil - Assembly (inc. 2-3, three No. 4, and 5-6) Cooler, Oil Fan, Cooling Nut, Lock Screw, Cap Grommet Screw, Shoulder Bushing, Stem OIL COOLER ASSEMBLY Clamp, Hose Hose, Oil Clamp, Hose Hose, Oil O-Ring Fitting, Oil Screw, Cap Fitting, Oil 19
22 CASE/BELT COOLING ASSEMBLY New Qty Description Duct, Belt - Air Out Boot, Duct Screw, Self-Tapping Clamp Clamp Duct, Belt - Air In 20
23 Gearcase, Front Clamp, Hose AR Hose, Vent Fitting, Vent Clamp, Hose Bladder, Gearcase Nut, Lock Screw, Cap Bumper, Propeller Shaft Shaft, Propeller Clamp DRIVE TRAIN ASSEMBLY Boot, Coupler Flange, Output Screw, Cap Boot Clamp Shaft, Propeller Gearcase, Rear Clamp, Hose Clip, Routing AR Tie, Cable - 8 in. 21
24 Complete Front Drive Gearcase Assembly Shaft, Input Seal Ring, Retaining Bracket, Actuator Actuator O-Ring Screw, Self-Tapping Bearing Screw, Self-Tapping Housing, Pinion Gasket, Flange Ring, Retaining Shaft, Selector Ring, Retaining Fork, Selector Shaft, Shuttle O-Ring Spring, Return Collar, Lock Coupler, Drive Gear, Pinion - Assembly - 11T (inc ) FRONT DRIVE GEARCSE ASSEMBLY New Qty Description Collar, Retaining Bearing Housing, Gearcase Bearing Pin, Dowel Plug, Magnetic (inc. one No. 28) O-Ring O-Ring Bearing AR Shim, 41 x 49 x 1.0 mm AR Shim, 41 x 49 x 1.1 mm AR Shim, 41 x 49 x 1.2 mm AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Gear, Ring - 34T Cover, Gearcase Fitting, Elbow Plug, Oil Level (inc. one No. 28) Seal Plug, Fill (inc. 38) O-Ring 22
25 Complete Rear Drive Gearcase Assembly Housing, Gearcase X 2 Bearing Seal Gear, Ring - 34T AR Shim, 41 x 49 x 1.0 mm AR Shim, 41 x 49 x 1.1 mm AR Shim, 41 x 49 x 1.2 mm AR Shim, 41 x 49 x 1.3 mm AR Shim, 41 x 49 x 1.4 mm AR Shim, 41 x 49 x 1.5 mm AR Shim, 41 x 49 x 1.6 mm AR Shim, 41 x 49 x 1.7 mm Button, Thrust AR Shim, 6.3 x 18 x 1.0 mm AR Shim, 6.3 x 18 x 1.1 mm AR Shim, 6.3 x 18 x 1.2 mm AR Shim, 6.3 x 18 x 1.3 mm AR Shim, 6.3 x 18 x 1.4 mm AR Shim, 6.3 x 18 x 1.5 mm AR Shim, 6.3 x 18 x 1.6 mm AR Shim, 6.3 x 18 x 1.7 mm O-Ring REAR DRIVE GEARCASE ASSEMBLY Cover, Gearcase Plug, Fill (inc. 11) O-Ring Fitting, Elbow Screw, Self-Tapping Plug, Magnetic (inc. one No. 15) O-Ring Bearing Gear, Pinion - Assembly - 11T (inc ) Bearing Collar, Retaining Pin, Dowel Collar, Lock Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Shaft, Input Plug, Oil Level (inc. one No. 15) 23
26 Harness, Main (inc. 2-6) Cover, Fuse Block Holder, Fuse Relay (5-Pin) - 30 Amp Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp 6 1 Decal, Fuse Block - Not Serviced Individually Clip, Retaining WIRING HARNESS ASSEMBLY New Qty Description Tray, Electrical CDI Unit Regulator, Voltage Screw, Cap Nut, Lock Screw, Machine Coil, Ignition - Assembly (inc. 15) Cap, Spark Plug AR Tie, Cable Control, Hazard 24
27 BATTERY AND STARTER ASSEMBLY Battery Assembly (inc. 2-5) Cap Clamp, Hose Hose, Vent Decal, Warning Cable, Battery/Ground Cable, Battery/Solenoid Cable, Solenoid/Starter (inc. 9) 9 1 Boot, Terminal - Part Number not Available Nut w/washer Motor, Starter - Assembly (inc. 12) O-Ring Screw, Cap Nut, Lock Solenoid (inc. 16) Fuse - 30 Amp Screw, Machine Bracket, Mounting - Solenoid Nut 25
