PARTS MANUAL. IS3000Z Series Zero-Turn Riding Mower Serial No & above. Model Number: IS3000ZFKAV2561 IS3000ZXK27/61 IS3000ZLKAV2661
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1 PARTS MANUAL IS000Z Series Zero-Turn Riding Mower Serial No. & above Model Number: IS000ZFKAV IS000ZXK/ IS000ZLKAV Ferris Industries North Main Street Munnsville, NY Revision 0 Rev. Date: /00 TP Z-F
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3 Table of Contents RIDER COMPONENTS Main Frame & Front Suspension Group Floor & Brake Cover Group Seat & Mount Group Fuel Tank, Mount & Bumper Group Fuel Supply Hose & Fuel Tank Replacement Parts Group Instrument & Control Panel Group Instrument & Control Panel Group - Liquid Cooled Model Engine & PTO Group - Kawasaki HP Engine & PTO Group - Kawasaki HP Liquid Cooled Engine & PTO Group - Kohler HP Pump Drive Group Motion Control Group-Upper Motion Control Group-Lower Neutral Return Group Hydraulic Group Reservoir Mount & Battery Group Parking Brake Group - Upper Parking Brake Group - Lower Rear Suspension Group Deck Lift Group Wheels & Tires Group Electrical Service Schematic - Kawasaki HP Electrical Service Schematic - Kawasaki HP Liquid Cooled Electrical Service Schematic - Kohler Replacement Decals MOWER DECK COMPONENTS Mower Deck - Housing, Covers, Spindles & Blades Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model Mower Deck - Pulleys, Belt & Idler Arm Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model Mower Deck - Rollers & Casters Spindle Service Parts Spindle Service Parts - Liquid Cooled Model Mower Deck - Hanger Chains Mower Deck - Rear Mount Bars REFEREE INFORMATION: Torque Specification Chart Inside Back Cover Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
4 Main Frame & Front Suspension Group TE: Unless noted otherwise, use the standard hardware torque specification chart See Wheels & Tires Group IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
5 Main Frame & Front Suspension Group REF. PART. QTY. DESCRIPTION MAIN FRAME 8 NUT, Hex Nylon Lock, /- 09 SPACER,. x.00 x.0 09 BALL JOINT, /- SPACER,. x.00 x. -8 CAPSCREW, Hex Head, /- x -/ 09 NUT, Hex Jam, /- 8 SUSPENSION ARM ASSEMBLY - LH (includes Ref No. 9) 9 BUSHING, Flange ( per suspension arm) 0 8 SHOCK & SPRING ASSEMBLY 09 NUT, Hex Nylon Lock, /8-9 CASTER TIRE MOUNT WASHER, /8 0-8 CAPSCREW, Hex Head, /8- x -/ 09 SPACER,. x.0 x.00 0 GREASE SEAL 088 BEARING, Tapered Roller 8 SUSPENSION ARM ASSEMBLY - RH (includes Ref No. 9) 9 0 WASHER, / 0 0 NUT, Hex, Slotted, /- 0 CAP 0-0 PIN, Cotter Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
6 Floor & Brake Cover Group TE: Unless noted otherwise, use the standard hardware torque specification chart. See Fuel Tank & Mount Group IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
7 Floor & Brake Cover Group REF. PART. QTY. DESCRIPTION 0-8 CAPSCREW, Hex Head, /8- x 8 WASHER, /8 0 VALVE, Fuel Shut Off 8 NUT, Hex Serrated Flange, /8-08 BODY CLIP, /-8 0- CAPSCREW, Hex Head, /-8 x / 0 NUT, Hex Nylon Lock, / SAFETY WALK 9 FLOOR PAN 0 8 SAFETY WALK 8 RUBBER PAD WASHER, / BRAKE COVER PANEL ASSEMBLY (includes safety decal) Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
8 Seat & Mount Group TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
9 Seat & Mount Group REF. PART. QTY. DESCRIPTION 9 SEAT, Deluxe, Gray (Complete, includes Ref No. - ) 9- CUSHION, Bottom Cover 9- CUSHION, Back Cover 9- ARM REST SET (includes Ref No. ) 9- ARM REST PADS 090- SEAT ADJUSTER RAILS (set of ) SEAT MOUNT 8 0 SEAT STOP ROD 9 00 COLLAR, / Set 0 0- CAPSCREW, Hex Head, /8- x 0 NUT, Hex Nylon Lock, /-8 09 NUT, Hex Nylon Lock, /8-0-8 CAPSCREW, Hex Head, /8- x WASHER, /8 8 SPACER,.8 X.0 X.0 98 SPRING, Compression WASHER, /8 x 8 * (see electrical schematic) 9 0 SCREW, #0- x 0 09 NUT, Hex, #0- RUBBER BUMPER Footnotes: * - See Electrical Schematic for switch part number IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
10 Fuel Tank, Mount & Bumper Group TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
11 Fuel Tank, Mount & Bumper Group REF. PART. QTY. DESCRIPTION 98 FUEL TANK, LH 8 FUEL TANK CAP 99 FUEL TANK, RH 0 FUEL TANK MOUNT 8 WASHER, / 0- CAPSCREW, Hex Head, /-8 x / TANK MOUNT SUPPORT CAPSCREW, Hex Head, /-8 x -/ CAPSCREW, Hex Head, /8- x 0 WASHER, /8 8 0 NUT, Hex Serrated Flange, /8- FAN SHIELD BODY CLIP, / CAPSCREW, Hex Head, /-0 x / 8 BUMPER Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F 9
