Tooling for Exotic Metals
|
|
|
- Gilbert Houston
- 7 years ago
- Views:
Transcription
1 Tooling for Exotic Metals Leitz Metalworking Technology Group 2
2 theonsrudadvantage Onsrud Cutter s new line of tooling designed for aerospace materials is optimized for deep pocket milling in all exotic materials. Onsrud tools maximize output of your spindle while producing accurate and quality parts. Features such as variable flute indexing, rigid tool design, and built-in dampening effects allow for cutting of titanium like it was aluminum. Onsrud will further enhance your productivity by offering as standard tools the industry s largest selection of corner radii and neck and flute lengths in coated and uncoated versions. t h e ONSRUD a d v a n t a g e more than just cutting tools ONSRUD CUTTER LP 800 Liberty Drive Libertyville, IL60048, USA Phone Fax
3 theonsrudadvantage TV - Titanium Variable Index TVN - Titanium Variable Index Necked Roughers are optimized for high metal removal rates with addition of variable flute indexing that reduces chatter. Longer tool lengths incorporate a large core diameter that further prevents chatter caused by deflection. Tools, available coated or uncoated, range from square to full ball nose to meet aerospace industry requirements. HIGH TEMPERATURE ALLOYS - TITANIUM MATERIAL GRADE SFPM 3/8 1/2 5/8 3/4 1 Titanium Alloy 5AL-2.5Sn-Eli, 8Al-1 Mo-1V Titanium Alloy Commercially, Pure, 6AL-4V, Astm 1/2/3, 6AL-25N-4Zr-2Mo-Si Titanium Alloy Cobalt Base Air-Resist 13/213/215, Haynes 21/36, NASA CO-W-RE Cobalt Base Stellite, HS-21, HAYNES25/188, X-40, L Iron Base A-286, Haynes 556, Discoly, V Iron Base 3 1 Incoly , Multimet N-155, Timkin Nickel Base Hastalloy-C/B.X, INCONEL 718/X/W, Waspalloy Rene Nickel Base INCONEL 600/625, Nickel , Monel STAINLESS STEEL MATERIAL GRADE SFPM 3/8 1/2 5/8 3/4 1 Austenic 304, 310, 314, 316, 321, 330, 347, 348, Austenic 200 series, 302, 303, 304L, Precipitation 17/4, 17/7, AF-71, Custom 450/635, 15/7 Mo, Precipitation 13/8, 15/5, AM-350/ Martensitic 420, 430F, 440, Martensitic 403, 410, 416, RPM = SFM x 3.82 Diameter IPM = RPM x # of Teeth x Chip Load 1
4 Titanium Variable Index Standard Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TVS /4 1/4 3/8 2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVS /8 3/8 1/2 2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVS /2 1/2 5/8 2 1/2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVS /8 5/8 3/4 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVS /4 3/4 1 1/8 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVS /4 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC ONSRUD CUTTER
5 Titanium Variable Index Medium Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TVM /4 1/4 3/4 2 1/2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVM /8 3/8 1 1/8 2 1/2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVM /2 1/2 1 1/4 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVM /8 5/8 1 5/8 3 1/2 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVM /4 3/4 1 5/8 4 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVM Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC
6 Titanium Variable Index Long Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TVL /4 1/4 1 1/8 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVL /8 3/8 1 1/4 3 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVL /2 1/2 1 5/8 4 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVL /8 5/8 2 1/8 4 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVL /4 3/4 2 1/4 5 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVL /8 6 4 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC ONSRUD CUTTER
7 Titanium Variable Index NECKED Standard Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TVNS /4 1/4 3/ /8.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNS /8 3/8 1/ /4.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNS /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNS /8 5/8 3/ / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNS /4 3/4 1 1/ /2.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNS / /2.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC
8 Titanium Variable Index NECKED Medium Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TVNM /4 1/4 3/ /2.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNM /8 3/8 1/ /8.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNM /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNM /8 5/8 3/ / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNM /4 3/4 1 1/ /8.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNM / /8.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC ONSRUD CUTTER
9 Titanium Variable Index NECKED Long Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AITiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TVNL /4 1/4 3/ /8.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNL /8 3/8 1/ /4.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNL /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNL /8 5/8 3/ /8.593 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNL /4 3/4 1 1/ /8.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC TVNL / /8.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC Ball EMC EMC