28 Complete Carburetor Assembly Cover, Top Screw, Machine Spring Seat, Spring Jet Needle Piston, Vacuum Screw, Idle Adjust Washer Spring Plate Screw, Machine Choke, Electric Cover, Electric Choke O-Ring, Float Chamber Valve, Float - Set Float Set Needle Jet Holder, Needle Jet Main Jet Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional Main Jet Optional CARBURETOR New Qty Description Starter Jet Slow Jet Screw, Machine Spring Diaphragm Assembly Housing, Pump U-Ring Screw, Machine Screw, Drain Screw, Pilot - Set Cover Screw, Machine Hose, Vent Cable, Throttle 26
29 Cylinder Gasket, Cylinder Head Gasket, Cylinder CYLINDER ASSEMBLY Pin, Dowel Nut, Lock 27
30 CYLINDER HEAD AND CAMSHAFT/VALVE ASSEMBLY Head, Cylinder Pin, Dowel Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Cap Screw, Cap Screw, Cap Plug, Head O-Ring Screw, Cap Cap, Inspection Spark Plug - NGK CR8E Manifold, Intake (inc. 16) O-Ring Screw, Machine Insert, Intake Manifold Clamp Camshaft C-Ring Sprocket Pin, Alignment New Qty Description Plate, Retainer Screw, Cap Arm, Valve Rocker - Intake Screw, Adjuster Nut Arm, Valve Rocker - Exhaust Shaft, Rocker Arm Gasket Plug, Shaft Cotter, Valve Retainer, Spring Spring, Valve Seal, Oil Seat, Spring Valve, Intake Valve, Exhaust Screw, Cap Screw, Cap Washer Bolt, Stud Nut Pin, Dowel Plug, Oil Gallery 28
31 Cap, Inspection - Reed Valve Cover, Reed Valve Valve, Reed Body, Reed Valve Screw, Cap Gasket Pipe, Air Screw, Cap Gasket REED VALVE ASSEMBLY Screw, Cap Duct, Air Clamp Clamp Vacuum, Air - Assembly Mount, Air Vacuum Duct, Air Hose Assembly (inc. 18) Clamp, Hose 29
32 CAM CHAIN ASSEMBLY New Qty Description Chain, Cam Spring Guide, Chain Plug Tensioner, Chain Washer Pivot, Tensioner Gasket Washer Screw, Cap Adjuster, Tensioner - Assembly (inc. 7-9) 30
33 Crankcase - Assembly (inc. 2-4) Pin, Dowel Screw, Cap Screw, Cap Screw, Cap Screw, Cap Screw, Cap Pin, Dowel Bearing Bearing Bearing Screw, Machine Retainer, Bearing Bearing Bearing CRANKCASE ASSEMBLY Bearing Bearing Bearing Tube, Vent - Crankcase Seal Plate, Oil Guide - Right Plate, Oil Guide - Left Seal Retainer Screw, Machine Gasket Plug, Oil Pressure Union, Oil Filter Filter, Oil Bolt, Stud 31
34 CRANKSHAFT AND PISTON ASSEMBLY New Qty Description Crankshaft Assembly Circlip Piston Set (inc. 3-5) Bushing Ring, Piston - Set Nut Pin, Piston 32
35 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY Cover, Clutch Gasket Seal, Clutch Housing Bearing Retainer, Bearing Screw, Machine Plate, Air Intake Screw, Cap Cover, V-Belt Gasket, V-Belt Cover Pin, Dowel Bearing Circlip Plug, Drain Gasket, Drain Plug Screw, Cap Screw, Cap Screw, Cap Screw, Cap Cover, Magneto Gasket, Magneto Cover Bearing Plug Washer, Crush Stick, Oil Level (inc. 26) O-Ring, Oil Level Stick Seal O-Ring Retainer, Oil Seal Screw, Machine Cover, Magneto - Outer Screw, Machine 33
36 Gear, Starter Idler - No Gear, Starter Idler - No Pin, Starter Idler Gear No Pin, Starter Idler Gear No Gear, Starter Clutch (inc. 6) STARTER CLUTCH ASSEMBLY New Qty Description Bearing Clutch, One-Way (inc. 8) 8 1 Bearing - Not Serviced Individually Screw, Cap 34
37 Balancer, Crank Key Pin, Alignment Gear, Driven CRANK BALANCER ASSEMBLY Gear, Oil Pump Drive Washer Screw, Cap 35
