Engine Mechanical - 4.8L, 5.3L, and 6.0L
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- Ami Washington
- 7 years ago
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1 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-1 Engine Mechanical - 4.8L, 5.3L, and 6.0L Specifications SIE-ID = LMD = 07-jun-2002 Fastener Tightening Specifications Specification Application Metric English Air Cleaner Outlet Duct Clamp 7 N m 62 lb in Air Conditioning Belt Tensioner Bolt 50 N m 37 lb ft Battery Cable Channel Bolt 12 N m 106 lb in Camshaft Retainer Bolts 25 N m 18 lb ft Camshaft Sensor Bolt 25 N m 18 lb ft Camshaft Sprocket Bolts 35 N m 26 lb ft Connecting Rod Bolts First Pass 20 N m 15 lb ft Connecting Rod Bolts Final Pass 75 degrees Coolant Temperature Gage Sensor 20 N m 15 lb ft Crankshaft Balancer Bolt Installation Pass to Ensure the Balancer is Completely Installed 330 N m 240 lb ft Crankshaft Balancer Bolt First Pass Install a NEW Bolt After the Installation Pass and Tighten as Described in the First and Final Passes 50 N m 37 lb ft Crankshaft Balancer Bolt Final Pass 140 degrees Crankshaft Bearing Cap Bolts Inner Bolts First Pass in Sequence 20 N m 15 lb ft Crankshaft Bearing Cap Bolts Inner Bolts Final Pass in Sequence 80 degrees Crankshaft Bearing Cap Bolts Outer Bolts First Pass in Sequence 20 N m 15 lb ft Crankshaft Bearing Cap Bolts Outer Bolts Final Pass in Sequence 51 degrees Crankshaft Bearing Cap Side Bolts 25 N m 18 lb ft Crankshaft Oil Deflector Nuts 25 N m 18 lb ft Crankshaft Position Sensor Bolt 25 N m 18 lb ft Crossbar Bolt 100 N m 74 lb ft Cylinder Head Bolts First Pass all M11 Bolts in Sequence 30 N m 22 lb ft Cylinder Head Bolts Second Pass all M11 Bolts in Sequence 90 degrees Cylinder Head Bolts Final Pass all M11 Bolts in Sequence Excluding the Medium Length Bolts at the Front and Rear of Each 90 degrees Cylinder Head Cylinder Head Bolts Final Pass M11 Medium Length Bolts at the Front and Rear of Each Cylinder Head in Sequence 50 degrees Cylinder Head Bolts M8 Inner Bolts in Sequence 30 N m 22 lb ft Cylinder Head Coolant Plug 20 N m 15 lb ft Differential Carrier Lower Mounting Bolt/Nut 100 N m 74 lb ft Drive Belt Idler Pulley Bolt 50 N m 37 lb ft Drive Belt Tensioner Bolt 50 N m 37 lb ft Engine Block Coolant Drain Plugs 60 N m 44 lb ft Engine Block Heater 40 N m 30 lb ft Engine Block Oil Gallery Plugs 60 N m 44 lb ft Engine Coolant Air Bleed Pipe and Cover Bolts 12 N m 106 lb in Engine Flywheel Bolts First Pass 20 N m 15 lb ft Engine Flywheel Bolts Second Pass 50 N m 37 lb ft Engine Flywheel Bolts Final Pass 100 N m 74 lb ft Engine Front Cover Bolts 25 N m 18 lb ft Engine Harness Ground Bolt Right Rear 16 N m 12 lb ft
2 6-2 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Fastener Tightening Specifications (cont d) Specification Application Metric English Engine Harness Ground Bolt to Block 25 N m 18 lb ft Engine Rear Cover Bolts 25 N m 18 lb ft Engine Service Lift Bracket M10 Bolts 50 N m 37 lb ft Engine Service Lift Bracket M8 Bolt 25 N m 18 lb ft Engine Shield Bolt 20 N m 15 lb ft Engine Valley Cover Bolts 25 N m 18 lb ft Engine Wiring Harness Bracket Nut 5 N m 44 lb in Evaporative Emission (EVAP) Purge Solenoid Bolt 10 N m 89 lb in Exhaust Manifold Bolts First Pass 15 N m 11 lb ft Exhaust Manifold Bolts Final Pass 25 N m 18 lb ft Exhaust Manifold Heat Shield Bolts 9 N m 80 lb in Fuel Rail Bolts 10 N m 89 lb in Fuel Rail Cover Bolt 9 N m 80 lb in Fuel Rail Crossover Tube Bolts 3.8 N m 34 lb in Fuel Rail Stop Bracket Bolt 50 N m 37 lb ft Generator Bracket Bolt 50 N m 37 lb ft Generator Cable Nut 9 N m 80 lb in Heater Hose Bracket Nut 9 N m 80 lb in Hood Hinge Bolt 25 N m 18 lb ft Ignition Coil-to-Bracket Bolts 8 N m 71 lb in Ignition Coil Bracket-to-Valve Rocker Arm Cover Bolts 12 N m 106 lb in Inner Axle Housing Nut 100 N m 74 lb ft Intake Manifold Bolts First Pass in Sequence 5 N m 44 lb in Intake Manifold Bolts Final Pass in Sequence 10 N m 89 lb in Intake Manifold Sight Shield Bolts 10 N m 89 lb in Intake Manifold Sight Shield Bracket Bolts 5 N m 45 lb in Intake Manifold Sight Shield Retainer Bolt 5 N m 44 lb in Intake Manifold Wiring Harness Stud 10 N m 89 lb in Knock Sensors 20 N m 15 lb ft Oil Filter 30 N m 22 lb ft Oil Filter Fitting 55 N m 40 lb ft Oil Level Indicator Tube Bolt 25 N m 18 lb ft Oil Level Sensor 13 N m 115 lb in Oil Pan Baffle Bolts 12 N m 106 lb in Oil Pan Closeout Cover Bolt Left Side 9 N m 80 lb in Oil Pan Closeout Cover Bolt Right Side 9 N m 80 lb in Oil Pan Cover Bolts 12 N m 106 lb in Oil Pan Drain Plug 25 N m 18 lb ft Oil Pan M8 Bolts Oil Pan-to-Engine Block and Oil Pan-to-Front Cover 25 N m 18 lb ft Oil Pan M6 Bolts Oil Pan-to-Rear Cover 12 N m 106 lb in Oil Pan Skid Plate Bolt 20 N m 15 lb ft Oil Pressure Sensor 20 N m 15 lb ft Oil Pump-to-Engine Block Bolts 25 N m 18 lb ft Oil Pump Cover Bolts 12 N m 106 lb in Oil Pump Relief Valve Plug 12 N m 106 lb in Oil Pump Screen Nuts 25 N m 18 lb ft Oil Pump Screen-to-Oil Pump Bolt 12 N m 106 lb in
