Series 95 Switches. UL File No. E101598

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1 Series 95 Switches UL File No. E101598

2 INSTRUMENT AND CONTRC ONTROL OL s Instrument and Control Switch is a heavy-duty rotary switch that satisfies the most demanding requirements of the industrial control and power applications. These switches are 600V AC rated and are recognized by Underwriters Laboratories in the United States and Canada. Some of the typical standard applications for the Series 95 are: Circuit-breaker control Motor control Voltmeter Selector and Transfer Ammeter Selector and Transfer Synchroscope Control Control Selector Switch Applications The Series 95 switches have the following standard features: Standard 3-hole Mounting #8-3 screw terminals Nema class A Insulating materials (105 0 C ) Silver contact surfaces for long reliable life Double-sided, double-wiping, knife-type rotary contacts Special Features for Circuit Breaker Control switches include: Mechanical red/green target Slip contact for alarm and indicator circuits Pull-to-Lock mechanism to return the switch handle to normal (vertical) position Selection of Lighted Escutcheon plates Special features for Meter Control switches include: Make-Before-Break (shorting contacts for ammeter control) Common-input Tap-Switch arrangement whereby the meter may be sequentially connected to several lines using the same switching deck Positive positioning detent mechanism Pre-wired jumpers Special features for synchroscope applications include: Removable Oval Handles Key lockable arrangements The following details the most common applications, contact arrangements and escutcheon plate markings. For combination of contact arrangements, handles, escutcheon plate marking and special features not shown, contact the factory for availability.

3 INSTRUMENT AND CONTRC ONTROL OL INSTRUMENT AND CONTROL ES TYP D STOP SCREWS SUPPLIED TO LIMIT ROTATION AS DESIRED DIA.. DIA OVAL HANDLE 01.9 MAX PANEL TYPICAL SCREWS 8-3 x 1/4 BD, HD SUPPLIED DEPTH BEHIND PANEL NUMBER OF DECKS DEPTH INCHES D Slip Contact - add 1.5 Pull - to- lock- Add 1 (these are approximate dimensions) UL File No. E INTERRUPTING RATING 0A-10 VAC 15A-40VAC 6A-600VAC 3A-15VDC 1A-50VDC MAKE ONLY RATINGS: 75A- 10 VAC VAC 75A-4-15VDC 37.5A-50VDC OPEN CONTINUOUS RATING - 30A-600V DIELECTRIC STRENGTH - 00VRMS LETTER APPEARING AFTER MODEL NO i.e C PISTOL GRIP D KNURLED C OVAL B DIA OVAL - REMOVABLE E KEY LOCK T - HANDLE RH

4 INSTRUMENT AND CONTRC ONTROL OL APPLICATION ROTARY ES FOR INSTRUMENT CONTROL ESCUTCHEON Wire, Single Phase or D C Double Pole / Single Pole Throw Cat. No C Depth behind panel.40 ON 9510D - V14 4 Phase, Two Phase or Two separated D C circuits Double Pole / Double Throw Cat. No. 9540C Depth behind panel C - 3V14 3 Phase, Phase to neutral Double Pole / Triple Throw Cat. No C C - 4V15 3 Phase, Phase to Phase Double Pole / Triple Throw Cat. No C C-4V1 3 Phase, Phase to Phase and Phase to neutral Double Pole / Six Throw Cat. No C 6 Wire, Two 3 Phase circuit, Phase to Phase Double Pole / Six Throw Cat. No C E -7V E - 8V33 3 Consult Factory for non-standard Escutcheon Plates

5 INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON 3 Phase, Two current Transformers Cat. No C C- 3A10A 3 Phase, Two current Transformers Cat. No C C - 4A13 3 Phase, Three current Transformers Cat. No C C - 3A10A 3 Phase, Three current Transformers Cat. No C C - 4A13 3 Phase, Phase to Phase and Phase to neutral Double Pole Six Throw Cat. No C (NO ) A - 3A Cat. No. 9541C (WITH ) Depth behind panel C - 5A16 Consult Factory for non-standard Escutcheon Plates 4