10 theonsrudadvantage TF - Titanium Finishers TFN - Titanium Finishers Necked Finishers produce accurate parts with superior surface finishes that meet, or exceed, demanding aerospace specifications. Shallow flute design combined with a large core diameter prevents deflection on even the longest length tools. Eccentric relief creates a dampening effect to further reduce chatter on both thin wall parts and floors. Corner radii range from square to.250 in coated and uncoated versions. HIGH TEMPERATURE ALLOYS - TITANIUM MATERIAL GRADE SFPM 3/8 1/2 5/8 3/4 1 Titanium Alloy 5AL-2.5Sn-Eli, 8Al-1 Mo-1V Titanium Alloy Commercially, Pure, 6AL-4V, Astm 1/2/3, 6AL-25N-4Zr-2Mo-Si 400 Titanium Alloy Cobalt Base Air-Resist 13/213/215, Haynes 21/36, NASA CO-W-RE Cobalt Base Stellite, HS-21, HAYNES25/188, X-40, L Iron Base A-286, Haynes 556, Discoly, V Iron Base 3 1 Incoly , Multimet N-155, Timkin Nickel Base Hastalloy-C/B.X, INCONEL 718/X/W, Waspalloy Rene Nickel Base INCONEL 600/625, Nickel , Monel STAINLESS STEEL MATERIAL GRADE SFPM 3/8 1/2 5/8 3/4 1 Austenic 304, 310, 314, 316, 321, 330, 347, 348, Austenic 200 series, 302, 303, 304L, Precipitation 17/4, 17/7, AF-71, Custom 450/635, 15/7 Mo, Precipitation 13/8, 15/5, AM-350/ Martensitic 420, 430F, 440, Martensitic 403, 410, 416, RPM = SFM x 3.82 Diameter IPM = RPM x # of Teeth x Chip Load 8 ONSRUD CUTTER
11 Titanium Finishers Standard Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TFS /4 1/4 3/8 2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFS /8 3/8 1/2 2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFS /2 1/2 5/8 2 1/2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFS /8 5/8 3/4 3 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFS /4 3/4 1 1/8 3 8 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFS / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC
12 Titanium Finishers Medium Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TFM /4 1/4 3/4 2 1/2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFM /8 3/8 1 1/8 2 1/2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFM /2 1/2 1 1/4 3 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFM /8 5/8 1 5/8 3 1/2 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFM /4 3/4 1 5/8 4 8 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFM Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC ONSRUD CUTTER
13 Titanium Finishers Long Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF CORNER UNCOATED AlTiN DIA DIA LGTH FLUTES RADIUS EDP # EDP # TFL /4 1/4 1 1/8 3 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFL /8 3/8 1 1/4 3 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFL /2 1/2 1 5/8 4 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFL /8 5/8 2 1/8 4 6 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFL /4 3/4 2 1/4 5 8 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFL / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC
14 Titanium Finishers NECKED Standard Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AITiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TFNS /4 1/4 3/ /8.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNS /8 3/8 1/ /4.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNS /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNS /8 5/8 3/ / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNS /4 3/4 1 1/ /2.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNS / /2.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC ONSRUD CUTTER
15 Titanium Finishers NECKED Medium Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AITiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TFNM /4 1/4 3/ /2.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNM /8 3/8 1/ /8.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNM /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNM /8 5/8 3/ / Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNM /4 3/4 1 1/ /8.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNM / /8.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC
16 Titanium Finishers NECKED Long Length DESCRIPTION CUTTING SHK FLUTE OAL NO OF NECK NECK CORNER UNCOATED AITiN DIA DIA LGTH FLUTES LGTHS DIA RADIUS EDP # EDP # TFNL /4 1/4 3/ /8.236 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNL /8 3/8 1/ /4.355 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNL /2 1/2 5/ /8.470 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNL /8 5/8 3/ /8.593 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNL /4 3/4 1 1/ /8.715 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC TFNL / /8.955 Square EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC EMC ONSRUD CUTTER
17 theonsrudadvantage Onsrud Cutter has provided tooling to the aerospace industry for over 60 years. As materials have changed so have our tool designs from high-speed-steel used in hand routing of aluminum sheet to sophisticated coated solid carbide and diamond for today s composite and exotic metal materials. The manufacturing facility in Libertyville Illinois, which houses the latest CNC grinding equipment, can provide special tooling within two weeks. Onsrud Cutter enhances state-of-the art manufacturing with highly trained professional technicians who are available to evaluate your cutting tool needs. When you want the right tool for the job, contact Onsrud Cutter, the aerospace cutting tool specialist. Integral Shank Honeycomb Hogger SC Small Diameter Honeycomb Cutter 3/E Diamond Grit Solid Carbide Un-ruffer Carbon Graphite 8 Facet Drill t h e ONSRUD a d v a n t a g e more than just cutting tools ONSRUD CUTTER LP 800 Liberty Drive Libertyville, IL60048, USA Phone Fax