12 Fuel Supply Hose & Tank Replacement Parts Group TE: Unless noted otherwise, use the standard hardware torque specification chart. Brake Cover Panel LH Fuel Tank, 8 9, 0 RH Fuel Tank Connect to Engine IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
13 Fuel Supply Hose & Tank Replacement Parts Group REF. PART. QTY. DESCRIPTION 8 VALVE, Fuel Shut Off 08 CLAMP, Hose 08- HOSE, 08-8 WIRE LOOM, WIRE LOOM, HOSE, 08- WIRE LOOM, (Kohler) WIRE LOOM, (Kawasaki) HOSE, (Kohler) HOSE, (Kawasaki) 0 ELBOW FITTING 00 GROMMET 09 HOSE CLAMP 09-0 HOSE, 0 0 SCREEN FITTING Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
14 Instrument & Control Panel Group TE: Unless noted otherwise, use the standard hardware torque specification chart RIGHT-HAND SIDE,, LEFT-HAND SIDE 0 IS000ZFKAV IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
15 Instrument & Control Panel Group REF. PART. QTY. DESCRIPTION 9 FUEL GAUGE 9- GROMMET 8909 CONTROL PANEL-RH 00- CAPSCREW, Hex Head, /-0 x / 80, PTO 09, Ignition, Complete (includes Ref No. -9) 89 KEY, Ignition, Molded (Set of ) 8 90 COVER 9 9 PLASTIC NUT SCREW, Allen Head, /-0 x / 08 CABLE, Throttle Control (Kohler) 88 CABLE, Throttle Control (Kawasaki) NUT, Hex Nylon Lock, /-0 HOURMETER, Digital 9 CABLE, Choke Control (Kohler) 8 CABLE, Choke Control (Kawasaki) 8908 CONTROL PANEL-LH Footnotes: IS000ZFKAV IS000ZXK/ TP Z-F
16 Instrument & Control Panel Group - Liquid Cooled Model TE: Unless noted otherwise, use the standard hardware torque specification chart RIGHT-HAND SIDE LEFT-HAND SIDE IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
17 Instrument & Control Panel Group - Liquid Cooled Model REF. PART. QTY. DESCRIPTION 9 FUEL GAUGE 9- GROMMET 88 CONTROL PANEL-RH 00- CAPSCREW, Hex Head, /-0 x / 80, PTO 9 TEMPERATURE GAUGE 09, Ignition, Complete (includes Ref No. 8-0) 8 89 KEY, Ignition, Molded (Set of ) 9 90 COVER 0 9 PLASTIC NUT 99-8 SCREW, Allen Head, /-0 x / 88 CABLE, Throttle Control NUT, Hex Nylon Lock, /-0 HOURMETER, Digital CABLE, Choke Control 8908 CONTROL PANEL-LH Footnotes: IS000ZLKAV TP Z-F
18 Engine & PTO Group - Kawasaki HP TE: Unless noted otherwise, use the standard hardware torque specification chart OIL DRAIN COMPONENTS IS000ZFKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
19 Engine & PTO Group - Kawasaki HP REF. PART. QTY. DESCRIPTION ENGINE, HP Kawasaki, FHV (includes Ref No. - ) RAIN CAP CLAMP 8 AIR FILTER ASSEMBLY, Complete (includes Ref No. - 9) 9 CASE, Air Filter 0 AIR FILTER, Secondary AIR FILTER, Primary 8 CLAMP, Cap 9 CAP, FIlter Case 0 CASE BRACKET, Complete BRACKET PLATE - OIL FILTER (90-08) 9 AIR INLET TUBE 8 BREATHER TUBE 0-8 CAPSCREW, Hex Head, /8- x 0- CAPSCREW, Hex Head, /-8 x / CLUTCH AHOR 8 09 NUT, Hex Nylon Lock, /8-9 PAD, Clutch Anchor 0 WASHER, Fender, / 0 NUT, Hex Nylon Lock, /-8 WASHER, / 98 CRANKSHAFT BOLT, / x -/ SPACER,. x.88 x.8 ELECTRIC CLUTCH 00- KEY, / Sq. x 0 CRANKSHAFT PULLEY 8 0 SPACER,. x. x CAPSCREW, Hex Head, /-8 x -/ 0 SPACER,.9 x.00 x.80 ADAPTER, Oil Drain FITTING, /8NPT - / Str. 9 HOSE CLAMP 08- WIRE LOOM, 08- HOSE, 00 CLAMP, Vinyl CAP, /8NPT 8 MUFFLER Footnotes: IS000ZFKAV TP Z-F
20 Engine & PTO Group - Kawasaki HP Liquid Cooled TE: Unless noted otherwise, use the standard hardware torque specification chart OIL DRAIN COMPONENTS IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
21 Engine & PTO Group - Kawasaki HP Liquid Cooled REF. PART. QTY. DESCRIPTION CAPSCREW, Hex Head, M x MM WASHER, / 0 RADIATOR PROTECTION SCREEN 9 ENGINE, HP Kawasaki, FDV (includes Ref No. - ) RAIN CAP CLAMP 8 AIR FILTER ASSEMBLY, Complete (includes Ref No. 8 - ) 8 9 CASE, Air Filter 9 0 AIR FILTER, Secondary 0 AIR FILTER, Primary CLAMP, Cap CAP, FIlter Case 0-8 CAPSCREW, Hex Head, /8- x 0- CAPSCREW, Hex Head, /-8 x / CLUTCH AHOR 09 NUT, Hex Nylon Lock, /8- PAD, Clutch Anchor 8 WASHER, Fender, / 9 0 NUT, Hex Nylon Lock, /-8 0 WASHER, / 0 CRANKSHAFT BOLT, M0 x MM SPACER,. x.88 x.8 ELECTRIC CLUTCH 00- KEY, / Sq. x 9 SPACER,. x.00 x.9 0 CRANKSHAFT PULLEY 00- KEY, / Sq. x 8 0 SPACER,. x. x CAPSCREW, Hex Head, /-8 x -/ 0 SPACER,.9 x.00 x.80 ADAPTER, Oil Drain FITTING, /8NPT - / Str. 9 HOSE CLAMP 08- WIRE LOOM, 08- HOSE, 00 CLAMP, Vinyl CAP, /8NPT 8 MUFFLER Footnotes: IS000ZLKAV TP Z-F 9
22 Engine & PTO Group - Kohler TE: Unless noted otherwise, use the standard hardware torque specification chart OIL DRAIN COMPONENTS IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