3 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-3 Fastener Tightening Specifications (cont d) Specification Application Metric English Positive Battery Cable Clip Bolt 9 N m 80 lb in Power Steering Pump Rear Bolt 50 N m 37 lb ft Spark Plugs New Cylinder Heads 20 N m 15 lb ft Spark Plugs All Subsequent Installations 15 N m 11 lb ft Throttle Body Nuts 10 N m 89 lb in Throttle Body Studs 6 N m 53 lb in Torque Converter Bolt 4L60-E/4L65-E 63 N m 47 lb ft Torque Converter Bolt 4L80-E/4L85-E 60 N m 44 lb ft Transmission Bolt/Stud 50 N m 37 lb ft Transmission Cover Bolt 12 N m 106 lb in Transmission Oil Level Indicator Tube Nut 18 N m 13 lb ft Valve Lifter Guide Bolts 12 N m 106 lb in Valve Rocker Arm Bolts 30 N m 22 lb ft Valve Rocker Arm Cover Bolts 12 N m 106 lb in Water Inlet Housing Bolts 15 N m 11 lb ft Water Pump Bolts First Pass 15 N m 11 lb ft Water Pump Bolts Final Pass 30 N m 22 lb ft Water Pump Cover Bolts 15 N m 11 lb ft SIE-ID = LMD = 03-jun-2002 Engine Mechanical Specifications (LR4 VIN V) Specification Application Metric English General Engine Type V8 Displacement 4.8L 293 CID RPO LR4 VIN V Bore mm in Stroke 83.0 mm in Compression Ratio 9.47:1 Firing Order Spark Plug Gap mm 0.06 in Block Camshaft Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Out-of-Round mm in Cylinder Bore Diameter mm in Cylinder Bore Taper Thrust Side mm in Cylinder Head Deck Height Measuring from the Centerline of Crankshaft to the Deck Face mm in Cylinder Head Deck Surface Flatness Measured Within a mm (6.0 in) Area 0.11 mm in Cylinder Head Deck Surface Flatness Measuring the Overall Length of the Block Deck 0.22 mm in Valve Lifter Bore Diameter mm in Camshaft Camshaft End Play mm in
4 6-4 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LR4 VIN V) (cont d) Specification Application Metric English Camshaft Journal Diameter mm in Camshaft Journal Out-of-Round mm in Camshaft Lobe Lift Exhaust 6.96 mm in Camshaft Lobe Lift Intake 6.82 mm in Camshaft Runout Measured at the Intermediate Journals 0.05 mm in Connecting Rod Connecting Rod Bearing Clearance Production mm in Connecting Rod Bearing Clearance Service mm in Connecting Rod Bore Diameter Bearing End mm in Connecting Rod Bore Out-of-Round Bearing End Production mm in Connecting Rod Bore Out-of-Round Bearing End Service mm in Connecting Rod Side Clearance mm in Crankshaft Connecting Rod Journal Diameter Production mm in Connecting Rod Journal Diameter Service mm in Connecting Rod Journal Out-of-Round Production mm in Connecting Rod Journal Out-of-Round Service 0.01 mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Production mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Service 0.02 mm in Crankshaft End Play mm in Crankshaft Main Bearing Clearance Production mm in Crankshaft Main Bearing Clearance Service mm in Crankshaft Main Journal Diameter Production mm in Crankshaft Main Journal Diameter Service mm in Crankshaft Main Journal Out-of-Round Production mm in Crankshaft Main Journal Out-of-Round Service mm in Crankshaft Main Journal Taper Production 0.01 mm in Crankshaft Main Journal Taper Service 0.02 mm in Crankshaft Rear Flange Runout 0.05 mm in Crankshaft Reluctor Ring Runout Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm in Crankshaft Thrust Surface Production mm in Crankshaft Thrust Surface Service mm in Crankshaft Thrust Surface Runout mm in Cylinder Head Cylinder Head Height/Thickness Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface mm in Surface Flatness Block Deck Measured Within a mm (6.0 in) Area 0.08 mm in Surface Flatness Block Deck Measuring the Overall Length of the Cylinder Head 0.1 mm in Surface Flatness Exhaust Manifold Deck 0.13 mm in Surface Flatness Intake Manifold Deck 0.08 mm in Valve Guide Installed Height Measured from the Spring Seat Surface to the Top of the Guide mm in Intake Manifold