18 ONSRUD CUTTER LP 800 Liberty Drive - Libertyville, Illinois Phone (847) Fax (847) ENDMILL QUOTE REQUEST ITEMS IN BOLD REQUIRED Distributor s Quote # Distributor Name Distributor s # Distributor Address Contact Telephone End User Name Fax Customer Quote # End User Address Contact Telephone Fax Material Being Machined Hardness Machine Type (Check all that apply) Vertical Multi Spindle Belt Drive Horizontal Geared Head Other Machine, Make & Model Rigidity Of Set-Up Max. Spindle Speed H.P. Spindle Taper Coolant Type Though The Spindle Coolant Yes No Style Of Milling Slotting Profiling Pocketing Multi-Axis Approval Drawings Not Necessary Required Tool Material (Specify If Other Than Carbide) Tool Modification (Tool To Be Modified) Corner Radius Chamfer Weldon Flat Whistle Notch If Other, Describe Quote Quantities Yearly Quantities Part Number Required For Quote Yes No Notes For Onsrud Use Only - RQF # GUARANTEED TOOL Yes No 16 ONSRUD CUTTER
19 Custom Tool Design Cutting Diameter: Shank Diameter: Length Of Cut: # Of Flutes: Corner Radius: Coating: Neck Diameter: Coolant Through: Yes No Neck Length: Cylindrical Margin: Yes No Overall Length: NOTES _
20 ONSRUD CUTTER LP 800 Liberty Drive Libertyville, IL USA TOLL FREE: 800/ ISO 9001 Certified Distributed By: Leitz Metalworking Technology Group 9 ONSRUD CUTTER Printed in USA / Catalog OCEX-08
comprehensive training factory technical support on-site trouble shooting custom tool design
comprehensive training Increased productivity equals lower cost, improved profitability, and ultimately, survival of your business in today s competitive environment. The LMT Onsrud Performance Team will
Three Key Elements of a Cutting Tool
End Mill Training Three Key Elements of a Cutting Tool Geometry Cutting Tool 3 Elements Needed in a Good Cutting Tool Well Balanced For Best Performance Only Good as the Weakest Link End Mill Terms A -
1001 Business Center Drive Mount Prospect, IL 60056-2181 Toll Free: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-7866
1001 Business Center Drive Mount Prospect, IL 60056-2181 oll Free: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-7866 http://www.sumicarbide.com Sumitomo offers advanced milling, drilling, and hard
Think precision, Think HSS REAMING
Think precision, Think HSS REAMING SUMMARY REAMING TOOLS 2 Zoom on a reamer 3 Which HSS for maximum efficiency? 4 Coatings for the best performance 5 Vocabulary 6 Choose the right design 7 Types of bevel
Chapter 6 Machining Center Carbide Insert Fundamentals
This sample chapter is for review purposes only. Copyright The Goodheart-Willcox Co., Inc. All rights reserved. N10G20G99G40 N20G96S800M3 N30G50S4000 N40T0100M8 N50G00X3.35Z1.25T0101 N60G01X3.25F.002 N70G04X0.5
High speed machining and conventional die and mould machining
High speed machining and conventional die and mould machining Reprint from HSM - High Speed Machining There are a lot of questions about HSM today and many different, more or less complicated, definitions
Application Material Guide (AMG) Chart found on back cover 1-800-877-3745
Application Material Guide (AMG) Chart found on back cover Precision Dormer has expanded its range of high performance drills with the new. Manufactured with productivity and performance in mind, the HYDRA
THE INFLUENCE OF STEEL GRADE AND STEEL HARDNESS ON TOOL LIFE WHEN MILLING IN HARDENED TOOL STEEL
THE INFLUENCE OF STEEL GRADE AND STEEL HARDNESS ON TOOL LIFE WHEN MILLING IN HARDENED TOOL STEEL S. Gunnarsson, B. Högman and L. G. Nordh Uddeholm Tooling AB Research and Development 683 85 Hagfors Sweden
Rotabroach. Products and Accessories WWW.HOUGEN.COM
Rotabroach Industrial Products and Accessories WWW.HOUGEN.COM take control of your toughest production applications Rotabroach - The Energy Saver Rotabroach Cutters require far less horsepower than twist
U-Max Chamfering endmill SPMT-WL 0.17 (0.08-0.21) -WH 0.35 (0.10-0.42) R215.64. Long edge cutter 215.3 0.17 (0.10-0.20) R215.3 -AAH 0.12 (0.08-0.
General Turning PROFILING Feed recommendations Feed per tooth, fz (mm/tooth) Insert geometry Insert size Starting value (min.- max.) U-Max Chamfering endmill SPMT-WL 0.17 (0.08-0.21) -WH 0.35 (0.10-0.42)
PROVEN SOLUTIONS FLIUD END MACHINING FLUID END MACHINING PROVEN SOLUTIONS & TOOLING
PROVEN SOLUTIONS FLIUD END MACHINING FLUID END MACHINING PROVEN SOLUTIONS & TOOLING SECO PROVEN SOLUTIONS WILL IMPROVE YOUR PROCESS When you partner with Seco, our team of metalworking experts evaluate
Milling & Machining Centers
Training Objective After watching the program and reviewing this printed material, the viewer will gain knowledge and understanding of basic milling theories and procedures. In addition, the viewer will
CNC Vertical Machining Center V-Mill CNC Large box-way and linear guide way machines
CNC Vertical Machining Center Large box-way and linear guide way machines Technical Datasheet CNC Vertical Machining Center Large box-way and linear guide way machines Spindle gear drive (50-taper) for
GEOMETRY OF SINGLE POINT TURNING TOOLS
GEOMETRY OF SINGLE POINT TURNING TOOLS LEARNING OBJECTIVES Introduction to Features of single point cutting tool. Concept of rake and clearance angle and its importance System of description of Tool geometry
Product Guide SaraDrill
Product Guide SaraDrill SARADRILL / A QUICK GUIDE Drilling from solid - a proven technology to drill large diameter holes on low horse power machines. Drilling from 49mm to 270mm diameter holes from solid
Advanced solutions for 5 pieces or 5,ooo,ooo pieces and everything in between. T E C H N O L O G I E S. High Volume Hydromat.