6 APPLICATION INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL ESCUTCHEON - 3 Phase, Phase to Phase Three current Transformers Cat. No C Depth behind panel C - 4A3C WATTMETER 3 Phase, Three current Transformers Three current Potential Transformers Cat. No C Depth behind panel 3.60 WATTMETER ON 9510D - W14 WATTMETER 3 Phase, Two current Transformers Two current Coils Two potentials Coils Cat. No. 9540C Depth behind panel 3.60 WATTMETER ON 9510D - W14 WATTMETER REVERSING Cat. No. 9541C WATTMETER W RVA 9510C - 3W16 POWER-FACTOR 3 Phase, Two current Transformers One or Two current Coils Cat. No. 954C Depth behind panel.40 P.F. METER ON 9510D- P14 SYNCHRONIZING Machine to bus with interlocks Handle: Oval, removable Cat. No. 9544E SYNCHROSCOPE ON 9511D -S17 5 Consult Factory for non-standard Escutcheon Plates

7 INSTRUMENT AND CONTRC ONTROL OL ROTARY ES FOR INSTRUMENT CONTROL APPLICATION ESCUTCHEON MOTOR CONTROL GOVERNOR OR RHEOSTAT Split field motor Cat. No. 9547D Depth behind panel.40 MOTOR CONTROL RAISE LOWER 9510B-M TRIP Double Pole / Single Throw contacts normally open Cat. No D Depth behind panel.40 TRIP 9510D -1B18 CONTROL Cat. No D Depth behind panel B - B3 CONTROL Cat. No D Depth behind panel B -B3 CONTROL Operate two breaker Cat. No D Depth behind panel B -B3 CONTROL Operate two breaker Cat. No. 9544D Depth behind panel B -B3 Consult Factory for non-standard Escutcheon Plates 6

8 INSTRUMENT AND CONTRC ONTROL OL APPLICATION ESCUTCHEON ROTARY SELECTOR ES CONTROL Cat. No D Depth behind panel B -B3 CONTROL TRIP CLOSE Cat. No D Depth behind panel B -B3 CONTROL TRIP CLOSE Cat. No D Depth behind panel B -B3 CONTROL TRIP CLOSE Cat. No D Depth behind panel B -B3 CONTROL Cat. No D Depth behind panel 4.70 PULL-TO LOCK 9519C-3B33 CONTROL Cat. No. 9545D Depth behind panel 6.90 PULL-TO LOCK 9518B -B3 7 Consult Factory for non-standard Escutcheon Plates

9 INSTRUMENT AND CONTRC ONTROL OL APPLICATION ESCUTCHEON ROTARY SELECTOR ES CONTROL UNIVERSAL CIRCUIT Cat. No D Depth behind panel B -B3 CONTROL UNIVERSAL CIRCUIT Cat. No D Depth behind panel 8.00 PULL-TO LOCK 9518C -B3 Consult Factory for non-standard Escutcheon Plates 8

10 - ON SINGLE - THROW 1 DOUBLE THROW (ON ) DESCRIPTION DOUBLE THROW (WITH ) STOPS 1 & 7 1 & 7 INSTRUMENT AND CONTRC ONTROL OL DETENT SELECTOR CATALOG NUMBERS ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items. DECKS CATALOG NO. INCHES* B B B B B B B B B B 8.0 * DEPTH BEHIND PANEL 3 & 7 - ON SINGLE - THROW 4 DESCRIPTION DOUBLE THROW SINGLE - THROW The above switch will family will be provided as DEVELOPMENT 3 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 1 or. Escutcheon for DEVELOPMENT 3 provided as standard unless DEVELOPMENT 1 or specified at time of order. This External Jumper provided to allow common input to circuit 1 &. However removal of the Jumper does not isolate the two currents as these two terminals are tied together internally in the off position. MOMENTARY (SPRING RETURN) ACTION ES STOPS 1 & 7 CATALOG NUMBERS ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items. DECKS CATALOG NO. INCHES* B.4 5 DOUBLE THROW (WITH ) 1 & B B B B 5.3 * DEPTH BEHIND PANEL & The above switch will family will be provided as DEVELOPMENT 6 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 4 or 5. Escutcheon for DEVELOPMENT 6 provided as standard unless DEVELOPMENT 4 or 5 specified at time of order.