23 Engine & PTO Group - Kohler REF. PART. QTY. DESCRIPTION 89 ENGINE, HP Kohler, CV0S (includes Ref No. - 0) * KIT,. HD AIR CLEANER (includes Ref No. - 9) ( -S) * END CAP ( 09 0-S) * DUST VALVE ( 0-S) 89- PRIMARY PAPER ELEMENT ( 08 0-S) 89- SECONDARY ELEMENT ( 08 0-S) * HOUSING ( 08 0-S) 8 * HOUSING MOUNT BRACKET ( 0-S) RAIN COVER ( 0-S) 0 * INLET HOSE ( -S) - OIL FILTER 0-8 CAPSCREW, Hex Head, /8- x 0- CAPSCREW, Hex Head, /-8 x / CLUTCH AHOR 09 NUT, Hex Nylon Lock, /8- PAD, Clutch Anchor WASHER, Fender, / 8 0 NUT, Hex Nylon Lock, /-8 9 WASHER, / 0 98 CRANKSHAFT BOLT, / x -/ SPACER,. x.88 x.8 ELECTRIC CLUTCH 00- KEY, / Sq. x 9 SPACER,. x.00 x.9 0 CRANKSHAFT PULLEY 00- KEY, / Sq. x 0 SPACER,. x. x.0 8 FITTING, /8NPT - / Str. 9 9 HOSE CLAMP WIRE LOOM, 08- HOSE, 00 CLAMP, Vinyl CAP, /8NPT 9 MUFFLER NUT, Hex Serrated Flange, /-8 Footnotes: * See your local Kohler engine dealer for service parts IS000ZXK/ TP Z-F
24 Pump Drive Group TE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine & PTO Group Liquid Cooled Model Pump Drive Belt Set Not Shown. IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
25 Pump Drive Group REF. PART. QTY. DESCRIPTION 09 NUT, Hex Nylon Lock, /8-8 PULLEY, Pump Drive KEY, mm x mm 8 BUSHING, Tapered Hub 00-8 CAPSCREW, Hex Head, /-0 x SPACER,.9 x.00 x.9 0 PULLEY, Idler 8 WASHER, / CAPSCREW, Hex Head, /8- x -/ 0 BELT, Pump Drive (Set) 0 BELT, Pump Drive, Liquid Cooled Model (Set) (not shown) 0 NUT, Hex, /8- SCREW HOOK, /8- x -/ 8 SPRING, Extension, Swivel End 8 NUT, Hex Serrated Flange, /8-00 NUT, Hex, Side Lock, /8-0-8 CAPSCREW, Hex Head, /8- x -/ 8 0- CAPSCREW, Hex Head, /8- x 9 0 WASHER, /8 x -/ 0 SHAFT, Idler Pivot BUSHING, Brass 0 PUMP DRIVE IDLER ARM 090 SPACER, Idler Pivot 0- CAPSCREW, Hex Head, /8- x -/ PULLEY, Idler (Single Flange) Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
26 Motion Control Group - Upper TE: Unless noted otherwise, use the standard hardware torque specification chart. TE: RH side shown. Unless otherwise noted, components are identical for the LH side. RH Motion Control Lever Not Shown IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
27 Motion Control Group - Upper REF. PART. QTY. DESCRIPTION 9 MOTION CONTROL LEVER-RH 9 MOTION CONTROL LEVER-LH (not shown) 08 FOAM GRIP WASHER, / 0 WASHER, Lock, / 0- CAPSCREW, Hex Head, /-8 x / 98 CONTROL LEVER BASE 8 0- CAPSCREW, Hex Head, /8- x 9 09 NUT, Hex Nylon Lock, / CONTROL LEVER MOUNT 0-8 CAPSCREW, Hex Head, /-8 x 0 NUT, Hex, /-8 90 NEUTRAL LOCK PLATE 0 SCREW, #0- x * (see electrical schematic) 09 NUT, Hex, #0- CAPSCREW, Hex Head, /8- x -/ w/ patch 8 WASHER, / SET SCREW, /-8 x / w/ patch KEY, / x 0- CAPSCREW, Hex Head, /-8 x -/ 0-0 CAPSCREW, Hex Head, /-8 x -/ NUT, Hex Serrated Flange, /-8 Footnotes: * - See Electrical Schematic for switch part number IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
28 Motion Control Group - Lower TE: Unless noted otherwise, use the standard hardware torque specification chart LH Control Shaft Not Shown. 0 8 IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
29 Motion Control Group - Lower REF. PART. QTY. DESCRIPTION 0 CONTROL SHAFT-RH 0 CONTROL SHAFT-LH (not shown) 0 BEARING, Pillow Block 0 WASHER, / CAPSCREW, Hex Head, /-8 x 8 NUT, Hex Serrated Flange, /-8 00 COLLAR, Split 8 BALL JOINT, / CAPSCREW, Hex Head, /-8 x -/ 0 0 NUT, Hex Nylon Lock, /-8 0 NUT, Hex, /- 0 HYDRO LINKAGE ROD 8 BALL JOINT, /- LH 98 DAMPENER 0-9 CAPSCREW, Hex Head, /-8 x -/8 CAPSCREW, Hex Head, M8-. x MM NUT, Hex Serrated Flange, M8-. 8 NUT, Hex Nylon Lock, M8-. Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
30 Neutral Return Group TE: Unless noted otherwise, use the standard hardware torque specification chart. 8 TE: RH side shown. Unless otherwise noted, components are identical for the LH side. IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
31 Neutral Return Group REF. PART. QTY. DESCRIPTION BALL JOINT, /8-, Male 0 BUSHING SPRING, Compression 0 COLLAR, /8 Set 9 NEUTRAL CONTROL ROD 0 NUT, Hex, /8-09 NUT, Hex Nylon Lock, / BALL JOINT, /8-, Female, Stud Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F 9
32 Hydraulic Group TE: Unless noted otherwise, use the standard hardware torque specification chart CC Pump Not Shown. CC Pump Not Shown IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