MACHINING T E C H N O L O G I E S High Volume Hydromat CNC Milling CNC Swiss Machining CNC Turning Engraving Secondary Operations Advanced solutions for 5 pieces or 5,ooo,ooo pieces and everything in between.
UNITED STATES CUTTING TOOL INSTITUTE Product Groupings for Standards Activities CUTTING TOOL PRODUCTS
CUTTING TOOL PRODUCTS 1. BORING ISO 5609 Boring bars for indexable inserts Dimensions ISO 6261 Boring bars (tool holders with cylindrical shank) for indexable inserts Designation JIS B 4128 Boring bars
Milling. COPYRIGHT 2008, Seco Tools AB 1/111
Milling 1/111 2/111 Milling A simple choice! Experts required? No Just follow some basic rules. 3/111 Face milling 4/111 Square shoulder milling 5/111 Disc milling 6/111 Copy milling 7/111 Plunge milling
CUTTING TOOL TECHNOLOGY. 1. Tool life 2. Tool Materials 3. Tool Geometry 4. Cutting fluids
CUTTING TOOL TECHNOLOGY 1. Tool life 2. Tool Materials 3. Tool Geometry 4. Cutting fluids 1 Introduction Machining is accomplished by cutting tools. Cutting tools undergo high force and temperature and
Milling Chuck Features
Milling Chuck Features Since its first introduction into the industry in 1963, Nikken has sold over 2,000,000 worldwide and never stopped improving its original design. Featuring multi-roller bearings
Success story. OPEN MIND Cuts a Path To Success In The UK Aero Industry
OPEN MIND Cuts a Path To Success In The UK Aero Industry The global aerospace industry is undoubtedly at the leading edge of innovation and technology and CAM/CAD developers OPEN MIND Technologies AG is
Milling and Machining Center Basics
Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of basic milling theories and procedures. In addition, the viewer will
METALWORKING PRODUCTS. Deep hole drilling Product catalogue and application guide
METALWORKING PRODUCTS Deep hole drilling Product catalogue and application guide AB Sandvik Coromant Not only a tool supplier Sandvik Coromant is the No.1 supplier of cutting tools for the metalworking
Cutting Tool Materials
Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of cutting tool metallurgy and specific tool applications for various
Computer-Aided Numerical Control (CNC) Programming and Operation; Lathe Introduction, Advanced Mills
1 of 6 9/9/2014 3:59 PM I. Catalog Information Credit- Degree applicable Effective Quarter: Fall 2014 MCNC 75B Computer-Aided Numerical Control (CNC) Programming and Operation; Lathe Introduction, Advanced
Technical Information
tapping Technical Information Troubleshooting Guide 115 TAP DOES NOT START Program depth: Tap drill size: Tap sharpness: Compression stroke may use up the entire program depth. Check for tap drill size.
indexable Center Drill
Our innovative tooling design upgrades productivity and competitive capability while reducing production requirements in a range of industries. The tooling system is designed to benefit users of machining
Overview. Milling Machine Fundamentals. Safety. Shop Etiquette. Vehicle Projects Machine Shop
Overview Milling Machine Fundamentals Wayne Staats, UW-Madison FSAE Safety Shop Etiquette Before Machining Indicating Calculating Feeds and Speeds Machining Maintenance Safety Respect the machines Common
SHARP SVL 4525 LINEAR WAY VERTICAL MACHINING CENTER
SHRP SVL 4525 LINER WY VERTICL MCHINING CENTER PRECISION MCHINE TOOLS Sharp Industries, Inc. 3501 Challenger Street Torrance, C 90503 Tel 310-370-5990 Fax 310-542-6162 Email: info@sharp-industries.com
COATED CARBIDE. TiN. Al 2 O 3
COATED CARBIDE GENERAL INFORMATION CVD = Chemical Vapour Deposition coated grades GC2015, GC2025, GC2135, GC235, GC3005, GC3015, GC3020, GC3025, GC3115, GC4015, GC4025, GC4035, S05F, and CD1810. PVD =
Signature Norman Crepeau Special Condition Subject to prior sale Johnford ST60B. CNC Turning Center
Mr. Will Rood B & B Precise Products 25 Neck Road Benton, ME 04901 Date June 3, 2008 Quote # 06032008 Valid for 30 Days Quoted by Norman Signature Norman Crepeau Special Condition Subject to prior sale
CNC Applications Speed and Feed Calculations
CNC Applications Speed and Feed Calculations Photo courtesy ISCAR Metals. Turning Center Cutters What types of cutters are used on CNC turning Centers? Carbide (and other hard materials) insert turning
FLEX-HONE TOOL GENERAL APPLICATION AND SELECTION OF THE
GENERAL APPLICATION AND SELECTION OF THE FLEX-HONE TOOL The Flex-Hone Tool is a resilient, flexible honing tool used to improve the internal surface finish while also being able to deburr a bore or cylinder.