11 INSTRUMENT AND CONTRC ONTROL OL ROTARY SELECTOR ES DESCRIPTION STOPS CATALOG NUMBERS TRIPLE THROW (WITH ) 7 4 THROW (WITH ) THROW (WITH ) 1 & 5 1 & 4 ** The catalog numbers are for universal switches that provide all contacting shown. Oval handle supplied. To limit switches to positions shown put limit screws in holes in rear stop plate shown as Stops. Order jumpers as required, as separate items. DECKS CATALOG NO. INCHES* B B B B B B B B B B 8.0 * DEPTH BEHIND PANEL THROW (WITH ) 1 & THROW (WITH ) 1 & SHOWN IN POSITION 11 NONE The above switch will family will be provided as DEVELOPMENT 11 unless otherwise specified. By changing stop screw location and wiring connections the switch may be configured by the consumer as DEVELOPMENTS 7 or 10. Escutcheon for DEVELOPMENT 11 provided as standard unless DEVELOPMENT 7 or 10 specified at time of order. JUMPERS Strap jumpers are available for adjacent contacts, and wire lug assemblies are available for other terminal jumping. The strap jumpers are available in packages of ten or twenty-five. The wire and lug assemblies are ordered individually. Data is as follows: (Strap jumpers are silver-plated brass.) CATALOG NO: C C3 DESCRIPTION Jumper, adjacent terminals on the same deck. Jumper, same terminal location on adjacent deck. (Wire and lug assemblies have #10 AWG wire and insulated ring lugs.) CATALOG NO: LENGTH (L) / / /8 L 10

12 INSTRUMENT AND CONTRC ONTROL OL SERIES 95 LOCK OUT RELAY ES SEE NOTE 4 * D TYP (SHOWN WITHOUT HANDLE FOR CLARITY) 3.00 TYPICAL CONTACT DECKS SHOWN, THE EXTRA DECK IN FRONT IS FOR COIL CLEARING DRILL PATTERNS & ESCUTCHEON PLATE DIMENSIONS Notes: All switch assemblies include the following Escutcheon plate No.10-3 x 5/8 screw. 3 Pistol grip is shown on front cover. Switches with 6 or more decks require nd torsion spring assembly. Complete technical data is outlined in Technical Publication ITLOR95. (DTS-ITILOR95) DEPTH BEHIND PANEL UL File No. E GENERAL PURPOSE RATING 30A 600V Open CARRY 0A 600V enclosed CARRY 0A 10VAC.8 PF, MAKE & BREAK 15A 40VAC.8 PF, MAKE & BREAK 6A 600VAC.8 PF, MAKE & BREAK 3A 15VAC RESISTIVE MAKE & BREAK 1A 50VAC RESISTIVE MAKE & BREAK NUMBER OF DECKS DEPTH INCHES D

13 INSTRUMENT AND CONTRC ONTROL OL LOCK OUT RELAY ES MANUAL RESET LOR CONTACT DECK LAYOUT MANUAL RESET LOR n=deck number LOR TRIP COIL NO ADDITIONAL CIRCUITY (TARGET) A TARGET RESISTOR (R0) IN PARALLEL A TARGET RC CIRCUIT A TARGET SERIES RESISTOR (RS).A.6A.A 5 OHMS 50 OHMS 40 OHMS 0 OHMS 7 OHMS 1.3 OHMS 16.7 OHMS A B C D E F COIL COIL CKT VOLTAGE COIL NORMAL VOLTAGE OPERATING RANGE COIL MAXIMUM VOLTAGE OF OPERATING RANGE COIL 0 C A 4VDC VDC 1. AMPS DC 3.3 B 4VDC VDC 6.5 AMPS DC 7.7 C 48VDC VDC 5.4 AMPS DC 13 TYPICAL DEVELOPMENT FOR DECKS 1 THRU 10 D 15VDC VDC 5. AMPS DC 7 E 15VDC VDC.8 AMPS DC 50 F 50VDC VDC.7 AMPS DC 104 WHERE n IS DECK NUMBER DECKS VDC A COIL VDC B COIL 4-70 VDC C COIL VDC D COIL VDC E COIL VDC F COIL A B C D E F 95780A 95780B 95780C 95780D 95780E 95780F A B C D E F A B C D E F A B C D E F OPERATING DC VOLTS LOR TRIP COILS TO USE. A TARGET. A TARGET A, B, C B,C,D,E A B C D E F A B C D E F A B C D E F A B C D E F A B C D E F D,E,F D,E,F D,E,F F F D D D D * D COIL HAS BEEN TESTED AND APPROVED FOR USE AT 10V AC 1

