Integral Block & Bleed Valves. High Technology Valve & Fitting Series

Transcription

1 Integral Block & Bleed Valves High Technology Valve & Fitting Series

2 SUPERLOK instrumentation products has the ultimate solutions for a compact range of one-piece forged body integral block & bleed valves, featuring a choice of end connections, body style and valve technology.

3 CONTENTS Introduction ~3 Application installation 4 Specification ~6 Ball valve Out side screw and yoke(os&y) type Needle type valve Integral block & bleed valves 7~3 SB-S / SB-S Series DB-S / DB-S Series SB-D / SB-D Series DB-D / DB-D Series Sampling valve Chemical Injection valve Monoflange valves 4~8 MFV Series MFV Series MFV3 Series MFV4 Series

4 INTEGRAL BLOCK & BLEED VALVES APPLICATION & INSTALLATION SOLUTIONS SUPERLOK instrumentation products provide the ultimate suitable solutions for a integral block & bleed valve, which is consist of one piece forged body it provide many merits, featuring a choice of end connections, body style and valve type. CONVENTIONAL INSTALLATION <> A welded flange, connected to a primary ANSI class isolating valve. The primary valve will be connected to a secondary instrument valve. A pressure gauge or transmitter will then be installed downstream of the instrument valve. SUPERLOK BLOCK & BLEED VALVES <> A one-pice integral forging incorporating up 3 ball valve or mixture of ball and needle design. Improved safety : leak paths reduced up to 60% Reduced costs : installation and component costs reduced up to 70% Reduced weight : up to 80% Reduced susceptibility to problems caused by vibration. SUPERLOK MONOFLANGE <3> More compactrized then SUPERLOK Monoflange valve, provide more space and weight reducing possibilities. Improved safety : leak paths reduced by up to 60%, less susceptibility to vibration Reduced costs : installation and component costs saving up to 80% Reduced weight : up to 8% DESIGN CODES ANSI/ASME B Designed to meet the pressure and temperature requirements ANSI/ASME B6. - Flange dimensions ANSI/ASME B.0. - National pipe threads API 607/BS 67 - Fire safe designed to meet the requirements 4

5 INTEGRAL BLOCK & BLEED VALVES SPECIFICATION BALL VALVE 36 Stainless steel construction. Maximum cold working pressure rating 6,000 psig(44 barg) with PTFE seats. Temperature rating PTFE seats -4 to 04 (-6 to 400 ) Maximum cold working pressure rating 0,000 psig(689 barg) with PEEK seats. Temperature rating PEEK seats -4 to 3 (-6 to 40 ) FEATURES Two piece body design - minimize leakage paths. Designed to comply with requirements of ANSI/ASME B6.34. Bi-directional. Ball seats choice of seat materials : PTFE(virgin or filled), PEEK. Bubble tight shutoff. Floating ball principal with dynamic response seats featuring inherent self relief. Anti blowout stem. Integral compression ends available eliminating taper threads and thread sealants. Low torque operation. Connector thread environmentally sealed. Anti static design. Firesafe designed to meet BS 67 Part / API 607 (option).

6 INTEGRAL BLOCK & BLEED VALVES OUTSIDE SCREW AND YOKE (OS&Y) TYPE Pressure rating up to 0,000 psig(690 barg) / Temperature rating -4 to 38 (-6 to 000 ) FEATURES Externally adjustable gland. PTFE or Graphite packing for bubble tight sealing. Self centering crimped needle tip for bubble tight shut off and repeatability. All components stainless steel. Firesafe to meet BS67 part /API 607. Flange gasket seal ensures a bubble-tight between body and yoke. Back seat design provides secondary stem sealing and prevents stem blow out. Rolled stem operating threads. Independent stem thread bush with maximum female thread interface. Colour coded close contact dust cap and function label for easy indentification. TYPE VALVE 36 Stainless steel construction. Pressure rating up to 0,000 psig(690 barg) Temperature rating -4 to 38 (-6 to 000 ) FEATURES Rolled stem operating theads for low torque operation. Gland packing in PTFE or Graphite for bubble tight sealing. Colour coded close contact dust cap and function label for easy identification. Self centering crimped needle tip for bubble tight seat sealing. Close contact dust cap for operating thread protection. Packing bolt with easy access. Lock nut for vibration protection. 6