Milling machine A milling machine is a machine tool used for the complex shaping of metal and other solid materials. Its basic form is that of a
Milling machine A milling machine is a machine tool used for the complex shaping of metal and other solid materials. Its basic form is that of a rotating cutter or endmill which rotates about the spindle
MACHINING OPERATIONS AND MACHINE TOOLS
MACHINING OPERATIONS AND MACHINE TOOLS 1. Turning and Related Operations 2. Drilling and Related Operations 3. Milling 4. Machining & Turning Centers 5. Other Machining Operations 6. Shape, Tolerance and
INTRODUCTION UNDERSTANDING THE PRODUCT ABRASIVE TYPES
INTRODUCTION From standard aluminum oxide bench wheels to premium ceramic abrasive surface grinding wheels, Norton offers high performance abrasive solutions that can maximise productivity in virtually
CNC Applications. Tool Radius Compensation for Machining Centers
CNC Applications Tool Radius Compensation for Machining Centers Why Cutter Diameter Compensation? When machining finished surfaces with the side of a milling cutter (generally called profiling), the accuracy
Newland Machine Tool Group Inc.
Newland Machine Tool Group Inc. HEAVY MACHINE TOOLS OVERVIEW Horizontal Boring Mills KB Series T-type HBM with 130 or 165 mm extendable spindle (W-axis), column movable in the spindle direction (Z-axis),
Stainless Steel. Systems for. Finishing. The Efficient and Economical Way to Produce Exceptional Finishes. Now Includes
3M Abrasives and Power Tools for Stainless Steel Finishing Now Includes 3M Fibre Disc 987C for Exceptional Life! Systems for Stainless Steel Finishing The Efficient and Economical Way to Produce Exceptional
TechCut 4 Precision Low Speed Saw
Product Brochure TechCut 4 Precision Low Speed Saw 3" - 6" Blade Range Digital Speed Display 1-Micron Sample Indexing Spring-Loaded Dressing Stick Attachment All Aluminum & Stainless Steel Construction
About Us HAAS Tooling for CNC Turning Centers
About Us WHO IS EPPINGER? Eppinger CNC tool holders to DIN 69880 are manufactured to precision levels far in excess of the required standards using advanced, patented produciton systems and facilities.
Grade Selection... Coated Grades / CVD... Coated Grades / PVD... Cermet... PCBN (T-CBN)... PCD (T-DIA)... Ceramics...
Products Grade Selection... Coated / CVD... Coated / PVD... Cermet... PCBN (T-CBN)... PCD (T-DIA)... Ceramics... Uncoated Cemented Carbides... Ultra fine Grain Cemented Carbides... -2-4 -6-8 -0-2 - -4-5
COLLEGE OF ENGINEERING AND APPLIED SCIENCE MACHINE SHOP TOOLS AND PRACTICES
COLLEGE OF ENGINEERING AND APPLIED SCIENCE MACHINE SHOP TOOLS AND PRACTICES I. OBJECTIVE To provide an overview and basic knowledge of the University of Wyoming, College of Engineering, equipment, tools,
Chapter 2 Fractal Analysis in CNC End Milling
Chapter 2 Fractal Analysis in CNC End Milling Abstract This chapter deals with the fractal dimension modeling in CNC end milling operation. Milling operations are carried out for three different materials
Turning Formulas. RPM = n (rev/min) Revolutions per minute. A measure of spindle speed
Turning Formulas 1/14 RPM = n (rev/min) Revolutions per. A measure of spindle speed n = 3.82 (v c D) n = Rpm (rev/min) v c = Cutting Sped (SFPM) D = Workpiece Diameter v c = 750 D = 2.0 n = 3.82 x (750
API Flanged Safety Relief Valves Series 526 CATALOG
API Flanged Safety Relief Valves Series 26 CATALOG The-Safety-Valve.com 1 Valve finder How to find the right product group High operating to set pressure ratio, high backpressure or low total height? Yes
CHAPTER E. DOC (Depth of cut) t max Bore Ø.031
Step #1: stablish bore diamter Step #2: Find Depth of Cut (DOC) requirements Step #3: Follow column and row to find correct tool type Step #4: Look up tool type to find available widths CHAPTR DOC (Depth
Machine tools. Milling- and boring machines
Milling- and boring machines Milling- and boring machines Our family owned company develops and manufactures customized machines and designs machine tools based on work piece requirements successfully
Ultrasonic Reference Blocks
Ultrasonic Reference Blocks Custom and Standard Test Blocks for Nondestructive Testing Introduction 3 IIW Type 1 Calibration Block 4 Miniature Angle Beam (ROMPAS) Calibration Block 4 Distance Calibration
Solid End Mill Series
Solid End Mill Series Carbide material Now available! For automatic lathe New! 57 types, 52 descriptions Easy to use total length of 35mm and 45mm are available Solid End Mill Series Kyocera's solid end
Icon Glossary. Icon Glossary. Technical Information N N. Number of Flutes. Center Cutting. Lengths. Coatings. Helix Angle. Ball Nose.