33 Hydraulic Group REF. PART. QTY. DESCRIPTION 9 CAP RESERVOIR 8 HOSE CLAMP, # HOSE, Hydraulic, FITTING, / NPT, Straight FILTER HEAD FILTER 8 FITTING, / NPT, 90 Deg HOSE, Hydraulic, -/ 0 9 FITTING, /8, 90 Deg. FITTING, / NPT, Tee FITTING, Hydraulic, Straight Swivel 088- HOSE, Hydraulic, 080- HOSE, Hydraulic, 0 FITTING, / NPT, Straight 0 FITTING, Hydraulic, O-Ring, 90 Deg. Swivel 080- HOSE, Hydraulic, 8 9 HOSE CLAMP, # HOSE, Hydraulic, 0 HYDRAULIC PUMP, 0CC, w/ FAN HYDRAULIC PUMP, CC, w/ FAN (Liquid Cooled Model) (not shown) FITTING, Hydraulic, O-Ring Adapter 88 HYDRAULIC HOSE ASSEMBLY FITTING, Hydraulic, O-Ring Adapter 0L HYDRAULIC WHEEL MOTOR-LEFT, Complete (includes Ref No. & ) 0- KEY 0- NUT & COTTER PIN 8 0R HYDRAULIC WHEEL MOTOR-RIGHT, Complete (includes Ref No. & ) PROTECTIVE COIL, Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
34 Reservoir Mount & Battery Group TE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
35 Reservoir Mount & Battery Group REF. PART. QTY. DESCRIPTION 9 MOUNT, Reservoir 9 BODY CLIP, /8-0- CAPSCREW, Hex Head, /-8 x / WASHER, / NUT, Hex Serrated Flange, /-8 9 GROMMET, /8 0-8 CAPSCREW, Hex Head, /-8 x 8 RETAINER, Battery 9 0 FOAM GRIP 0 8 GROMMET, * BATTERY (V, 0 CCA Lawn & Garden) Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
36 Parking Brake Group-Upper TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
37 Parking Brake Group-Upper REF. PART. QTY. DESCRIPTION 0 GRIP 9 BRAKE HANDLE 09 NUT, Hex Nylon Lock, / CAPSCREW, Hex Head, /-8 x NUT, Hex Serrated Flange, /-8 BRAKE HANDLE MOUNT 00- CAPSCREW, Hex Head, /-0 x -/ 8 8 NUT, Hex Serrated Flange, / CAPSCREW, Hex Head, /8- x / BEARING, Flange 0 BRAKE HANDLE SHAFT 8 BRAKE LINKAGE PIVOT 00- CAPSCREW, Hex Head, /-0 x / WASHER, / 08- CAPSCREW, Hex Head, /8- x -/ TFL MOUNT BRACKET NUT, Hex Serrated Flange, /-0 8 * * (see electrical schematic) Footnotes: * - See Electrical Schematic for switch part number IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
38 Parking Brake Group-Lower TE: Unless noted otherwise, use the standard hardware torque specification chart. TE: LH side shown. Unless otherwise noted, components are identical for the RH side. 8 0 See Parking Brake Group - Upper 9 RH Brake Cable Bracket Not Shown IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
39 Parking Brake Group-Lower REF. PART. QTY. DESCRIPTION 0-8 CAPSCREW, Hex Head, /8- x -/ WASHER, /8 SPACER,.9 x.00 x SPACER,.8 x.0 x. 09 NUT, Hex Nylon Lock, /8-0 NUT, Hex Nylon Lock, /- WASHER, / 8 SPRING, Compression 9 LINK, Brake Lock 0 CABLE, Brake 0 BRACKET, Brake Cable -LH 0 BRACKET, Brake Cable -RH (not shown) 0 SPRING, Compression WASHER, Fender, / 0 NUT, Hex, /- 0-0 COTTER PIN CLEVIS, Steel, /- 8-8 CLEVIS PIN, / x 9 8 NUT, Hex Serrated Flange, / BRAKE CALIPER MOUNT 99 BRAKE CALIPER 00 SHOULDER BOLT, / x -/ 00 BRAKE HUB Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
40 Rear Suspension Group TE: Unless noted otherwise, use the standard hardware torque specification chart. TE: LH side shown. Unless otherwise noted, components are identical for the RH side RH Spring Saddle Not Shown. See Parking Brake Group - Lower 8 RH Dampener Mount Not Shown. 0 See Parking Brake Group - Lower IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
41 Rear Suspension Group REF. PART. QTY. DESCRIPTION 98 SET SCREW, Square Hd, /- x 0 NUT, Hex Jam, /- 0 0 NUT, Hex Nylon Lock, /- 0- CAPSCREW, Hex Head, /8- x 09 NUT, Hex Nylon Lock, /8-9 DAMPENER 90 SPRING COMPRESSION PLATE SPRING RETAINER 9 8 SPRING, Compression 0 0- CAPSCREW, Hex Head, /- x -/ 0 SPRING SADDLE-LH 0 SPRING SADDLE-RH (not shown) 9 DAMPENER MOUNT - LH 9 DAMPENER MOUNT - RH (not shown) 08-8 CAPSCREW, Hex Head, /-0 x 88 WHEEL MOTOR MOUNT NUT, Hex Side Lock, / NUT, Hex Nylon Lock, / CAST A-ARM CAPSCREW, Allen Head, /- x Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F 9
42 Deck Lift Group TE: Unless noted otherwise, use the standard hardware torque specification chart RH Lift Frame Not Shown. B A 8 A 8 B RH Deck Lift Link Not Shown. 0 8 RH Deck Lift Pivot Not Shown. IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
43 Deck Lift Group REF. PART. QTY. DESCRIPTION DECK LIFT LOCK 8 WASHER, / 0 HAIRPIN CLIP 08 DECK LIFT PEDAL 0 PIN, Clevis, / x -/ 00- CAPSCREW, Hex Head, /-0 x / 09 SPRING, Extension 8 NUT, Hex Serrated Flange, /-0 9 COLLAR, Split, / NUT, Hex Nylon Lock, /8-09 CAP 98 DECK LIFT PIVOT ARM 0 DECK HEIGHT PLATE 99 SPACER,.8 x.0 x. 0- CAPSCREW, Hex Head, /8- x -/ 08 HITCH PIN, / x -/ 99 LIFT PIVOT BOLT CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, /-0 x 0 99 DECK LIFT LINK 098 NUT, Hex Nylon Lock, /-0 8 NUT, Hex Jam, Nylon Lock, /8-8 NUT, Hex Serrated Flange, /8-08- CAPSCREW, Hex Head, /8- x -/ TFL PIN, Roll, / x -/ SHIM WASHER BUSHING, Flange GREASE FITTING 9 9 LIFT FRAME ASSEMBLY - LH, Complete (includes Ref No. ) 0 8 LIFT FRAME ASSEMBLY - RH, Complete (includes Ref No. ) (not shown) 00 8 NUT, Hex, /8- SPRING ROD PIVOT 9 DECK LIFT PIVOT - LH 0 DECK LIFT PIVOT - RH (not shown) DECK LIFT LINK - LH DECK LIFT LINK - RH (not shown) 8 0 WASHER, /8 8 PIN, Spring, / x -/ 9 PIN, Roll, / x / 0 0 DECK ADJUSTMENT ROD Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