38 Pump, Oil Gear, Driven Pin, Dowel Washer Ring, Retaining Screw, Machine Strainer, Oil Screw, Cap OIL PUMP AND STRAINER ASSEMBLY New Qty Description Cap, Oil Strainer O-Ring Screw, Cap Pin, Dowel Plug, Drain Gasket Valve, Oil-Relief - Assembly (inc. 16) O-Ring 36
39 Shoe, Clutch - Assembly Clutch, One-Way Nut Housing, Clutch O-Ring Spacer Face, Fixed Drive Belt, Drive Face, Movable Drive TRANSMISSION ASSEMBLY Roller, Movable Drive Face Spacer, Movable Drive Face Plate, Movable Drive Face Damper, Movable Drive Face Nut Clutch, Driven - Assembly (inc. 16) Key Nut 37
40 SECONDARY TRANSMISSION ASSEMBLY Washer Gear, Reverse Idle Bushing Shaft, Reverse Idle Spacer Driveshaft Countershaft Assembly (inc. 8-18) Gear Select, Reverse Circlip Washer Bushing Bearing Gear, Reverse Driven Gear, Driven - Low New Qty Description Gear Select, Sliding Washer, Thrust Gear, Driven - High Countershaft Gear, Drive Shaft, Output Pin, Dowel Gasket, Housing Housing, Speedometer Sensor Screw, Cap Sensor, Speedometer Gasket Screw, Cap Bearing 38
41 Shaft, Gear Shift - Assembly (inc. 2-8 and two No. 9) Shaft, Gear Shift Pin, Dowel Spring Cam, Reverse Circlip C-Ring Cam, Gear Shift Washer Screw, Cap Switch, Gear Shift Position Spacer, Speed Sensor Washer, Thrust Washer, Thrust Plate, Gear Shift Cam GEAR SHIFTING ASSEMBLY Screw, Cap Washer Ring, Retaining Shaft, Sub-Gear Shift (inc. 18) Seal Screw, Cap X 1 Clamp, Wire - Optional Arm, Select Washer Stopper, Cam Support, Cam Stopper Spring Washer Nut, Lock Shaft, Shift Fork Fork, Shift 39
42 Nut Washer Flange, Output Joint Seal, Oil Bearing AR Shim, 25 x 34 x 0.60mm AR Shim, 25 x 34 x 0.65mm AR Shim, 25 x 34 x 0.70mm AR Shim, 25 x 34 x 0.75mm AR Shim, 25 x 34 x 0.80mm AR Shim, 25 x 34 x 0.85mm AR Shim, 25 x 34 x 0.90mm AR Shim, 25 x 34 x 0.95mm AR Shim, 25 x 34 x 1.00mm AR Shim, 25 x 34 x 1.05mm AR Shim, 25 x 34 x 1.10mm AR Shim, 25 x 34 x 1.15mm AR Shim, 25 x 34 x 1.20mm AR Shim, 25 x 34 x 1.25mm Shaft, Secondary Driven C-Ring Bearing SECONDARY DRIVE ASSEMBLY New Qty Description Gear, Secondary Driven Washer Nut Plug Nut Washer, Thrust Gear, Secondary Drive AR Shim, 30 x 48 x 0.60 mm AR Shim, 30 x 48 x 0.65 mm AR Shim, 30 x 48 x 0.70 mm AR Shim, 30 x 48 x 0.75 mm AR Shim, 30 x 48 x 0.80 mm AR Shim, 30 x 48 x 0.85 mm AR Shim, 30 x 48 x 0.90 mm AR Shim, 30 x 48 x 0.95 mm AR Shim, 30 x 48 x 1.00 mm AR Shim, 30 x 48 x 1.05 mm AR Shim, 30 x 48 x 1.10 mm AR Shim, 30 x 48 x 1.15 mm AR Shim, 30 x 48 x 1.20 mm AR Shim, 30 x 48 x 1.25 mm 40
43 Stator Assembly Rotor/Flywheel Screw, Cap Key MAGNETO ASSEMBLY Nut Screw, Cap Clamp Clamp 41
44 Ref. Part No. Qty. Description Ref. Part No. Qty. Description Printed in U.S.A. p/n
DR50 Hensim Dirt Runner 49cc Dirt Bike (VIN PREFIX LLCH or LUAH)
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DR125 and DR150 Hensim Dirt Runner 125cc and 150cc Dirt Bike (VIN PREFIX LLCH or LUAH)
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DR90. Baja Motorsports Inc. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 888-863-2252 PART NUMBERS AND PRICES ARE SUBJECT TO CHANGE 1 of 51
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