7 INTEGRAL BLOCK & BLEED VALVES INTEGRAL BLOCK & BLEED VALVES FEATURES ANSI B6. flanged inlet connections /" to " sizes. Class rated to class rated. /"-4 to "-. NPT(female) standard outlet (depending on bore size). /" NPT(female) standard vent. Standard material of connection:stainless steel Optional materials on request. ASTM A8 F36/F36L, Carbon steel ASTM A30 LF/A0, Duplex ASTM A8 F. Raised face and ring type joint flange face styles. One-piece forged construction flange as standard. Fire safe designed to meet BS 67 Part /API stainless steel handles and trim as to reduce the risk of corrosion. Designed to meet the pressure and temperature requirements of ASME/ANSI B6.34/B6.. Pressure boundary designs calculated to ASME VIII Div. Heat code traceable material to meet EN Bubble tight shut off. Locking and anti tamper devices for all valve types available as option. Positive lever stop. User preferred handle. Permanent affixed reference label. 7

8 INTEGRAL BLOCK & BLEED VALVES ORDERING INFORMATON EXAMPLE SB DB : VALVE SERIES INTEGRAL SIGLE BLOCK & BLEED VALVES SERIES IDENTIFY INTEGRAL DOUBLE BLOCK & BLEED VALVES DB-S-F8RN8-SS *S / D S / D S / D S / D st ISOLATE BALL BALL S or S : flange / NPT D or D : flange flange BALL ISOLATION VALVE SEAT MATERIALS A choice of PTFE, PCTFE, PEEK are available. nd ISOLATE BALL BALL VENT BALL BALL BOR SIZE BALL TYPE AND TYPE VALVE PACKING MATERIALS Standard valves are offered with Graphite, PTFE is also available as an option. : INLET AND OUTLET CONNECTION TYPE *F : Raised face flange J : Ring type join flange N : NPT BW : Butt weld SW : Socket weld : CONNECTION SIZE : FLANGE RATING CONNECTION SIZE /4 3/8 / 3/4 -/ IDENTIFY CLASS IDENTIFY R R R3 R4 R R6 : MATERIALS ASTM A8 F36 : SS (Stainless steel) ASTM A0 : A0 (Carbon steel) ASTM A30 LF : LF (Carbon steel) ASTM A8 F : F (Duplex stainless steel) MONEL M 400 : MO 8

9 INTEGRAL BLOCK & BLEED VALVES SB - S SERIES SB - S SERIES DIMENSIONS SIZE (inch) / 3/4 -/ RATING (lb) 900/0 900/0 900/0 900/0 900/0 DIMESIONS (mm) L(RF) L(RTJ) A B

10 INTEGRAL BLOCK & BLEED VALVES DB - S SERIES DB - S SERIES DIMENSIONS DIMENSIONS SIZE (inch) RATING (lb) DIMENSION (mm) L (RF) L (RTJ) SIZE (inch) RATING (lb) DIMESIONS (mm) L (RF) L (RTJ) / 3/4 -/ 900/0 900/0 900/0 900/0 900/ / 3/4 -/ 900/0 900/0 900/0 900/0 900/

11 INTEGRAL BLOCK & BLEED VALVES SB - D SERIES SB - D SERIES DIMENSIONS SIZE (inch) / 3/4 -/ RATING (lb) 900/0 900/0 900/0 900/0 900/0 DIMESIONS (mm) L(RF) L(RTJ) A B

12 INTEGRAL BLOCK & BLEED VALVES DB - D SERIES DB - D SERIES DIMENSIONS DIMENSIONS SIZE (inch) RATING (lb) DIMENSION (mm) L (RF) L (RTJ) SIZE (inch) RATING (lb) DIMENSION (mm) L (RF) L (RTJ) / 3/4 -/ 900/0 900/0 900/0 900/0 900/ / 3/4 -/ 900/0 900/0 900/0 900/0 900/

13 INTEGRAL BLOCK & BLEED VALVES SAMPLING VALVE This manifold range is designed to replace conventional multiple-valve installations where sampling of the process stream is required. This design has been developed to remove a sample directly from the process stream at full system pressure. SAMPLING PROBE The probe length must be specified from the raised face to the end of the probe in mm. Probes length shall be decided in consideration of injection insert length in the pipeline and customer s request. CHEMICAL INJECTION VALVE This manifold range is designed to replace conventional multiple-valve installations where injection into the process stream is required. This design has been developed to inject directly into the process stream at full system pressure. INJECTION PROBE The probe length must be specified from the raised face to the end of the probe in mm. Probes length shall be decided in consideration of injection insert length in the pipeline and customer s request. INTEGRAL CHECK VALVE This poppet type spring return valve has a viton soft seal(superlok standard). 3

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15 MONOFLANGE VALVES MONOFLANGE VALVES FEATURES ANSI B6. flanged inlet connections /" to " sizes. Class rated up to class rated. /"-4 NPT(female) standard outlet. /4"-8 NPT(female) standard vent. Standard materials of connection: Stainless steel Optional materials on request. ASTM A8 F36/F36L, Carbon steel ASTM A30 LF/A0, Duplex ASTM A8 F. Combined needle and valves available. Raised face and ring type joint flange face styles. One-piece forged construction flange as standard. Fire safe designed to meet BS 67 Part /API 607. (as option) Pressure boundary designs calculated to ASME VIII Div Heat code traceable material to meet EN Locking and anti tamper devices for all valve types available.(as option) Permanent marked body with full order and specification details.

