Custom Industrial Fabrication Services
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1 Custom Industrial Fabrication Services. provides a wide range of Custom Fabricated Equipment for the Industrial Market on Schedule, with High Quality and at a Low Cost s supply high quality ASME Section VIII Division 1 and ASME B31.3 equipment to the Industrial Marketplace. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. Let. provide you with a turn-key solution to meet your fabrication requirements today. The following are the products we offer: FCCU equipment: Cyclones, Diplegs, Flapper Valves, Riser Lines, Wyes, Air Grids, Steam Rings, Plenums, Regen/Reactor Heads, Flue Gas Lines, Transfer Lines, 3 rd Stage Separators, KE Burgmann EJS Expansion Joints. JTT specializes in replacement in kind of FCCU equipment. With the replacement in kind JTT offers both performance and reliability improvements. JTT has engineered fixes for various problem areas with OEM designs. See Page 2 for more information on FCCU Equipment OR see page 3 for more information on FCCU Cyclones and Cyclone Parts. Pressure Vessels, API Tanks, Stacks, Transfer Lines, Equipment, Pipe Spools & Ducting: Custom Metal Fabrication per ASME Section VIII, Division 1 and ASME B31.3. Refractory (Hexmesh, Anchor) Lined, Inconel/ Stainless Lined and Non Lined Equipment. Exterior insulation and painting as necessary. JTT also offers fabrication of solid alloy vessels and clad vessels. See page 4 for more information on Petrochemical Equipment and Ducting OR see page 6 for more information on API Tanks, Stacks, Lined Ducts/Piping Refractory, Alloy Lined. SRU Equipment: Waste Heat Boilers, Condensers, Converters, Reactors, Sour Water Strippers, Colums, In Line Burners and Refractory Lined Ducting and Piping All equipment can be supplied either refractory (hexmesh, anchor and brick) lined or unlined and with exterior insulation/painting as necessary. See page 5 for more information. Hydrogen Transfer Lines: Engineering, Design and Fabrication of Hydrogen Transfer Lines for Hydrogen and Ammonia service. JTT offers proprietary engineering and design fixes to eliminate failures. See page 7 for more information. Structural Steel: Fabrication per AWS/ASME including Stairs, ladders and platforms - Galvanized, Painted, Fireproofed (Cementitous, Pyrocrete, Chartek 1709 or Thermolag 3000) as required. See page 8 for more information. Engineering: Create detailed steel and refractory CAD drawings for the new equipment. Perform design calculations, Finite Element Analysis, piping stress analysis, Thermal Calculations, Thermo-mechanical Calculations and Design refractory lining. JTT will also Engineer refractory installation procedures and thermal dry-out procedures of the refractory lining. (All Mechanical Calculations performed to ASME latest code). See page 9 for JTT s Client List
2 Custom FCCU Equipment Fabrication Services Cyclones / Diplegs / Falpper Valves / Riser Lines / Wyes / Air Grids / Steam Rings / Plenums / Regen & Reactor Heads / Flue Gas Lines/ Transfer lines / 3rd Stage Separators / KE Burgmann EJS Expansion Joints. provides a wide range of custom fabricated FCCU Equipment with high quality and at a low cost s supply high quality ASME Section VIII Division 1 and ASME B31.3 FCCU equipment. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. JTT specializes in replacement in kind of FCCU Equipment offering both performance and reliability improvements over the original design. JTT has successfully engineered fixes for various problem areas within FCCU equipment. JTT also supplies refractory (hexmesh & anchor) lined or non-lined equipment and ducting with exterior insulation/painting as necessary. Let. provide you with a turn-key solution to meet your fabrication requirements today.
3 FCCU Cyclone and Cyclone Parts Fabrication Services Cyclones / Cyclone Parts / Diplegs / Falpper Valves. provides FCCU Cyclones, complete or partial, with high quality, improved reliability, on schedule and at a low cost JTT s supply High Quality ASME Section VIII Division 1 and ASME B31.3 FCCU equipment at lower costs than traditional Design Firms. JTT specializes in replacement in kind of FCCU Cyclones and their various parts. With the replacement in kind JTT offers both performance and reliability improvements. JTT has engineered fixes for various problem areas with existing cyclone designs. The following is a list of the various high failure areas that JTT design engineers can correct for you: 1. Erosion Problems in Dust Hopper Cone leading to hole throughs: JTT offers two (2) fixes to existing designs. Heavy Lined hoppers. Extended length hoppers. 2. Valve Design Issues: JTT offers the following in relation to upgrading your valves. New design to reinforce bushings to prevent failure in valve door connection. JTT offers hot stroke testing on the valves. JTT offers three (3) types of valve designs. JTT can improve counter weight design to offer more reliability. 3. Diplegs JTT can perform engineering and design to optimize dipleg size. 4. Outlet Gas Tube JTT can perform engineering and design to optimize outlet gas tube size.
4 Petrochemical Equipment and Ducting Fabrication Services Riser Lines & Wyes / Flue Gas Lines and Ducting / Hydrogen Transfer lines / Refractory Lined Transfer Lines, Ducting and Piping / Insulated Ducting and Piping / Reactor Spheres JTT OFFERS FABRICATION SERVICES FOR BOTH LARGE AND SMALL PROJECTS: ON SCHEDULE, WITH HIGH QUALITY AND LOW COSTS s supply high quality ASME Section VIII Division 1 and ASME B31.3 piping and ductwork. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. JTT supplies refractory (hexmesh & anchor) lined or non-lined equipment and ducting with exterior insulation/painting as necessary. At JTT we engineer equipment to fix past problems and improved both reliability and performance. We provide detailed CAD drawings, perform mechanical design calculations, Finite Element Analysis, piping stress analysis, thermal calculations, thermo-mechanical calculations and refractory lining design. Let J.T. Thorpe & Son, Inc. provide you with a turn-key solution to meet your fabrication requirements today.