Icon Glossary Z3 Number of Flutes aterial Center Cutting Coatings Lengths Iron pecial Icon Glossary ALtima TiAlN TiCN TiN Fordlube Hardened (35-65Rc) 30 Helix Angle Ball Nose Non-Ferrous N N Neck Relief
ARMSTRONG MOLD GRAPHITE DIE CASTING DIVISION
ARMSTRONG MOLD CORPORATION GRAPHITE DIE CASTING DIVISION Getting Started The Evolution of GDC The GDC technology was developed as a hybrid of traditional permanent mold, graphite mold and the die casting
[ means: Save time, money and space! MAXXMILL 500. Vertical milling center for 5-side machining
[ E[M]CONOMY] means: Save time, money and space! MAXXMILL 500 Vertical milling center for 5-side machining MAXXMILL 500 MAXXMILL 500 is the ideal vertical milling center for the for the 5-axis operation
Turbine blade machining. Intelligent tooling solutions cutting your costs
Turbine blade machining Intelligent tooling solutions cutting your costs Your innovative partner We aim at improving the competitiveness of our customers by reducing the unit costs in the cutting processes.
8.1 HPC for improved efficiency on standard machine tools by using new fluid-driven spindles
8.1 HPC for improved efficiency on standard machine tools by using new fluid-driven spindles A. Schubert 1, O. Harpaz 2, B. Books 2, U. Eckert 1, R. Wertheim 1 1 Fraunhofer IWU, Reichenhainer Str. 88,
Module 3 Machinability. Version 2 ME, IIT Kharagpur
Module 3 Machinability Lesson 1 Cutting Tool Materials of common use Instructional Objectives At the end of this lesson, the students will be able to (i) Identify the needs and cite the chronological development
Lapping and Polishing Basics
Lapping and Polishing Basics Applications Laboratory Report 54 Lapping and Polishing 1.0: Introduction Lapping and polishing is a process by which material is precisely removed from a workpiece (or specimen)
ANSI APPROVED 04/11/2014 ANSI APPROVED 08/17/2011. 45 Reaffirmation ANSI APPROVED 02/28/2014. 45 Reaffirmation ANSI APPROVED 05/06/2013
STANDARDS STATUS REPORT As of November 4, 2015 Note: Dates in RED indicate the last action taken; Highlighted Items Indicate New/Open Items; Grey items have been closed Document TC Status Comments ASME
Milling Milling milling cutter milling machines 1
Milling Milling is a basic machining process by which a surface is generated progressively by the removal of chips from a workpiece as it is fed to a rotating cutter in a direction perpendicular to the
SmartCut EVS Series CNC Mills Combination of CNC technology and manual capability SC EVS-350B CNC SC EVS-550B CNC
Summit Machine Tool Manufacturing L.L.C. SmartCut EVS Series CNC Mills Combination of CNC technology and manual capability SC EVS-350B CNC SC EVS-550B CNC Summit Machine Tool Manufacturing L.L.C. SmartCut
Erich Lacher Präzisionsteile
Nexxus Industriewerbung 2893 12.13 Printed in Germany Erich Lacher Präzisionsteile GmbH & Co. KG Certified by Im Altgefäll 22 D 75181 Pforzheim Phone: +49 (0)7231/6097-0 Fax: +49 (0)7231/6097-60 E-Mail:
North American Stainless
Introduction: North American Stainless Flat Products Stainless Steel Grade Sheet 309S (S30908)/ EN1.4833 SS309 is a highly alloyed austenitic stainless steel used for its excellent oxidation resistance,
DIAMOND DRILLING IN THE NEW MATERIAL AGE
DIAMOND DRILLING IN THE NEW MATERIAL AGE Selecting the right diamond drill for your application will save you time, money, and improve the overall outcome of your project. by BRIAN FARBEROV, VP President
New in the PFERD Product Line 204
COMBICLICK Fibre Discs COMBICLICK fibre discs Silicon carbide SiC D The silicon carbide SiC type is suitable for working on aluminium, copper, bronze, titanium, high-alloy steels and fibre reinforced plastics.