5 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-5 Engine Mechanical Specifications (LR4 VIN V) (cont d) Specification Application Metric English Surface Flatness Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner 0.3 mm in Port Openings Lubrication System Oil Capacity with Filter 5.68 Liters 6.0 Quarts Oil Capacity without Filter 4.73 Liters 5.0 Quarts Oil Pressure Minimum Hot 41 kpa at 1,000 engine RPM 124 kpa at 2,000 engine RPM 165 kpa at 4,000 engine RPM 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM Oil Pan Front Cover Alignment at Oil Pan Surface mm in Rear Cover Alignment at Oil Pan Surface mm in Oil Pan Alignment to Rear of Engine Block at Transmission Bell Housing Mounting Surface mm in Piston Rings Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Service mm in Piston Ring to Groove Clearance First Compression Ring Production mm in Piston Ring to Groove Clearance First Compression Ring Service mm in Piston Ring to Groove Clearance Second Compression Ring Production mm in Piston Ring to Groove Clearance Second Compression Ring Service mm in Piston Ring to Groove Clearance Oil Control Ring Production mm in Piston Ring to Groove Clearance Oil Control Ring Service mm in Pistons and Pins Piston Piston Diameter Measured Over Skirt Coating mm in Piston Piston to Bore Clearance Production to mm to in Piston Piston to Bore Clearance Service Limit with Skirt Coating Worn Off mm in Pin Piston Pin Fit in Connecting Rod Bore mm interference in interference Pin Piston Pin Clearance to Piston Pin Bore Production mm in Pin Piston Pin Clearance to Piston Pin Bore Service mm in Pin Piston Pin Diameter mm in Valve System Valves Valve Face Angle 45 degrees Valves Valve Face Width 1.25 mm 0.05 in
6 6-6 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LR4 VIN V) (cont d) Specification Application Metric English Valves Valve Lash Net Lash No Adjustment Valves Valve Lift Intake 11.6 mm in Valves Valve Lift Exhaust mm in Valves Valve Seat Angle 46 degrees Valves Valve Seat Runout 0.05 mm in Valves Valve Seat Width Exhaust 1.78 mm 0.07 in Valves Seat Width Intake 1.02 mm 0.04 in Valves Valve Stem Diameter Production mm in Valves Valve Stem Diameter Service 7.95 mm in Valves Stem-to-Guide Clearance Production Intake mm in Valves Stem-to-Guide Clearance Service Intake mm in Valves Stem-to-Guide Clearance Production Exhaust mm in Valves Stem-to-Guide Clearance Service Exhaust mm in Rocker Arms Valve Rocker Arm Ratio 1.70:1 Valve Springs Valve Spring Free Length 52.9 mm 2.08 in Valve Springs Installed Height mm 1.8 in Valve Springs Valve Spring Load Closed 340 N at mm 76 lb at 1.8 in Valve Springs Valve Spring Load Open 980 N at mm 220 lb at 1.32 in SIE-ID = LMD = 03-jun-2002 Engine Mechanical Specifications (LM7 VIN T) Specification Application Metric English General Engine Type V8 Displacement 5.3L 325 CID RPO LM7 VIN T Bore mm in Stroke 92.0 mm in Compression Ratio 9.49:1 Firing Order Spark Plug Gap mm 0.06 in Block Camshaft Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Out-of-Round mm in Cylinder Bore Diameter mm in Cylinder Bore Taper Thrust Side mm in Cylinder Head Deck Height Measuring from the Centerline of Crankshaft to the Deck Face mm in Cylinder Head Deck Surface Flatness Measured Within a mm (6.0 in) Area 0.11 mm in Cylinder Head Deck Surface Flatness Measuring the Overall Length of the Block Deck 0.22 mm in Valve Lifter Bore Diameter mm in Camshaft Camshaft End Play mm in
7 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-7 Engine Mechanical Specifications (LM7 VIN T) (cont d) Specification Application Metric English Camshaft Journal Diameter mm in Camshaft Journal Out-of-Round mm in Camshaft Lobe Lift Exhaust 6.96 mm in Camshaft Lobe Lift Intake 6.82 mm in Camshaft Runout Measured at the Intermediate Journals 0.05 mm in Connecting Rod Connecting Rod Bearing Clearance Production mm in Connecting Rod Bearing Clearance Service mm in Connecting Rod Bore Diameter Bearing End mm in Connecting Rod Bore Out-of-Round Bearing End Production mm in Connecting Rod Bore Out-of-Round Bearing End Service mm in Connecting Rod Side Clearance mm in Crankshaft Connecting Rod Journal Diameter Production mm in Connecting Rod Journal Diameter Service mm in Connecting Rod Journal Out-of-Round Production mm in Connecting Rod Journal Out-of-Round Service 0.01 mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Production mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Service 0.02 mm in Crankshaft End Play mm in Crankshaft Main Bearing Clearance Production mm in Crankshaft Main Bearing Clearance Service mm in Crankshaft Main Journal Diameter Production mm in Crankshaft Main Journal Diameter Service mm in Crankshaft Main Journal Out-of-Round Production mm in Crankshaft Main Journal Out-of-Round Service mm in Crankshaft Main Journal Taper Production 0.01 mm in Crankshaft Main Journal Taper Service 0.02 mm in Crankshaft Rear Flange Runout 0.05 mm in Crankshaft Reluctor Ring Runout Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm in Crankshaft Thrust Surface Production mm in Crankshaft Thrust Surface Service mm in Crankshaft Thrust Surface Runout mm in Cylinder Head Cylinder Head Height/Thickness Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface mm in Surface Flatness Block Deck Measured Within a mm (6.0 in) Area 0.08 mm in Surface Flatness Block Deck Measuring the Overall Length of the Cylinder Head 0.1 mm in Surface Flatness Exhaust Manifold Deck 0.13 mm in Surface Flatness Intake Manifold Deck 0.08 mm in Valve Guide Installed Height Measured from the Spring Seat Surface to the Top of the Guide mm in Intake Manifold