44 Deck Lift Group - Con t. TE: Unless noted otherwise, use the standard hardware torque specification chart RH Lift Frame Not Shown. B A 8 A 8 B RH Deck Lift Link Not Shown. 0 8 RH Deck Lift Pivot Not Shown. IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
45 Deck Lift Group - Con t. REF. PART. QTY. DESCRIPTION DECK LIFT ROD DECK LIFT SPRING SPRING ROD PIVOT 0- CAPSCREW, Hex Head, /8- x WASHER, /8 DECK PIVOT BUSHING SPRING LINK 8 WASHER,.9 x.00 x. 9 DECK LIFT SHAFT & MOUNT ASSEMBLY Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
46 Wheels & Tires Group TE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels & Tires 8 Rear Wheels & Tires 9 0 IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
47 Wheels & Tires Group REF. PART. QTY. DESCRIPTION WHEEL & TIRE ASSEMBLY, Front, x. x, Complete (includes Ref -) TIRE, Front, x. x - WHEEL ASSEMBLY, Front, for x. x Tires, Complete (includes Ref & ) S- BEARING, Taper Roller ( per tire) S- GREASE SEAL ( per tire) 0 ADAPTER, Caster Wheel ( per tire) 0- CAPSCREW, Hex Head, -/ x NUT, Hex Nylon Lock, -/ 9 WHEEL & TIRE ASSEMBLY, Rear, x x, Complete (Includes Ref 0 & ) 0 0- TIRE, Rear, x x WHEEL ASSEMBLY, Rear, x 8. 0 WHEEL LUG, / x -/8 Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
48 Ignition Grounding Circuit/Operator Presence - Kawasaki HP ALTERNATOR ENGINE HARNESS FUEL SOLEID / ENGINE MAGNETO STARTER SOLEID 080 STARTER MOTOR 0A FUSE 0 S BATTERY 0A FUSE 0 BROWN POSITIVE BATTERY CABLE GROUND CABLE 0 NEGATIVE BATTERY CABLE 0 STARTER CABLE IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S B IGNITION 09 M A L G / AUXILARY CONNECTOR PTO CLUTCH 8A BROWN 0 8 COM 8 8 GREEN RELAY 8A RELAY GRAY PTO 80 0A FUSE 0 GRAY HOURMETER 000 IS000Z KAWASAKI WIRE HARNESS 99 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 IS000ZFKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
49 Charging Circuit - Kawasaki HP ALTERNATOR ENGINE HARNESS FUEL SOLEID / ENGINE MAGNETO STARTER SOLEID 080 STARTER MOTOR 0A FUSE 0 S BATTERY 0A FUSE 0 BROWN POSITIVE BATTERY CABLE GROUND CABLE 0 NEGATIVE BATTERY CABLE 0 STARTER CABLE IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S B IGNITION 09 M A L G / AUXILARY CONNECTOR PTO CLUTCH 8A BROWN 0 8 COM 8 8 GREEN RELAY 8A RELAY GRAY PTO 80 0A FUSE 0 GRAY HOURMETER 000 IS000Z KAWASAKI WIRE HARNESS 99 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 IS000ZFKAV TP Z-F
50 Cranking Circuit - Kawasaki HP ALTERNATOR ENGINE HARNESS FUEL SOLEID / ENGINE MAGNETO STARTER SOLEID 080 STARTER MOTOR 0A FUSE 0 S BATTERY 0A FUSE 0 BROWN POSITIVE BATTERY CABLE GROUND CABLE 0 NEGATIVE BATTERY CABLE 0 STARTER CABLE IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S B IGNITION 09 M A L G / AUXILARY CONNECTOR PTO CLUTCH 8A BROWN 0 8 COM 8 8 GREEN RELAY 8A RELAY GRAY PTO 80 0A FUSE 0 GRAY HOURMETER 000 IS000Z KAWASAKI WIRE HARNESS 99 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 IS000ZFKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
51 PTO Clutch Circuit - Kawasaki HP ALTERNATOR ENGINE HARNESS FUEL SOLEID / ENGINE MAGNETO STARTER SOLEID 080 STARTER MOTOR 0A FUSE 0 S BATTERY 0A FUSE 0 BROWN POSITIVE BATTERY CABLE GROUND CABLE 0 NEGATIVE BATTERY CABLE 0 STARTER CABLE IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S B IGNITION 09 M A L G / AUXILARY CONNECTOR PTO CLUTCH 8A BROWN 0 8 COM 8 8 GREEN RELAY 8A RELAY GRAY PTO 80 0A FUSE 0 GRAY HOURMETER 000 IS000Z KAWASAKI WIRE HARNESS 99 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 IS000ZFKAV TP Z-F 9
52 Ignition Grounding Circuit/Operator Presence - Kawasaki HP Liquid Cooled 0A FUSE 0 / 0A FUSE 0 BROWN POSITIVE BATTERY CABLE STARTER 0 MOTOR BATTERY NEGATIVE BATTERY CABLE 0 GROUND CABLE 0 IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S S B IGNITION 09 M COM A L G FUEL SOLEID / VOLTAGE REGULATOR IGNITION COIL IGNITION COIL / TEMPERATURE SENDER 9 ENGINE HARNESS GROUND POST ENGINE BLOCK GRAY AUXILARY CONNECTOR PTO 80 0A FUSE 0 / S I G TEMPERATURE GAUGE 9 GRAY PTO CLUTCH HOURMETER 8A 0 8 BROWN 8 8 GREEN RELAY 8A RELAY TIME DELAY MODULE 0 IS000ZL KAWASAKI WIRE HARNESS 8 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 R/C TIME DELAY MODULE SCHEMATIC IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