SprutCAM is a CAM system for NC program generation for machining using multi-axis milling, turning, turn/mill, Wire EDM numerically controlled
SprutCAM is a CAM system for NC program generation for machining using multi-axis milling, turning, turn/mill, Wire EDM numerically controlled machines and machining centers. The system enables the creation
. Takım Tezgâhları: Planya, Freze ve İşlem Merkezleri
1. Takım Tezgâhları: Planya, Freze ve İşlem Merkezleri.1 Examples of Parts Produced Using the Machining Processes in the Chapter Figure 23.1 Typical parts and shapes produced with the machining processes
HOBBING MACHINE TYPE ZFWZ 8000x40
Inventory number 416/635 Year of production 1973 Serial number 7160 HOBBING MACHINE TYPE ZFWZ 8000x40 Application The machine is provided for milling cylindrical, helical and helix cogwheels. The tooth
The world leader in conveyor pulleys
The world leader in conveyor pulleys You ask. We Deliver. Chantland pulleys and rollers come in virtually any diameter, wall thickness, length, shaft size or end type. They re built from stainless steel,
Table of contents BRAZED TURNING TOOLS. Toolholders H 2. Tips H 6. Rods H 8. Technical information H 9 H 1
Table of contents BRAZED TURNING TOOLS Toolholders 2 Tips 6 Rods 8 9 1 ISO External holders General turning External Ordering Tip According to ISO243-1975 (DIN 4982-198) h b l 1 f 1 f 2 a p r ε γ 1) λ
SPECIFICATIONS FOR STEEL PIPE
SPECIFICATIONS FOR STEEL PIPE Published pipe standards serve three functions. 1. They dictate manufacturing and testing requirements and prescribed methods of measuring the required mechanical and physical
Summary of Insert Grades. Insert Lineup Turning Milling Drilling Insert Selection Table Grade Properties PCD CBN. Ceramic. Cell Fiber. Cermet.
1~15 Summary of Insert Lineup Milling Drilling Insert Selection Table Grade Properties PCD Ceramic Cell Fiber PVD Coated CVD Coated PVD Coated for PVD Coated for Milling and Drilling 2~7 2~3 4 5 5 6 7
Flash Butt Welding Machines
Flash Butt Welding Machines Types AS 15 - AS 320 Flash butt welding current brake current (ka) current time flattening reversal preheating welding time flash butting forging A reliable and economic process
Static and Driven Tools LB and LT Series
Static and Driven Tools LB and LT Series EWS Overview EWS Tool Technologies headquartered in Uhingen (Göppingen district) and with subsidiaries in the USA, South Korea and France belongs to the world wide
TA-A BED TYPE MILLING CENTRE
TA-A BED TYPE MILLING CENTRE TA-A BED TYPE MILLING CENTRE MILLING CENTRE HIGH CAPACITY IN A COMPACT MACHINE High stock removal capacity TA-A BED TYPE MILLING CENTRE 2 TA-A The TA-A milling centre is a
Tubing Data. Contents. Tubing Selection. Tubing Handling. Tubing Material. Tubing Outside Diameter Hardness. Tubing Wall Thickness
www.swagelok.com Tubing Data Contents Tubing Selection... 1 Tubing Handling.... 1 Gas Service... 2 Tubing Installation.... 2 Suggested Allowable Working Pressure Tables Carbon Steel Tubing... 3 Stainless
The Reliable Outsource
The Reliable Outsource Machining of complex, precision parts up to a 7-foot cube and 14,000 pounds Vertical turning capacity from 30" to 84" diameter Horizontal turning capacity up to 36" diameter and
Turbine blade machining Intelligent tooling solutions cutting your costs...