8 6-8 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LM7 VIN T) (cont d) Specification Application Metric English Surface Flatness Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner 0.3 mm in Port Openings Lubrication System Oil Capacity with Filter 5.68 Liters 6.0 Quarts Oil Capacity without Filter 4.73 Liters 5.0 Quarts Oil Pressure Minimum Hot 41 kpa at 1,000 engine RPM 124 kpa at 2,000 engine RPM 165 kpa at 4,000 engine RPM 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM Oil Pan Front Cover Alignment at Oil Pan Surface mm in Rear Cover Alignment at Oil Pan Surface mm in Oil Pan Alignment to Rear of Engine Block at Transmission Bell Housing Mounting Surface mm in Piston Rings Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Service mm in Piston Ring to Groove Clearance First Compression Ring Production mm in Piston Ring to Groove Clearance First Compression Ring Service mm in Piston Ring to Groove Clearance Second Compression Ring Production mm in Piston Ring to Groove Clearance Second Compression Ring Service mm in Piston Ring to Groove Clearance Oil Control Ring Production mm in Piston Ring to Groove Clearance Oil Control Ring Service mm in Pistons and Pins Piston Piston Diameter Measured Over Skirt Coating mm in Piston Piston to Bore Clearance Production to mm to in Piston Piston to Bore Clearance Service Limit with Skirt Coating Worn Off mm in Pin Piston Pin Fit in Connecting Rod Bore mm interference in interference Pin Piston Pin Clearance to Piston Pin Bore Production mm in Pin Piston Pin Clearance to Piston Pin Bore Service mm in Pin Piston Pin Diameter mm in Valve System Valves Valve Face Angle 45 degrees Valves Valve Face Width 1.25 mm 0.05 in
9 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-9 Engine Mechanical Specifications (LM7 VIN T) (cont d) Specification Application Metric English Valves Valve Lash Net Lash No Adjustment Valves Valve Lift Intake 11.6 mm in Valves Valve Lift Exhaust mm in Valves Valve Seat Angle 46 degrees Valves Valve Seat Runout 0.05 mm in Valves Valve Seat Width Exhaust 1.78 mm 0.07 in Valves Seat Width Intake 1.02 mm 0.04 in Valves Valve Stem Diameter Production mm in Valves Valve Stem Diameter Service 7.95 mm in Valves Valve Stem-to-Guide Clearance Production Intake mm in Valves Valve Stem-to-Guide Clearance Service Intake mm in Valves Valve Stem-to-Guide Clearance Production Exhaust mm in Valves Valve Stem-to-Guide Clearance Service Exhaust mm in Rocker Arms Valve Rocker Arm Ratio 1.70:1 Valve Springs Valve Spring Free Length 52.9 mm 2.08 in Valve Springs Valve Spring Installed Height mm 1.8 in Valve Springs Valve Spring Load Closed 340 N at mm 76 lb at 1.8 in Valve Springs Valve Spring Load Open 980 N at mm 220 lb at 1.32 in SIE-ID = LMD = 03-jun-2002 Engine Mechanical Specifications (L59 VIN Z) Specification Application Metric English General Engine Type V8 Displacement 5.3L 325 CID RPO L59 VIN Z Bore mm in Stroke 92.0 mm in Compression Ratio 9.45:1 Firing Order Spark Plug Gap mm 0.06 in Block Camshaft Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Out-of-Round mm in Cylinder Bore Diameter mm in Cylinder Bore Taper Thrust Side mm in Cylinder Head Deck Height Measuring from the Centerline of Crankshaft to the Deck Face mm in Cylinder Head Deck Surface Flatness Measured Within a mm (6.0 in) Area 0.11 mm in Cylinder Head Deck Surface Flatness Measuring the Overall Length of the Block Deck 0.22 mm in Valve Lifter Bore Diameter mm in Camshaft Camshaft End Play mm in
10 6-10 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (L59 VIN Z) (cont d) Specification Application Metric English Camshaft Journal Diameter mm in Camshaft Journal Out-of-Round mm in Camshaft Lobe Lift Exhaust 6.96 mm in Camshaft Lobe Lift Intake 6.82 mm in Camshaft Runout Measured at the Intermediate Journals 0.05 mm in Connecting Rod Connecting Rod Bearing Clearance Production mm in Connecting Rod Bearing Clearance Service mm in Connecting Rod Bore Diameter Bearing End mm in Connecting Rod Bore Out-of-Round Bearing End Production mm in Connecting Rod Bore Out-of-Round Bearing End Service mm in Connecting Rod Side Clearance mm in Crankshaft Connecting Rod Journal Diameter Production mm in Connecting Rod Journal Diameter Service mm in Connecting Rod Journal Out-of-Round Production mm in Connecting Rod Journal Out-of-Round Service 0.01 mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Production mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Service 0.02 mm in Crankshaft End Play mm in