14 INSTRUMENT AND CONTRC ONTROL OL OPERATION - 4 ROWS OF LEDS: Style 1, Standard Light Configuration When the handle is turned to the CLOSE position, The flag shows red and the red lights are turned on by an auxiliary switch contact in the circuit breaker. If there is a fault and the circuit breaker trips, an auxiliary switch contact (bell circuit) in the Circuit breaker will close and the yellow lights flash - see typical circuit on page 14. When the handle is turned to the TRIP position, the flag shows green and the green lights are turned on by an auxiliary switch contact in the circuit breaker. Style, (Reversed light Configuration) is selected, the above operation will apply but exchange red to green and green to red. LIGHTED ESCUTCHEON PLATES OPERATION - ROWS OF LEDS: Style 1, Standard Light Configuration When the handle is turned to the CLOSE position, the flag shows red and lights are turn on by an auxiliary switch contact in the circuit breaker. When the handle is turned to the TRIP position, the flag shows green and the green lights are turned on by an auxiliary switch contact in the circuit breaker. Style, (Reversed light Configuration) is selected,the above operation will apply but exchangered to green and green to red. STYLE 1 ROWS OF LED VOLTAGE RATING SERIES 95 DASH # LEDS 10 VAC 50/60 HZ or 15VDC -LR10 40 VAC 50/60 HZ or 50VDC -LR40 48VDC -LR48 10 VAC 50/60 HZ or 15VDC 4 -L4R10 40 VAC 50/60 HZ or 50VDC 4 -L4R40 48VDC 4 -L4R48 MATERIALS LIST: All lighted flag assemblies include the following- Escutcheon plate with flag assembly. Pistol grip handel with #6-3 x 5/8 screw Wire connections are made with #6-3 x 3/9 slotted brass screws with lock washers. Switch mounting hardware, 3 ea #10-3 x 1 slotted truss head, black zinc plated screws. Notes: 1. Panel Mounting. Jumper may be added to terminals D, E and/or F for common circuit connections for LEDs. 3. Voltage input is not polarity sensitive. ORDERING INSTRUCTIONS: Specify standard switch catalog number and add Lighted Escutcheon DASH NUMBER, ex: 95438D-L4R10. The Lighted Escutcheon requires a special handle and length mounting screws, so the DASH NUMBER must be included on the initial switch order. STYLE REVERSED LIGHT CONFIGURATION ROWS OF LED VOLTAGE RATING SERIES 95 DASH # LEDS 10 VAC 50/60 HZ or 15VDC -LR10R 40 VAC 50/60 HZ or 50VDC -LR40R 48VDC -LR48R 10 VAC 50/60 HZ or 15VDC 4 -L4R10R 40 VAC 50/60 HZ or 50VDC 4 -L4R40R 48VDC 4 -L4R48R INDICATION COLOR TERMINAL DESIGNATIONS DISPLAY OPEN GREEN A & D STEADY CLOSED RED B&E STEADY *TRIPPED YELLOW C & F FLASHING INDICATION COLOR TERMINAL DESIGNATIONS DISPLAY OPEN RED A & D STEADY CLOSED GREEN B&E STEADY *TRIPPED YELLOW C & F FLASHING Patented Feature: Leds are removable. If any Led fails and it is removed all others in the row remain lit. 13

15 INSTRUMENT AND CONTRC ONTROL OL LIGHTED ESCUTCHEON PLATES REAR VIEW QTY PART # COLOR 6 LED MV6351 YELLOW 6 LED MV6451 GREEN 6 LED MV6951 RED Notes: 1. LEDS are removable and inserted by the use of needle nose pliers. Polarity should be observed during installation. 3. Molded escutcheon panel LED ports are polarized. DRILL PATTERN ESCUTCHEON ASSEMBLY FRONT COVER WITH FLAG ROWS OF LEDS PART# 179C48 4 ROWS OF LEDS PART# 179C4867 MOLDED PISTOL GRIP HANDLE PART# 179B0856 CUSTOMER PANEL DECKS SERIES 95 ASSEMBLY STANDARD OUTLINE, NOT MODEL SPECIFIC PROTRUSION OF LEDS WHEN FULLY ASSEMBLED 14

16 USA, Canada, Asia, Latin America Tel: Fax: Europe, Middle East, Africa Tel: Fax: Series 95 Switches Please refer to our website for more detailed contact information CS00A40786 Rev. 10/09

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