53 Charging Circuit - Kawasaki HP Liquid Cooled 0A FUSE 0 / 0A FUSE 0 BROWN POSITIVE BATTERY CABLE STARTER 0 MOTOR BATTERY NEGATIVE BATTERY CABLE 0 GROUND CABLE 0 IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S S B IGNITION 09 M COM A L G FUEL SOLEID / VOLTAGE REGULATOR IGNITION COIL IGNITION COIL / TEMPERATURE SENDER 9 ENGINE HARNESS GROUND POST ENGINE BLOCK GRAY AUXILARY CONNECTOR PTO 80 0A FUSE 0 / S I G TEMPERATURE GAUGE 9 GRAY PTO CLUTCH HOURMETER 8A 0 8 BROWN 8 8 GREEN RELAY 8A RELAY TIME DELAY MODULE 0 IS000ZL KAWASAKI WIRE HARNESS 8 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 R/C TIME DELAY MODULE SCHEMATIC IS000ZLKAV TP Z-F
54 Cranking Circuit - Kawasaki HP Liquid Cooled 0A FUSE 0 / 0A FUSE 0 BROWN POSITIVE BATTERY CABLE STARTER 0 MOTOR BATTERY NEGATIVE BATTERY CABLE 0 GROUND CABLE 0 IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S S B IGNITION 09 M COM A L G FUEL SOLEID / VOLTAGE REGULATOR IGNITION COIL IGNITION COIL / TEMPERATURE SENDER 9 ENGINE HARNESS GROUND POST ENGINE BLOCK GRAY AUXILARY CONNECTOR PTO 80 0A FUSE 0 / S I G TEMPERATURE GAUGE 9 GRAY PTO CLUTCH HOURMETER 8A 0 8 BROWN 8 8 GREEN RELAY 8A RELAY TIME DELAY MODULE 0 IS000ZL KAWASAKI WIRE HARNESS 8 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 R/C TIME DELAY MODULE SCHEMATIC IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
55 PTO Clutch Circuit - Kawasaki HP Liquid Cooled 0A FUSE 0 / 0A FUSE 0 BROWN POSITIVE BATTERY CABLE STARTER 0 MOTOR BATTERY NEGATIVE BATTERY CABLE 0 GROUND CABLE 0 IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S S B IGNITION 09 M COM A L G FUEL SOLEID / VOLTAGE REGULATOR IGNITION COIL IGNITION COIL / TEMPERATURE SENDER 9 ENGINE HARNESS GROUND POST ENGINE BLOCK GRAY AUXILARY CONNECTOR PTO 80 0A FUSE 0 / S I G TEMPERATURE GAUGE 9 GRAY PTO CLUTCH HOURMETER 8A 0 8 BROWN 8 8 GREEN RELAY 8A RELAY TIME DELAY MODULE 0 IS000ZL KAWASAKI WIRE HARNESS 8 SEAT 09 /GREEN RH NEUTRAL / /GREEN LH NEUTRAL PARKING BRAKE 8 R/C TIME DELAY MODULE SCHEMATIC IS000ZLKAV TP Z-F
56 Ignition Grounding Circuit/Operator Presence - Kohler HOURMETER 000 GREEN IS000Z KOHLER WIRE HARNESS 8 COM IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S GREEN 0A FUSE 0 S GRAY B IGNITION 09 M A PTO 80 LH NEUTRAL 09 F E D C B A GRAY STARTER L G MOTOR GREEN /GREEN 0A FUSE 0 0A FUSE 0 GREEN POSITIVE BATTERY CABLE 0 A E D C B F GREEN BATTERY NEGATIVE BATTERY CABLE 0 GREEN PARKING BRAKE 8 ENGINE BLOCK PTO CLUTCH 89 /GREEN GROUND CABLE 0 TIME DELAY CIRCUIT BOARD 0 / / STARTER 8A ENGINE MAGNETO 0 8 VOLTAGE REGULATOR GREEN 8 8 FUEL SOLEID GREEN RELAY SPARK ADVAE MODULE (S.A.M.) SEAT 09 RH NEUTRAL 09 PARKING BRAKE 8 HP KOHLER ENGINE HARNESS / / IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
57 Charging Circuit - Kohler HOURMETER 000 GREEN IS000Z KOHLER WIRE HARNESS 8 COM IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S GREEN 0A FUSE 0 S GRAY B IGNITION 09 M A PTO 80 LH NEUTRAL 09 F E D C B A GRAY STARTER L G MOTOR GREEN /GREEN 0A FUSE 0 0A FUSE 0 GREEN POSITIVE BATTERY CABLE 0 A E D C B F GREEN BATTERY NEGATIVE BATTERY CABLE 0 GREEN PARKING BRAKE 8 ENGINE BLOCK PTO CLUTCH 89 /GREEN GROUND CABLE 0 TIME DELAY CIRCUIT BOARD 0 / / STARTER 8A ENGINE MAGNETO 0 8 VOLTAGE REGULATOR GREEN 8 8 FUEL SOLEID GREEN RELAY SPARK ADVAE MODULE (S.A.M.) SEAT 09 RH NEUTRAL 09 PARKING BRAKE 8 HP KOHLER ENGINE HARNESS / / IS000ZXK/ TP Z-F
58 Cranking Circuit - Kohler HOURMETER 000 GREEN IS000Z KOHLER WIRE HARNESS 8 COM IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S GREEN 0A FUSE 0 S GRAY B IGNITION 09 M A PTO 80 LH NEUTRAL 09 F E D C B A GRAY STARTER L G MOTOR GREEN /GREEN 0A FUSE 0 0A FUSE 0 GREEN POSITIVE BATTERY CABLE 0 A E D C B F GREEN BATTERY NEGATIVE BATTERY CABLE 0 GREEN PARKING BRAKE 8 ENGINE BLOCK PTO CLUTCH 89 /GREEN GROUND CABLE 0 TIME DELAY CIRCUIT BOARD 0 / / STARTER 8A ENGINE MAGNETO 0 8 VOLTAGE REGULATOR GREEN 8 8 FUEL SOLEID GREEN RELAY SPARK ADVAE MODULE (S.A.M.) SEAT 09 RH NEUTRAL 09 PARKING BRAKE 8 HP KOHLER ENGINE HARNESS / / IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
59 PTO Clutch Circuit - Kohler HOURMETER 000 GREEN IS000Z KOHLER WIRE HARNESS 8 COM IGNITION POSITION CIRCUIT MAKE. OFF G & M & A. RUN B & L & A. START B & L & S GREEN 0A FUSE 0 S GRAY B IGNITION 09 M A PTO 80 LH NEUTRAL 09 F E D C B A GRAY STARTER L G MOTOR GREEN /GREEN 0A FUSE 0 0A FUSE 0 GREEN POSITIVE BATTERY CABLE 0 A E D C B F GREEN BATTERY NEGATIVE BATTERY CABLE 0 GREEN PARKING BRAKE 8 ENGINE BLOCK PTO CLUTCH 89 /GREEN GROUND CABLE 0 TIME DELAY CIRCUIT BOARD 0 / / STARTER 8A ENGINE MAGNETO 0 8 VOLTAGE REGULATOR GREEN 8 8 FUEL SOLEID GREEN RELAY SPARK ADVAE MODULE (S.A.M.) SEAT 09 RH NEUTRAL 09 PARKING BRAKE 8 HP KOHLER ENGINE HARNESS / / IS000ZXK/ TP Z-F