Crankshaft Main Bearing Clearance Production mm in Crankshaft Main Bearing Clearance Service mm in Crankshaft Main Journal Diameter Production mm in Crankshaft Main Journal Diameter Service mm in Crankshaft Main Journal Out-of-Round Production mm in Crankshaft Main Journal Out-of-Round Service mm in Crankshaft Main Journal Taper Production 0.01 mm in Crankshaft Main Journal Taper Service 0.02 mm in Crankshaft Rear Flange Runout 0.05 mm in Crankshaft Reluctor Ring Runout Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm in Crankshaft Thrust Surface Production mm in Crankshaft Thrust Surface Service mm in Crankshaft Thrust Surface Runout mm in Cylinder Head Cylinder Head Height/Thickness Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface mm in Surface Flatness Block Deck Measured Within a mm (6.0 in) Area 0.08 mm in Surface Flatness Block Deck Measuring the Overall Length of the Cylinder Head 0.1 mm in Surface Flatness Exhaust Manifold Deck 0.13 mm in Surface Flatness Intake Manifold Deck 0.08 mm in Valve Guide Installed Height Measured from the Spring Seat Surface to the Top of the Guide mm in Intake Manifold
11 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-11 Engine Mechanical Specifications (L59 VIN Z) (cont d) Specification Application Metric English Surface Flatness Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner 0.3 mm in Port Openings Lubrication System Oil Capacity with Filter 5.68 Liters 6.0 Quarts Oil Capacity without Filter 4.73 Liters 5.0 Quarts Oil Pressure Minimum Hot 41 kpa at 1,000 engine RPM 124 kpa at 2,000 engine RPM 165 kpa at 4,000 engine RPM 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM Oil Pan Front Cover Alignment at Oil Pan Surface mm in Rear Cover Alignment at Oil Pan Surface mm in Oil Pan Alignment to Rear of Engine Block at Transmission Bell Housing Mounting Surface mm in Piston Rings Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Service mm in Piston Ring to Groove Clearance First Compression Ring Production mm in Piston Ring to Groove Clearance First Compression Ring Service mm in Piston Ring to Groove Clearance Second Compression Ring Production mm in Piston Ring to Groove Clearance Second Compression Ring Service mm in Piston Ring to Groove Clearance Oil Control Ring Production mm in Piston Ring to Groove Clearance Oil Control Ring Service mm in Pistons and Pins Piston Piston Diameter Measured Over Skirt Coating mm in Piston Piston to Bore Clearance Production to mm to in Piston Piston to Bore Clearance Service Limit with Skirt Coating Worn Off mm in Pin Piston Pin Fit in Connecting Rod Bore mm interference in interference Pin Piston Pin Clearance to Piston Pin Bore Production mm in Pin Piston Pin Clearance to Piston Pin Bore Service mm in Pin Piston Pin Diameter mm in Valve System Valves Valve Face Angle 45 degrees Valves Valve Face Width 1.25 mm 0.05 in
12 6-12 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (L59 VIN Z) (cont d) Specification Application Metric English Valves Valve Lash Net Lash No Adjustment Valves Valve Lift Intake 11.6 mm in Valves Valve Lift Exhaust mm in Valves Valve Seat Angle 46 degrees Valves Valve Seat Runout 0.05 mm in Valves Valve Seat Width Exhaust 1.78 mm 0.07 in Valves Seat Width Intake 1.02 mm 0.04 in Valves Valve Stem Diameter Production mm in Valves Valve Stem Diameter Service 7.95 mm in Valves Valve Stem-to-Guide Clearance Production Intake mm in Valves Valve Stem-to-Guide Clearance Service Intake mm in Valves Valve Stem-to-Guide Clearance Production Exhaust mm in Valves Valve Stem-to-Guide Clearance Service Exhaust mm in Rocker Arms Valve Rocker Arm Ratio 1.70:1 Valve Springs Valve Spring Free Length 52.9 mm 2.08 in Valve Springs Valve Spring Installed Height mm 1.8 in Valve Springs Valve Spring Load Closed 340 N at mm 76 lb at 1.8 in Valve Springs Valve Spring Load Open 980 N at mm 220 lb at 1.32 in SIE-ID = LMD = 03-jun-2002 Engine Mechanical Specifications (LQ4 VIN U) Specification Application Metric English General Engine Type V8 Displacement 6.0L 364 CID RPO LQ4 VIN U Bore mm in Stroke 92.0 mm in Compression Ratio 9.40:1 Firing Order Spark Plug Gap mm 0.06 in Block Camshaft Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Out-of-Round mm in Cylinder Bore Diameter mm in Cylinder Bore Taper Thrust Side mm in Cylinder Head Deck Height Measuring from the Centerline of Crankshaft to the Deck Face mm in Cylinder Head Deck Surface Flatness Measured within a mm (6.0 in) Area 0.11 mm in Cylinder Head Deck Surface Flatness Measuring the Overall Length of the Block Deck 0.22 mm in Valve Lifter Bore Diameter mm in Camshaft Camshaft End Play mm in
