Goltens INSTRUCTION MANUAL AND SPAREPART LIST FOR GOLTENS HIGH PRESSURE PUMP TYPE G1400 HP. Oslo AS
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1 Goltens Oslo AS INSTRUCTION MANUAL AND SPAREPART LIST FOR GOLTENS HIGH PRESSURE PUMP TYPE G1400 HP Technical information Weight: approx. 15 kg Dimension: 420 x 280 x 220 Max oil pressure rating (2 minutes): 1400 bar Max continuous working (pressure/automatic): 1050 bar Max air drive pressure: 8 bar (Kp/cm2) Working ratio air: oil 1:188 Output flow against 0 bar (kp/cm2): 0,5 litre/min. Strømsveien , 0668 Oslo, Norway Tel: Fax: oslo@goltens.com Web:
2 Part list air driven hydraulic pump M-188 Ordering code: XX (XX = pos.no.) Example pos. 16: : Packingset air: 21, 22, 23, 24, 26, 29, 31, 33, 34, 36, : Packingset hydr.: 44, 49, 49B, 50, 53, 61, 61B Hand pump kit (sold complete only) Outlet valve Relief valve (sold complete only) Inlet valve
3 ITEM (Before 1975) ITEM (After 1975) DESCRIPTION ITEM (Before 1975) ITEM (After 1975) DESCRIPTION A A Hand pump kit Lock washer Nut Screw Lock washer Exhaust cap Exhaust cap Muffler plate Sleeve Spool O-ring O-ring O-ring O-ring Plug O-ring, Spring Valve pilot O-ring Tube O-ring Air cap O-ring O-ring O-ring O-ring Air piston w/plunger Spring support Return spring Air barrel Fitting O-ring Spacer Bearing B Back up Seal Outlet fitting O-ring Spring Shank Ring Spring Ball Seat B Seat Ball Ball O-ring Body Inlet value Outlet value Relief valve Packing set air Packing set hydr. Part list G 1400 HP Ordering code: 72-11XX (XX=pos.no.) Example pos. 16:
4 ITEM DESCRIPTION ITEM DESCRIPTION Valve 120A A Nut B Washer C Adapter D HP tube Adapter Ring Plate Adapter Tube Washer Screw Manifold A Manifold Screw HP tube Quick coupling oil male Adapter HP tube Lock-nut Suction pipe Washer Sounding rod Gasket Filter B Screws (2 pcs) HP hose 3 m Gasket Handle Screw Clips A Screw B Screw C Nut Screw Screw Air pressure plate A Plate push/pull Air pressure regulator A Ring Nipple Elbow Screw Bracket Quick coupling air male Quick coupling air female Elbow Tube Elbow Valve air 150A Plate air stop valve Elbow Tube Elbow Elbow Tube Elbow Manometer 0-10 bar A Screws (3 pcs) B Display pane Plate air/oil pressure Manometer bar M A Screws (3 pcs) B Display pane Plate oil pressure Manometer bar M Air pressure regulator complete Lable Plate max working pressure Plate pure hydraulic oil Quick coupling female Hose 2 m Hose clip Air/hydraulic pump M Cabinet Oil tank Pump complete M Nipple Pump complete M B Pump for exchange C Pump for exchange (seawater) HP hose 1,5 M HP hose 6,0 M HP hose 1,0 M HP hose 2,0 M Quick coupling male Quick coupling female HP distributor Gasket Adapter Gasket Screw Screw A Enerpac Male A Enerpac Female B Adapter (HP-hose/female) C Adapter (HP hose/male) 4
5 Instruction manual 1. Fill oiltank with approx. 4l. pure hydraulic oil through pos. no Connect air hose to pos. 39. Max. air pressure 8 bar or 115 PSI. 3. Circulate oil in pump unit by opening air stop valve pos 44 and oil release valve pos Preset desired oil pressure with air pressure regulator pos 31 according to corresponding scale on air manometer pos 52. Always preset this lower than the actual needed pressure. 5. Connect high pressure hose from hydraulic tool to pos. 14, then close oil release valve pos If bleeding is necessary, circulate oil through hydraulic tool and back to oil tank via transparent plastic hose connected to pos. 20 on pump unit. 7. Close bleeding screw on hydraulic tool and pressure will rice. Watch oil pressure manometer pos. 54 and make final adjustments with air pressure regulator pos. 31 to obtain the desired oil pressure. The G- pump will now automatically keep the pressure even with a minor leakage in the hydraulic system. 8. If not sufficent air pressure is available to obtain the desired oil pressure, use the hand pump in addition. 9. The safety valve is adjusted in accordance with the release pressure shown on the label attached to the back side of G-pump. 10. Pos. 12 is a high pressure outlet for eventual extra manometer or extra high pressure hose. Thread in bore M 16 x 1,5 with a 5 mm diam. seat Oiltype: Hydraulic oil Rando 32. Your G-pump is a precision tool and we advice you to use and store it accordingly. Pos. 31. Air regulator. Pos. 54. High pressure man. Pos. 01. Oil release valve Hand pump. Pos. 44. Air stop valve. Pos. 52. Air pressure man. Pos. 39. Air connection. Pos. 20. Return oil connection. Pos. 70. High pres. pump. Hand pump lever Pos. 14. High pressure outlet. Pos. 12. Extra high pressure outlet. Pos. 22. filler breather filter 5
6 Menu The services listed below are all carried out by in house equipment and expertise. Our management is capable and experienced in tying these services together in small and large projects to suit the owners needs. For other services not listed, we co-operate with specialized companies so the owner can select to have one main contractor to tie the project together. specialized services Crankshaft Grinding in Situ in Workshop Line Boring of Engine Bed Plates in Situ or in Workshop Landing Surfaces in Situ Alignment and Chocking Laser based alignment Broken Stud Removal reconditioning services Centrifugal Casting of White Metal Bearings Fuel Injectors and Pumps Connecting Rods Exhaust Valves / Seats Cylinder Heads Pistons Turbochargers Governors trading/supply MKK and Alfa Laval Separator Spares Bearings Diesel engine parts Piston Rings Hydraulic Pumps Fuel equipment Miscellaneous parts Spare parts for Aker cranes repair services (including voyage repairs) Diesel Engines Steam Turbines Shaft Lines Propellers & Rudders Winches Valves, Pumps, COW Machines Hatch covers Ro/Ro Equipment Automation Systems Electrical Systems Hydraulic Systems Steel Structures Pipelines Blasting & Painting Cleaning Staging Service on Aker cranes (and others) Goltens Group Bl.nr PRINFO Kolbotn /06 Round the World Goltens Oslo Goltens Rotterdam Goltens New york Goltens Miami Goltens Los Angeles Goltens Hong Kong Goltens Singapore Goltens Dubai Goltens Jakarta Goltens Shanghai Goltens Trading Goltens Malaysia Goltens Bahrain telephone +(47) (31) (1) (1) (1) (852) (65) (971) (62) (86) (65) (60) (973) telefax +(47) (31) (1) (1) (1) (852) (65) (971) (62) (86) (65) (60) (973)
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