Safe Human Robot Collaboration
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- Monica Ramsey
- 7 years ago
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Transcription
1 Safe Human Robot Collaboration
2 Agenda Introduction Innovative robotics application Safe human robot collaboration Your challenges and our offer Human safety on the highest level System architecture Maintenance in an easy way Social acceptance
3 Back to future Human-Robot-Collaboration Škoda 110R coupe 1972, Kvasiny 1972 Silent Running is a 1972 environmentallythemed American science fiction film directed by Douglas Trumbull.
4 Science-Fiction Today Human-Robot-Collaboration Human and robot playing cards Human and robot playing basketball The robot operates on an astronaut LEONI ORION Precision patient positioning system Synchronicity with six degrees of freedom
5 Huge product portfolio Next generation automation We offer the complete portfolio for machine and line automation.
6 Market leaders put their trust in B&R Sealing/Welding Bending Finishing / Coating Packaging Assembling Milling/Grinding/Drilling Handling Palletizing
7 Flexible production in small series Robotics Embedded For automated bending is the TruBend Cell 7000 the fastest system worldwide. TRUMF bending: TruBend Cell 7000 the innovative high speed bending cell Video: More productivity Synchronized processes on one CPU enable the double productivity More flexibility Any product variant due to the automated tool changer
8 Safe realization of the process Optimal paint quality due to path truth The new T1 painting robot series X5 based fully on B&R solution of integrated robotics B+M painting: New T1 robot Continuity Backwards compatibility for user programs Matching the coming norms TCP fulfilled already today
9 Energy consumption dramatically reduced Flexibility up to batch size 1 Ultra sound spot welding with 6 cooperating tripods Increase of productivity Dynamic cooperating robots Car door interior manufacturing - Skoda Octavia Reduction of energy consumption Reduction of moving mass due to light construction kinematics Footprint reduction Overlapping working areas
10 Multi robot cooperation Coordinated path planning
11 Automation is enabler for I4.0 Modern Shop Floor Focus on Automation and Engineering Technology-Know-how, fast project development Future Smart Factory Transparent communication on all levels Energy management Disclose leakage, Increase of effectivity Intelligent maintenance Productivity and availability Safe technic Complete integration of all components Robot and human Working in one team
12 Safety technic and robotics hand-in-hand Our philosophy Smart programmable safety technic offers enormous innovation potential THE Key for personal safety AND productivity Highly precise and highly dynamic robot control Motion coordination in multi robot cooperation Human-Robot-Collaboration Melting borders of robot and application technic Welding, gluing, painting, milling, cutting
13 Your challenge Source:
14 Your challenge Protože roboti budou menší, lehčí, výkonnější a levnější. Opustí klece, ve kterých jsou v současnosti z bezpečnostních důvodů zavřeni. Nároky, které to bude klást na bezpečnostní techniku, se zdají být řešitelné. Source:
15 naše nabídka Požadavky na Bezpečnou spolupráci Člověka a robota Jsou s technikou B&R Optimálně Řešitelné
16 Optimal in terms the most important criteria for safe HRC Highest level of personal safety Social acceptance Productivity Maintenance without risk
17 The decisive factor is the safe reaction time Error case 1: Safe sensor detects an event, e.g. from a light curtain t s Remaining distance before safe reaction v Speed of movement t Safe reaction time
18 Significant reduction of remaining distance Direct consequence of shortened error reaction time Smaller machine footprint saves costs and increases productivity Safety system standard: Error reaction time 420 ms Safety system B&R: Error reaction time 31 ms TCP speed: 2 m/s Difference in the safety distances: 778 mm
19 The decisive factor is the safe reaction time Error case 2: Acceleration phase with maximum torque t s Remaining distance before safe reaction a Maximum acceleration in error case t Safe reaction time
20 Hand off? Hand OK? Analogy in the printing industry
21 The highest level of personal protection on the axis level Safety axis functions Safely Limited Speed (SLS) Safely limited torque (SLT) Safely limited position (SLP) Remanent safe position (RSP) Safe control of the motor brake (SBC)...shortest error reaction time Safe reaction time: 7ms on the axis level