Turbine blade machining Intelligent tooling solutions cutting your costs... www.unimerco.com Tooling solutions for turbine blades Your innovative partner We aim at improving the competitiveness of our
NEW INTERCHANGEABLE REAMING HEAD SYSTEM FAST
August 2007 / NEW029.1 / PAGE 1 OF 7 NEW INTERCHANGEABLE REAMING HEA YTEM FAT ACCURATE GOO FINIH Ingersoll is introducing the QwikReam, a new high speed reaming system. The QwikReam consists of an interchangeable
Rollers. from the UK s largest roller manufacturer. Quality Performance Reliability
Rollers from the UK s largest roller manufacturer Quality Performance Reliability 42 Index Gravity Rollers Light to Medium Duty 4 Heavy Duty 5 Plastic Rollers 6 Stainless Steel Rollers 7 Grooved Rollers
CHEXTER TM FITS YOUR APPLICATION, PROFITABLY
CHEXTER TM FITS YOUR APPLICATION, PROFITABLY Commercial Construction CHEXTER TM Check Valves are economically used in chilled and hot water air conditioning systems, refrigeration and other piping and
Gear Cutting Tools. Hobbing Gear Milling. Leitz Metalworking Technology Group
Gear Cutting Tools Hobbing Gear Milling Leitz Metalworking Technology Group Important information Important information 4 Services 5 An introduction to FETTE 6 Page Important information Product range
SKYFIRE TM CNC. www. Skyfirecnc.com. SVM-2 Vertical CNC Milling Machine
SVM-2 Vertical CNC Milling Machine Datasheet Ver. 1.0 1 SUMMARY SKYFIRE provides variale versions to meet customers budget and needs. Not all appliacations need a fully equiped high end CNC. We give many
Section 4: NiResist Iron
Section 4: NiResist Iron Section 4 Ni-Resist Description of Grades...4-2 201 (Type 1) Ni-Resist...4-3 202 (Type 2) Ni-Resist...4-6 Stock Listings...4-8 4-1 Ni-Resist Description of Grades Ni-Resist Dura-Bar
Saw Tooth Design and Tipping Materials
Saw Tooth Design and Tipping Materials Bruce Lehmann, P.Eng, Ph.D. Sr. Engineer, Thin Kerf Technologies Inc. British Columbia, Canada Introduction The purposes of a saw tooth are to: 1. Remove a chip from
CNC Applications. Programming Arcs
CNC Applications Programming Arcs Why Program Arcs? Many components have radius features which require machining. Arc programming on turning centers eliminates the need for form tools and results in a
Machining nickel alloys
NiDl Nickel Development Institute Machining nickel alloys A Nickel Development Institute Reference Book, Series N o 11 008 Table of Contents Acknowledgments... i Abbreviation key... i Introduction... ii
Bonded Abrasives. Precise cutting and grinding discs for many materials
Bonded Abrasives Precise cutting and grinding discs for many materials 1 sia Abrasives Your key to a perfect surface Many materials hide a secret. They keep their real beauty hidden. Only a professional
HexWeb CR III Corrosion Resistant Specification Grade Aluminum Honeycomb
Corrosion Resistant Specification Grade Aluminum Honeycomb Description 5052 and 5056 expanded aerospace grade aluminum honeycomb materials are available in a wide selection of cell sizes and foil gauges.
Dental Implants. You are correct, it is a labeling error. Here is your dental prosthesis!!!
Dental Implants You are correct, it is a labeling error. Here is your dental prosthesis!!! Manufacturing process of bridges, crowns, bone implants, fixtures, abutments. Manufacturing process of bridges,
North American Stainless
North American Stainless Flat Products Stainless Steel Grade Sheet 310S (S31008)/ EN 1.4845 Introduction: SS310 is a highly alloyed austenitic stainless steel designed for elevated-temperature service.
172 Holesaws Overview Bosch Accessories for Power Tools 09/10. 189 Diamond holesaw. with Power-Change adapter. 190 Diamond drill bits
Holesaw 172 Holesaws Overview Bosch Accessories for Power Tools 09/10 Overview 178 Progressor holesaw 189 Diamond holesaw 196 Hole cutters 183 Sheet Metal holesaw 190 Diamond drill bits 186 Multi Construction
QP-2040 CNC VERTICAL MACHINING CENTER
Page 1 of 11 QP-2040 CNC VERTICAL MACHINING CENTER Page 2 of 11 CHEVALIER s QP series large capacity VMCs are designed for high precision and high productivity machining of large work pieces for aerospace,
Standard Version High Power Version
Standard Version High Power Version 1. Standard Version High Precision with Standard CNC 31i-B The Latest CNC, Servo Control Function High Rigidity Mechanical Design Direct Drive Rotary Table DDR Standard
SAMSUNG Machine Tools PL60 CNC TURNING CENTER
SAMSUNG Machine Tools PL60 CNC TURNING CENTER SAMSUNG'S Advanced Engineering and Machine Design Cast iron structure for superior dampening characteristics and thermal displacement Rigid 45 degree slant
VARDEX. Vardex Advanced Threading Solutions. Thread Milling. Thread Turning
VA R D E X I n d u s t r i a l S o l u t i o n s 2011-2012 METRIC VARDEX Vardex Advanced Threading Solutions VARGUS Ltd. is a world leading developer, manufacturer and supplier of high-quality, precision
ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES
ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES PART 1 - GENERAL 1.1 SCOPE OF WORK SECTION 06610 FIBERGLASS REINFORCED PLASTICS (FRP) FABRICATIONS PULTRUDED SQUARE TUBE LADDER
Specification for Rotary Drill Stem Elements
Addendum 1 March 2007 Effective Date: September 1, 2007 Specification for Rotary Drill Stem Elements ANSI/API SPECIFICATION 7-1 FIRST EDITION, MARCH 2006 EFFECTIVE DATE: SEPTEMBER 2006 ISO 10424-1:2004