60 Replacement Decals TE: Unless noted otherwise, use the standard hardware torque specification chart , IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
61 Replacement Decals REF. PART. QTY. DESCRIPTION 999 DECAL, Control Panel 00 DECAL, Control Panel (Liquid Cooled Model) 0 DECAL, Main w/ Fuel 98 DECAL, Danger DECAL, Danger Rotating 0 DECAL, Warning DECAL, Pinch Point 8 0 DECAL, Danger (Chute In Place) 9 0 DECAL, Danger (Hand Under Deck) 0 8 DECAL, Caution Fan 0 DECAL, Lift Plate DECAL, Hydro Release Valve 9 DECAL, Oil Reservoir 9 DECAL, Max. Oil Level 0 DECAL, Grease Daily 0 DECAL, Fuse Location DECAL, IS Independent Suspension 8 8 DECAL, Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F 9
62 Mower Deck - Housing, Covers, Spindles & Blades TE: Unless noted otherwise, use the standard hardware torque specification chart Torque Capscrews to 0 Ft. Lbs. (9 Nm) 0 IS000ZFKAV IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
63 Mower Deck - Housing, Covers, Spindles & Blades REF. PART. QTY. DESCRIPTION 88 RUBBER CHUTE ASSEMBLY, Complete (includes Ref No. - ) 9 NUT, Hex Nylock Flange, /8-9 CHUTE FRAME 9 RUBBER CHUTE 90 CHUTE SUPPORT 0-0 CAPSCREW, Hex Head, /8- x -/ 0 NUT, Hex Nylon Lock, / CHUTE MOUNT ROD 9 9 NUT, Hex Nylock Flange, / CAPSCREW, Hex Head, /-8 x 0 SPINDLE COVER - RH SPINDLE COVER - LH MOWER HOUSING 08 BODY CLIP, /-8 WASHER, / 0- CAPSCREW, Hex Head, /-8 x / 09 * SPINDLE ASSEMBLY, Complete 8 CAPSCREW, Hex Flange Head, /-8 x -/ 9 08 MOWER BLADE, 0 9 WASHER, USS, /8 0- CAPSCREW, Hex Head, /8- x -/ Footnotes: * - See Spindle Service Parts for replacement components IS000ZFKAV IS000ZXK/ TP Z-F
64 Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model TE: Unless noted otherwise, use the standard hardware torque specification chart Torque Capscrews to 0 Ft. Lbs. (9 Nm) IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
65 Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model REF. PART. QTY. DESCRIPTION 88 RUBBER CHUTE ASSEMBLY, Complete (includes Ref No. - ) 9 NUT, Hex Nylock Flange, /8-9 CHUTE FRAME 9 RUBBER CHUTE 90 CHUTE SUPPORT 0-0 CAPSCREW, Hex Head, /8- x -/ 0 NUT, Hex Nylon Lock, / CHUTE MOUNT ROD 9 9 NUT, Hex Nylock Flange, / CAPSCREW, Hex Head, /-8 x 0 SPINDLE COVER - RH SPINDLE COVER - LH 0 MOWER HOUSING 08 BODY CLIP, /-8 WASHER, / 0- CAPSCREW, Hex Head, /-8 x / 9 8 NUT, Hex Nylock Flange, / * HERCULES SPINDLE ASSEMBLY, Complete CAPSCREW, Hex Flange Head, /8- x -/ 0 08 MOWER BLADE, 9 WASHER, USS, /8 0- CAPSCREW, Hex Head, /8- x -/ Footnotes: * - See Spindle Service Parts for replacement components IS000ZLKAV TP Z-F
66 Mower Deck - Pulleys, Belt & Idler Arm TE: Unless noted otherwise, use the standard hardware torque specification chart. A Torque Nuts () to 8-90 Ft Lbs. (- Nm) A IS000ZFKAV IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
67 Mower Deck - Pulleys, Belt & Idler Arm REF. PART. QTY. DESCRIPTION 0 BELT, Deck 0- CAPSCREW, Hex Head, /- x -/ 0 WASHER, USS, / 0 IDLER ARM PIVOT SHAFT BUSHING, Flange 0 IDLER ARM 0 NUT, Hex Nylon Lock, /- 8 8 WASHER, /8 9 9 PULLEY, Idler 0 8 WASHER, / 0- CAPSCREW, Hex Head, /- x 009 GREASE FITTING MOUNT, Idler Spring 0 NUT, Hex Top Lock, /8-0 SPACER,. x.00 x. 0 SPRING, Extension, Swivel End 0 Nut, Hex, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, /- x -/ 0 IDLER PULLEY MOUNT SPINDLE PULLEY 00- KEY, / x -/ 0 WASHER, Belleville, / (included with Spindle Assembly P/N 09) 0 NUT, Hex, /- (included with Spindle Assembly P/N 09) Footnotes: IS000ZFKAV IS000ZXK/ TP Z-F
68 Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model TE: Unless noted otherwise, use the standard hardware torque specification chart. A A IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
69 Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model REF. PART. QTY. DESCRIPTION 0 BELT, Deck 0- CAPSCREW, Hex Head, /- x -/ 0 WASHER, USS, / 0 IDLER ARM PIVOT SHAFT BUSHING, Flange 0 IDLER ARM 0 NUT, Hex Nylon Lock, /- 8 8 WASHER, /8 9 9 PULLEY, Idler 0 8 WASHER, / 0- CAPSCREW, Hex Head, /- x 009 GREASE FITTING MOUNT, Idler Spring 0 NUT, Hex Top Lock, /8-0 SPACER,. x.00 x. 0 SPRING, Extension, Swivel End 0 Nut, Hex, / CAPSCREW, Hex Head, /8- x -/ CAPSCREW, Hex Head, /- x -/ 0 IDLER PULLEY MOUNT 08 SPINDLE PULLEY 00- KEY, / x -/ 089 BUSHING, Taper Hub 00-8 CAPSCREW, Hex Head, /-0 x Footnotes: IS000ZLKAV TP Z-F