22 The highest level of personal protection on the robot level Safety function for robots TCP TCP and joints (Safely limited position) TCP (Safely limited orientation) Basis Certified safety-related monitoring of robot movement Generic serial kinematics Shortest error reaction time 31 ms on robot level
23 Conventional system architecture Safety sensors Use and observe Main safe PLC Emergency stop Bus 1 Bus 2 Robot control system Bus 3 Robot drives
24 Conventional system architecture 1. Architecture of safety system split into different busses Use and observe Main safe PLC Safety sensors Emergency stop Bus 1 Bus 2 Robot control system Bus 3 Robot drives
25 Conventional system architecture Safety sensors Use and observe Main safe PLC Bus 1 Bus 2 Emergency stop 2. Functionality of safety system split into different programming systems Robot control system Bus 3 Robot drives
26 Conventional system architecture Safety sensors Use and observe Main safe PLC 3. Highly complex system difficult error search Bus 1 Bus 2 Emergency stop Robot control system Bus 3 Robot drives
27 Conventional system architecture Safety sensors Use and observe 4. Limited system performance with Main safe long PLCreaction times (partially > 400 ms) Emergency stop Bus 1 Bus 2 Robot control system Bus 3 Robot drives
28 Conventional system architecture Safety sensors Use and observe Main safe PLC Emergency stop Bus 1 Bus 2 Robot control system 5. Integrity of safety system in the case of service?? Bus 3 Robot drives
29 Conventional system architecture Safety sensors Use and observe Main safe PLC RESULTS Emergency stop Personal protection?? Productivity?? Robot Start up effort control?? system Maintenance ability?? Bus 1 Bus 2 Bus 3 Robot drives
30 System architecture 4.0 Safety sensors Use and observe High-Performance Control system for line and robot control Safety PLC Emergency stoop Robot drives
31 This image cannot currently be displayed. System architecture 4.0 Safety sensors Use and observe High-Performance Control system for line and robot control Safety PLC Emergency stoop 1. Homogenous architecture with Robot safety system with the central data drives storage
32 System architecture 4.0 Safety sensors Use and observe High-Performance Control system for line and robot control Safety PLC Emergency stoop 2. Functionality of safety system created only with one programming tool Robot drives
33 System architecture Highest system performance with the lowest reaction times < 40 ms Use and observe High-Performance Control system for line and robot control Safety PLC Safety sensors Emergency stoop Robot drives
34 Systemarchitektur 4.0 Bedienen / Beobachten High-Performance Controller für Linien- und Robotersteuerung Roboterantriebe Sicherheitssteuerung Sicherheits sensoren 4. Easy error detection via web browser Notaus
35 Systemarchitektur 4.0 Bedienen / Beobachten High-Performance Controller für Linien- und Robotersteuerung Roboterantriebe Sicherheitssteuerung Sicherheits sensoren Notaus 5. Full integrity of safety system over the complete life cycle also in service case
36 Systemarchitektur 4.0 Bedienen / Beobachten High-Performance Controller für Linien- und Robotersteuerung Sicherheitssteuerung RESULTS Sicherheits sensoren Notaus Highest level of productivity Highest level of human safety Highest level of maintenance Roboterantriebe ability
37 Let s make service in a safe way Safe machine during the whole life cycle Automatic configuration of all safety relevant components during control system startup Automatic download of firmware Certified, full automatic mechanism Faster and easier hardware exchange in service case without any risk No parametrization from service staff required Service with screwdriver and web browser Full integrity of the machine safety level over the complete life cycle
38 Social acceptance Believe in the technic Simplicity and clarity Structure and function of the security system are simple and clearly understandable Shortest possible response times of the robot avoids the feeling of anxiety or stress - how close the robot to the worker in case of failure?? Staff Maximum operator protection for colleagues in production by using the best available technology Maintenance engineer Full integrity of the machine safety levels over the entire life cycle No risk in case of service - certified, fully automated mechanisms Technology managers Ethical commitment to the best possible protection of persons regardless of production location and nationality
39 Sociální akceptace HRC Technologický náskok zaručí sociální akceptaci: Pouze nejlepší dostupná technologie je pro ochranu Vašich pracovníků dostatečná.
40 Integrated automation Global presence Solid partnership
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