5 S.R.U. Equipment Fabrication Services Waste Heat Boilers / Condensers / Converters / Reactors / Sour Water Strippers / Colums / In Line Burners and Refractory Lined Ducting and Piping JTT OFFERS FABRICATION SERVICES FOR BOTH LARGE AND SMALL PROJECTS: ON SCHEDULE, WITH HIGH QUALITY AND LOW COSTS s supply high quality ASME Section VIII Division 1 and ASME B31.3 equipment for SRU service. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. JTT supplies refractory (hexmesh, anchor and brick) lined or non-lined SRU equipment and ducting with exterior insulation/painting as necessary. Let. provide you with a turn-key solution to meet your SRU fabrication requirements today. J.T.Thorpe & Son, Inc
6 Industrial Equipment and Ducting Fabrication Services Pressure Vessels / API Tanks / Stacks / Refractory Lined Transfer Lines, Ducting and Pipe Spools / Insulated Ducting and Piping / Alloy and Clad Vessels JTT OFFERS FABRICATION SERVICES FOR BOTH LARGE AND SMALL PROJECTS: ON SCHEDULE, WITH HIGH QUALITY AND LOW COSTS s supply high quality ASME Section VIII Division 1 and ASME B31.3 Pressure Vessels, API Tanks, Pipe Spools and Ductwork. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. JTT supplies refractory (Hexmesh, Anchor) Lined, Inconel/Stainless Lined and Non Lined Equipment with exterior insulation and painting as necessary. JTT also offers fabrication of solid alloy vessels and clad vessels. At JTT we engineer equipment to fix past problems and improved both reliability and performance. We provide detailed CAD drawings, perform mechanical design calculations, Finite Element Analysis, piping stress analysis, thermal calculations, thermo-mechanical calculations and refractory lining design. Let. provide you with a turn-key solution to meet your fabrication requirements today. SAN FRANCISCO, CA LOS ANGELES, CA SALT LAKE CITY, UT TUCSON, AZ ST. LOUIS, MO MAYSVILLE, KY PITTS-
7 Petrochemical Hydrogen Transfer Line Custom Engineering, Design and Fabrication Services Hydrogen and Ammonia Services. provides a wide range of Custom Fabricated Equipment for the Industrial Market on Schedule, with High Quality and at a Low Cost s supply high quality ASME B31.3 hydrogen transfer lines to the Petrochemical Marketplace. We provide Engineering, Design and Fabrication of Hydrogen Transfer Lines for both Hydrogen and Ammonia service. JTT offers proprietary engineering and design fixes to eliminate failures. We create detailed steel and refractory CAD drawings, perform design calculations, Finite Element Analysis, piping stress analysis, thermal calculations, thermo-mechanical calculations and design your refractory lining. JTT has multiple fabrication locations throughout North America with the ability to ship worldwide by sea, rail and truck. At JTT we can solve many of your Hydrogen Line problems: Internal diameter too small to allow access for repairs. Refractory lining failing (mainly at elbows and T s). Poor refractory lining design. Line Overstressed with inadequate support system (sliding supports, fixed supports, spring cans etc.) JTT offers engineering fixes all above problems. We offer both single component refractory lining systems and dual component lining systems. Our designs allow for thinner linings thus helping increase ID of line, allows for greater product throughput and drops pressure; allows for easier future field repairs and permits formed and poured field joints. JTT completes Finite Element Analysis of your entire system (from waste heat boiler thru entire line, headers and counter weights) and will recommend set limits of movement for headers etc to prevent future failures. In many cases existing lines fail our analysis allowing JTT to work within your parameters and confines to design new mechanical supports and linings to reduce overall stresses and improve both the reliability and quality of your equipment. Example 1: Refractory Failing throughout line causing hot spots. Line moving in 3 axis. Switched fixed support to Spring Can support (designed by JTT). Redesigned complete lining to prevent failure of insulating castable in 2 component design by crushing and Steam/CO2 attack. Example 2: Refractory Failing at Elbows & T s. Refractory lining design not at fault Steel design issues. Fixed supports existed instead of sliding supports and the line had under designed steel at elbows. Example 3: Line diameter too small to allow for refractory repairs 34 Line with 10 two component refractory lining. JTT re-designed refractory lining to continue to meet process and temperature requirements. Lining changed to 6 thick single component lining. Allows for access to line for inspection, repairs and also completing field joints. Flanges were previously used at field joints and left hot spots. JTT proprietary design eliminates need for flanges without compromising refractory lining design or installation technique.
8 Industrial Structural Steel Fabrication Services Structural Steel - Galvanized, Painted, Cementitious or Intumescent Fireproofed. provides a wide range of solutions to meet industrial Structural Steel needs on schedule, with high quality and low costs Structural Steel fabrication per AWS/ASME including Stairs, ladders and platforms - Galvanized, Painted, Fireproofed (Cementitous, Pyrocrete, Chartek 1709 or Thermolag 3000) as required.
9 FABRICATION DIVISION CLIENT LIST (Equipment Only Excludes Structural Steel) End User Valero Exxon Mobil Chevron PBF Energy British Petroleum Total Motiva Shell Dyno Nobel ConocoPhillips ALON USA Engineering Company Shaw CDI Engineering KE Burgmann EJS Foster Wheeler Jacobs KBR Worley Parsons Ph:
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