16 MONOFLANGE VALVES ORDERING INFORMATON EXAMPLE MF-V-F8RN8 - SS : VALVE SERIES SERIES st ISOLATE nd ISOLATE VENT MONOFLANGE VALVE (MF) V V V3 V4 3 4 TYPE AND TYPE VALVE PACKING MATERIALS Standard valves are offered with Graphite, PTFE is also available as an option. : INLET AND OUTLET CONNECTION TYPE *F : Raised face flange J : Ring type join flange N : NPT BW : Butt weld SW : Socket weld : CONNECTION SIZE : FLANGE RATING CONNECTION SIZE /4 3/8 / 3/4 -/ IDENTIFY CLASS IDENTIFY R R R3 R4 R R6 : MATERIALS ASTM A8 F36 : SS (Stainless steel) ASTM A0 : A0 (Carbon steel) ASTM A30 LF : LF (Carbon steel) ASTM A8 F : F (Duplex stainless steel) MONEL M 400 : MO 6

17 MONOFLANGE VALVES MFV SERIES MFV SERIES MFV3 SERIES 7

18 MONOFLANGE VALVES MFV4 SERIES DIMENSIONS (MFV / MFV / MFV3 / MFV4) SIZE (inch) / 3/4 -/ RATING (lb) 900/0 900/0 900/0 900/0 900/0 DIMESIONS (mm) L(RF) L(RTJ) A B

19 PRODUCTS SUPERLOK TUBE FITTINGS BITE TYPE TUBE FITTINGS INSTRUMENT THREAD FITTINGS BALL VALVE 0 SERIES : 9000 F(38 C) : -3 F(-98 C) TO 00 F(648 C) : 00~630 F(38 C) : 800 F(47 C) : 0000 F(38 C) : -3 F(-98 C) TO 00 F(648 C) : F( C) : 0 F(0 C) TO F(6 C) BALL VALVE 0 SERIES BALL VALVE 360 SERIES PLUG VALVES MANIFOLD VALVES : 000 F( C) : -6 F(-4 C) TO 40 F(3 C) : 0000 F( C) : - F(-30 C) TO 6 F(30 C) : 0 F( C) : -0 F(-3 C) TO 400 F(04 C) : 0 F(38 C) : -6 F(-4 C) TO 40 F(3 C) INTEGRAL BONNET VALVES UNION BONNET VALVES CHECK VALVES SWING-OUT BALL VALVES : 000 F(38 C) : -6 F(-4 C) TO 40 F(3 C) : 0 F(38 C) : -6 F(-4 C) TO 00 F(648 C) : 0 F( C) : -0 F(-3 C) TO 37 F(9 C) : 0 F(38 C) : -0 F(-8 C) TO 40 F(3 C) TOGGLE VALVES QUICK CONNECTS DOUBLE BLOCK&BLEED VALVES VACUUM CLAMP : F(38 C) : -0 F(-8 C) TO 00 F(93 C) : 0 F( C) : -0 F(-3 C) TO 400 F(04 C) : CLASS (0 F(38 C) : -6 F(-4 C) TO 400 F(04 C) WITH PEEK SEAT 9

20 Valve Series Ball Valves Integral Bonnet Needle Valves Union Bonnet Needle Valves Check Valves High Pressure Check Valves High Pressure Needle Valves Plug Valves Manifold Valves Vacuum Clamp Regulators Flexible Hoses Double Block & Bleed Valves Swing-Out Ball Valves Toggle Valves Bleed & Purge Valves Quick Connectors High Pressure Ball Valves Hydraulic Ball Valves Trunnion Ball Valves Rising Plug Valves Relief Valves Cryogenic Needle Valves Cryogenic Ball Valves Fitting Series Tube Fittings Thread Fittings Forged Fittings Bite Type Tube Fittings (DIN33) Bite Type Tube Fittings (JIS B3) 37 Flared Tube Fittings (SAE J4) O-Ring Face Seal Fittings Hose Connectors & Push-On Hose Fittings Electronics MCPD(Molded Case Power Distributor) 67-7, Songjeong-Dong Gangseo-Gu Busan Korea Tel Fax : : superlok@superlok.com BMT CDBV- (06..8)