13 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-13 Engine Mechanical Specifications (LQ4 VIN U) (cont d) Specification Application Metric English Camshaft Journal Diameter mm in Camshaft Journal Out-of-Round mm in Camshaft Lobe Lift Exhaust 7.13 mm in Camshaft Lobe Lift Intake 6.96 mm in Camshaft Runout Measured at the Intermediate Journals 0.05 mm in Connecting Rod Connecting Rod Bearing Clearance Production mm in Connecting Rod Bearing Clearance Service mm in Connecting Rod Bore Diameter Bearing End mm in Connecting Rod Bore Out-of-Round Bearing End Production mm in Connecting Rod Bore Out-of-Round Bearing End Service mm in Connecting Rod Side Clearance mm in Crankshaft Connecting Rod Journal Diameter Production mm in Connecting Rod Journal Diameter Service mm in Connecting Rod Journal Out-of-Round Production mm in Connecting Rod Journal Out-of-Round Service 0.01 mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Production mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Service 0.02 mm in Crankshaft End Play mm in Crankshaft Main Bearing Clearance Production mm in Crankshaft Main Bearing Clearance Service mm in Crankshaft Main Journal Diameter Production mm in Crankshaft Main Journal Diameter Service mm in Crankshaft Main Journal Out-of-Round Production mm in Crankshaft Main Journal Out-of-Round Service mm in Crankshaft Main Journal Taper Production 0.01 mm in Crankshaft Main Journal Taper Service 0.02 mm in Crankshaft Rear Flange Runout 0.05 mm in Crankshaft Reluctor Ring Runout Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm in Crankshaft Thrust Surface Production mm in Crankshaft Thrust Surface Service mm in Crankshaft Thrust Surface Runout mm in Cylinder Head Cylinder Head Height/Thickness Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface mm in Surface Flatness Block Deck Measured Within a mm (6.0 in) Area 0.08 mm in Surface Flatness Block Deck Measuring the Overall Length of the Cylinder Head 0.1 mm in Surface Flatness Exhaust Manifold Deck 0.13 mm in Surface Flatness Intake Manifold Deck 0.08 mm in Valve Guide Installed Height Measured from the Spring Seat Surface to the Top of the Guide mm in Intake Manifold
14 6-14 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LQ4 VIN U) (cont d) Specification Application Metric English Surface Flatness Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner 0.3 mm in Port Openings Lubrication System Oil Capacity with Filter 5.68 Liters 6.0 Quarts Oil Capacity without Filter 4.73 Liters 5.0 Quarts Oil Pressure Minimum Hot 41 kpa at 1,000 engine RPM 124 kpa at 2,000 engine RPM 165 kpa at 4,000 engine RPM 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM Oil Pan Front Cover Alignment at Oil Pan Surface mm in Rear Cover Alignment at Oil Pan Surface mm in Oil Pan Alignment to Rear of Engine Block at Transmission Bell Housing Mounting Surface mm in Piston Rings Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Service mm in Piston Ring to Groove Clearance First Compression Ring Production mm in Piston Ring to Groove Clearance First Compression Ring Service mm in Piston Ring to Groove Clearance Second Compression Ring Production mm in Piston Ring to Groove Clearance Second Compression Ring Service mm in Piston Ring to Groove Clearance Oil Control Ring Production mm in Piston Ring to Groove Clearance Oil Control Ring Service mm in Pistons and Pins Piston Piston Diameter Measured Over Skirt Coating mm in Piston Piston to Bore Clearance Production Piston Piston to Bore Clearance Service Limit with Skirt Coating Worn Off Pin Piston Pin Fit in Connecting Rod Bore mm interference in interference 0.07 mm in mm interference in interference Pin Piston Pin Clearance to Piston Pin Bore Production mm in Pin Piston Pin Clearance to Piston Pin Bore Service mm in Pin Piston Pin Diameter mm in Valve System Valves Valve Face Angle 45 degrees
15 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-15 Engine Mechanical Specifications (LQ4 VIN U) (cont d) Specification Application Metric English Valves Valve Face Width 1.25 mm 0.05 in Valves Valve Lash Net Lash No Adjustment Valves Valve Lift Intake mm in Valves Valve Lift Exhaust mm in Valves Valve Seat Angle 46 degrees Valves Valve Seat Runout 0.05 mm in Valves Valve Seat Width Exhaust 1.78 mm 0.07 in Valves Valve Seat Width Intake 1.02 mm 0.04 in Valves Valve Stem Diameter Production mm in Valves Valve Stem Diameter Service 7.95 mm in Valves Valve Stem-to-Guide Clearance Production Intake mm in Valves Valve Stem-to-Guide Clearance Service Intake mm in Valves Valve Stem-to-Guide Clearance Production Exhaust mm in Valves Valve Stem-to-Guide Clearance Service Exhaust mm in Rocker Arms Valve Rocker Arm Ratio 1.70:1 Valve Springs Valve Spring Free Length 52.9 mm 2.08 in Valve Springs Valve Spring Installed Height mm 1.8 in Valve Springs Valve Spring Load Closed 340 N at mm 