70 Mower Deck - Rollers & Casters TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. 8 TP Z-F
71 Mower Deck - Rollers & Casters REF. PART. QTY. DESCRIPTION 08 ROLLER, Nose ROLLER PIN 8 NUT, Hex Serrated Flange, /8-0-8 CAPSCREW, Hex Head, /8- x 0 LYH PIN SPACER,.0 x. x.0 BUSHING, Flange 8 0 CASTER MOUNT ARM-LH 9 0 CASTER MOUNT ARM-RH GREASE FITTING 0- CAPSCREW, Hex Head, /8- x / 098 CAP, Plastic 0 CASTER ROLLER PIN 88 CASTER YOKE 00 ROLLER, Caster 0- CAPSCREW, Hex Head, /-8 x / NUT, Hex Serrated Flange, / WASHER, GD 9, / Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F 9
72 Spindle Service Parts TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ Copyright 00 Ferris Industries. All Rights Reserved. 0 TP Z-F
73 Spindle Service Parts REF. PART. QTY. DESCRIPTION 09 SPINDLE ASSEMBLY, Complete (includes Ref No. - 0) 9 GREASE FITTING 0 NUT, Hex, /- 0 WASHER, Belleville, / 99 TRASH SHIELD 0 BEARING 9 RELIEF VALVE 8 09 SPINDLE HOUSING SPACER SPINDLE SHAFT Footnotes: IS000ZFKAV IS000ZXK/ TP Z-F
74 Spindle Service Parts - Liquid Cooled Model TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
75 Spindle Service Parts - Liquid Cooled Model REF. PART. QTY. DESCRIPTION 98 HERCULES SPINDLE ASSEMBLY, Complete (includes Ref No. - ) 9 GREASE FITTING NUT, Hex Jam Nylon Lock, -/ - 9 TRASH SHIELD - TOP 9 SPACER,. x. x.9 0 V-RING SEAL 9 GREASE SEAL, DOUBLE LIP 8 TAPER ROLLER BEARING, -/ 9 BEARING CUP 0 9 CRUSH SPACER 9 SPINDLE HOUSING 98 SPACER,. x. x. 9 TRASH SHIELD - BOTTOM 9 SPINDLE SHAFT Footnotes: IS000ZLKAV TP Z-F
76 Mower Deck - Hanger Chains TE: Unless noted otherwise, use the standard hardware torque specification chart IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
77 Mower Deck - Hanger Chains REF. PART. QTY. DESCRIPTION 09 NUT, Hex Nylon Lock, /8-08 NUT, Hex Jam, /8- WASHER, /8 0- CAPSCREW, Hex Head, /8- x -/ 0 FRONT DECK HANGER 08 NUT, Hex, /- 8 WASHER, / 8 0 NUT, Hex Nylon Lock, /- 9 8 NUT, Hex Serrated Flange, / CHAIN, Links Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
78 Mower Deck - Rear Mount Bars TE: Unless noted otherwise, use the standard hardware torque specification chart. 8 TE: LH side shown. Components are identical for the RH side. 9 0 IS000ZFKAV IS000ZXK/ IS000ZLKAV Copyright 00 Ferris Industries. All Rights Reserved. TP Z-F
79 Mower Deck - Rear Mount Bars REF. PART. QTY. DESCRIPTION 009 DECK PUSHER BAR, Complete (includes Ref No. ) 009 GREASE FITTING 09 NUT, Hex Jam, /- - CAPSCREW, Hex Head, /- x ROD END SEAL 09 BALL JOINT, /- 0 WASHER, / 8 8 NUT, Hex Nylon Lock, / NUT, Hex Nylon Lock, /8-0 0 PUSHER BAR MOUNT PIN 0-0 CAPSCREW, Hex Head, /8- x -/ WASHER, /8 8 BUSHING ( per pusher bar) Footnotes: IS000ZFKAV IS000ZXK/ IS000ZLKAV TP Z-F
80
81 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 0%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as /, this is the nominal size, meaning the inside diameter is / inch; if a second number is present it represents the threads per inch. When a bolt or capscrew is identified as / - x, this means the nominal size, or body diameter is / inch; the second number represents the threads per inch ( in this example), and the final number is the body length of the bolt or screw ( inches long in this example). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. Screw, / x Body Diameter Body Length Nut, / Inside Diameter 0 / / / / / / / / / / / / Hardware Grade No Marks SAE Grade SAE Grade SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000,0.0 TES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.. Recommended seating torque values for locknuts: a. For prevailing torque locknuts: use % of Grade torque. b. For flange whizlock nuts and screws: use % of Grade torque.. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Wrench & Fastener Size Guide / / /8 / / / Bolt or Nut Wrench / / Bolt or Nut Wrench / /8 Bolt or Nut Wrench 9/ / Bolt or Nut Wrench (Bolt) /8 Wrench (Nut) / / Bolt or Nut Wrench /
82 PARTS MANUAL IS000Z Series Zero-Turn Riding Mower Serial No. & above IT IS THE POLICY OF FERRIS INDUSTRIES, I. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT IURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTU PREVIOUSLY. Ferris Industries North Main Street Munnsville, NY Copyright 00 Ferris Industries All Rights Reserved. Printed in USA.
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