76 lb at 1.8 in Valve Springs Valve Spring Load Open 980 N at mm 220 lb at 1.32 in SIE-ID = LMD = 03-jun-2002 Engine Mechanical Specifications (LQ9 VIN N) Specification Application Metric English General Engine Type V8 Displacement 6.0L 364 CID RPO LQ9 VIN N Bore mm in Stroke 92.0 mm in Compression Ratio 10.0:1 Firing Order Spark Plug Gap mm 0.06 in Block Camshaft Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Diameter mm in Crankshaft Main Bearing Bore Out-of-Round mm in Cylinder Bore Diameter mm in Cylinder Bore Taper Thrust Side mm in Cylinder Head Deck Height Measuring from the Centerline of Crankshaft to the Deck Face mm in Cylinder Head Deck Surface Flatness Measured within a mm (6.0 in) Area 0.11 mm in Cylinder Head Deck Surface Flatness Measuring the Overall Length of the Block Deck 0.22 mm in Valve Lifter Bore Diameter mm in Camshaft
16 6-16 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LQ9 VIN N) (cont d) Specification Application Metric English Camshaft End Play mm in Camshaft Journal Diameter mm in Camshaft Journal Out-of-Round mm in Camshaft Lobe Lift Exhaust 7.13 mm in Camshaft Lobe Lift Intake 6.96 mm in Camshaft Runout Measured at the Intermediate Journals 0.05 mm in Connecting Rod Connecting Rod Bearing Clearance Production mm in Connecting Rod Bearing Clearance Service mm in Connecting Rod Bore Diameter Bearing End mm in Connecting Rod Bore Out-of-Round Bearing End Production mm in Connecting Rod Bore Out-of-Round Bearing End Service mm in Connecting Rod Side Clearance mm in Crankshaft Connecting Rod Journal Diameter Production mm in Connecting Rod Journal Diameter Service mm in Connecting Rod Journal Out-of-Round Production mm in Connecting Rod Journal Out-of-Round Service 0.01 mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Production mm in Connecting Rod Journal Taper Maximum for 1/2 of Journal Length Service 0.02 mm in Crankshaft End Play mm in Crankshaft Main Bearing Clearance Production mm in Crankshaft Main Bearing Clearance Service mm in Crankshaft Main Journal Diameter Production mm in Crankshaft Main Journal Diameter Service mm in Crankshaft Main Journal Out-of-Round Production mm in Crankshaft Main Journal Out-of-Round Service mm in Crankshaft Main Journal Taper Production 0.01 mm in Crankshaft Main Journal Taper Service 0.02 mm in Crankshaft Rear Flange Runout 0.05 mm in Crankshaft Reluctor Ring Runout Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm in Crankshaft Thrust Surface Production mm in Crankshaft Thrust Surface Service mm in Crankshaft Thrust Surface Runout mm in Cylinder Head Cylinder Head Height/Thickness Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface mm in Surface Flatness Block Deck Measured Within a mm (6.0 in) Area 0.08 mm in Surface Flatness Block Deck Measuring the Overall Length of the Cylinder Head 0.1 mm in Surface Flatness Exhaust Manifold Deck 0.13 mm in Surface Flatness Intake Manifold Deck 0.08 mm in Valve Guide Installed Height Measured from the Spring Seat Surface to the Top of the Guide mm in Intake Manifold
17 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-17 Engine Mechanical Specifications (LQ9 VIN N) (cont d) Specification Application Metric English Surface Flatness Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner 0.3 mm in Port Openings Lubrication System Oil Capacity with Filter 5.68 Liters 6.0 Quarts Oil Capacity without Filter 4.73 Liters 5.0 Quarts Oil Pressure Minimum Hot 41 kpa at 1,000 engine RPM 124 kpa at 2,000 engine RPM 165 kpa at 4,000 engine RPM 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM Oil Pan Front Cover Alignment at Oil Pan Surface mm in Rear Cover Alignment at Oil Pan Surface mm in Oil Pan Alignment to Rear of Engine Block at Transmission Bell Housing Mounting Surface mm in Piston Rings Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap First Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Second Compression Ring Measured in Cylinder Bore Service mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Production mm in Piston Ring End Gap Oil Control Ring Measured in Cylinder Bore Service mm in Piston Ring to Groove Clearance First Compression Ring Production mm in Piston Ring to Groove Clearance First Compression Ring Service mm in Piston Ring to Groove Clearance Second Compression Ring Production mm in Piston Ring to Groove Clearance Second Compression Ring Service mm in Piston Ring to Groove Clearance Oil Control Ring Production mm in Piston Ring to Groove Clearance Oil Control Ring Service mm in Pistons and Pins Piston Piston Diameter Measured Over Coating at Size Point mm in Piston Piston to Bore Clearance Production to mm to in Piston Piston to Bore Clearance With Skirt Coating Worn Off Service mm in Pin Piston Pin Fit in Connecting Rod Bore Production mm in Pin Piston Pin Fit in Connecting Rod Bore Service mm in Pin Piston Pin Clearance to Piston Pin Bore Production mm in Pin Piston Pin Clearance to Piston Pin Bore Service mm in Pin Piston Pin Diameter mm in Valve System Valves Valve Face Angle 45 degrees Valves Valve Face Width 1.25 mm 0.05 in
18 6-18 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Mechanical Specifications (LQ9 VIN N) (cont d) Specification Application Metric English Valves Valve Lash Net Lash No Adjustment Valves Valve Lift Intake mm in Valves Valve Lift Exhaust mm in Valves Valve Seat Angle 46 degrees Valves Valve Seat Runout 0.05 mm in Valves Valve Seat Width Exhaust 1.78 mm 0.07 in Valves Valve Seat Width Intake 1.02 mm 0.04 in Valves Valve Stem Diameter Production mm in Valves Valve Stem Diameter Service 7.95 mm in Valves Valve Stem-to-Guide Clearance Production Intake mm in Valves Valve Stem-to-Guide Clearance Service Intake mm in Valves Valve Stem-to-Guide Clearance Production Exhaust mm in Valves Valve Stem-to-Guide Clearance Service Exhaust mm in Rocker Arms Valve Rocker Arm Ratio 1.70:1 Valve Springs Valve Spring Free Length 52.9 mm 2.08 in Valve Springs Valve Spring Installed Height mm 1.8 in Valve Springs Valve Spring Load Closed 340 N at mm 76 lb at 1.8 in Valve Springs Valve Spring Load Open 980 N at mm 220 lb at 1.32 in SIE-ID = LMD = 07-aug-2001 Sealers, Adhesives, and Lubricants GM Part Number Application Type of Material United States Canada Coolant Sensor Threads Sealant Cylinder Head Core Hole Plugs Threadlock Cylinder Head Expansion Plugs Aluminum Threadlock Engine Block Front Oil Gallery Plug Threadlock Engine Block Plug Sealing Washers Sealant Engine Flywheel Bolt Threads Threadlock Engine Oil 5W-30 Oil Engine Oil Supplement Fluorescent Dye Exhaust Manifold Bolt Threads Threadlock Fuel Rail Bolt Threads Threadlock Ignition Coil and Bracket Bolts Threadlock Ignition Coil Bracket Bolts Threadlock Intake Manifold Bolt Threads Threadlock Oil Pan Surface at Front and Rear Covers Sealant Oil Pressure Sensor Threads Sealant Thread Repair Component Cleaner Cleaner Thread Repair Component Cleaner Cleaner Thread Repair Cutting Oil Lubricant Thread Repair Specifications SIE-ID = LMD = 08-aug-2000
19 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-19 Engine Block-Front View Hole Thread Size Insert Drill Engine Block-Front View Counterbore Tool Tap Driver Drill Depth (Maximum) mm (in) Tap Depth (Maximum) mm (in) 1 6 M8 x 1.25 J J J J J (0.885) 17.5 (0.688) M10 x 1.5 M8 x 1.25 M10 x 1.5 M8 x 1.25 M8 x 1.25 M8 x 1.25 M8 x 1.25 M8 x 1.25 J J J J J (1.28) 25.0 (0.984) J J J J J (0.885) 17.5 (0.688) J J J J J Thru Thru J J J J J (0.885) 17.5 (0.688) J J J J J Thru 18.0 (0.708) J J J J J (0.885) 17.5 (0.688) J J J J J Thru 18.0 (0.708) J J J J J (0.885) 17.5 (0.688)
20 6-20 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Engine Block-Rear View Hole Thread Size Insert Drill M10 x 1.5 M8 x 1.25 M10 x 1.5 M8 x 1.25 M10 x 1.5 M8 x 1.25 Engine Block-Rear View Counterbore Tool Tap Driver Drill Depth (Maximum) mm (in) Tap Depth (Maximum) mm (in) J J J J J (1.06) 21.5 (0.846) J J J J J (0.885) 17.5 (0.688) J J J J J (1.06) 21.5 (0.846) J J J J J (0.885) 17.5 (0.688) J J J J J (1.06) 21.5 (0.846) J J J J J (0.885) 17.5 (0.688)
21 Engine Engine Mechanical - 4.8L, 5.3L, and 6.0L 6-21 Engine Block-Left Side View Hole Thread Size Insert Drill M8 x 1.25 M11 x 2.0 Engine Block-Left Side View Counterbore Tool Tap Driver Drill Depth (Maximum) mm (in) Tap Depth (Maximum) mm (in) J J J J J (1.04) 19.0 (0.784) J J J J (4.88) (4.52) 4 M8 x 1.25 J J J J J (1.04) 19.0 (0.784) 5 M6 x 1.0 J J J J J (0.885) 16.0 (0.629) M11 x 2.0 M8 x 1.25 M11 x 2.0 M11 x 2.0 M28 x 1.25 M16 x 1.5 M10 x 1.5 M8 x 1.25 J J J J (4.88) (4.52) J J J J J (1.04) 19.0 (0.784) J J J J (2.72) 60.0 (2.36) J J J J (4.88) (4.52) J J J J J (1.14) 23.0 (0.905) J J J J J (0.826) 16.0 (0.629)
22 6-22 Engine Mechanical - 4.8L, 5.3L, and 6.0L Engine Hole Thread Size Insert Drill M16 x 1.5 M10 x 1.5 M11 x 2.0 M11 x 2.0 M8 x 1.25 Engine Block-Left Side View (cont d) Counterbore Tool Tap Driver Drill Depth (Maximum) mm (in) Tap Depth (Maximum) mm (in) J J J J J (1.06) 21.5 (0.846) J J J J (4.88) (4.52) J J J J (2.72) 60.0 (2.36) J J J J J (1.04) 19.0 (0.784) M11 x 2.0 J J J J (4.88) (4.52) 26 M6 x 1.0 J J J J J (0.885) 16.0 (0.629) M8 27 J J J J J (1.04) 19.0 (0.784) x 1.25 Bolt holes 2, 3, 6, 7, 10, 21, 24, and 25 have a 85 mm (3.34 in) counterbore included in the mm (4.88 in) drill depth. Bolt holes 9 and 22 have a 30 mm (1.18 in) counterbore included in the 69.0 mm (2.72 in) drill depth. Use sleeve J with the drill and tap. Engine Block-Right Side View
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