SPARE PARTS DIAGRAM FOR. Dish/Glass Washer G400 DUO (Rev G)

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1 SPARE PARTS DIAGRAM FOR Dish/Glass Washer G400 DUO (Rev G) First Choice Group Blakeney Way, Kingswood Lakeside Cannock, Staffs, WS11 8LD TEL: FAX: Web:

2 CLASSEQ LTD Spares manual G400 DUO Spares manual 02/05/2019

3 Spares manual Page 1 G400 DUO

4 Table of contents for G400 DUO 1. Machine assembly Cabinet assembly Cabinet external assembly Control unit assembly Filters Standard drain pump Filters Premium drain pump Cabinet internal assembly Fill system Rinse tank assembly 2.6kW ( ) Rinse tank assembly 6 kw ( ) Air break assembly ( ) Rinse and wash system Centre boss assembly Top boss assembly ( ) Wash pump assembly ( ) Rinse pump assembly ( ) Wash arm 400mm Kit ( ) Drain pump assembly Base assembly Chemical pump assembly Detergent pump assembly ( ) Rinse aid pump assembly ( ) Door assembly Top panel assembly LCD mm DS Top panel assembly ( ) Cable Accessories Accessories Mains cables Spares manual Page 2 G400 DUO

5 1. Machine assembly Spares manual Page 3 G400 DUO

6 1. Machine assembly BOM Item Description Part number QTY. Note 1 400mm AB Glass cabinet assembly mm Base assembly 1 3 Bracket - cabinet to base M5 Flange nut (DIN 6923) M5 x 8 hex head screw (ISO 4017) mm Door assembly mm RH side panel assembly mm LH side panel assembly mm DS Top panel LCD components assembly Earth sticker Rating plate mm Bottom front panel mm AB Rear panel assembly M5 x 12 Hex socket button head screw mm Foam seal Document enclose envelope 1 17 Mains cables 1 Not shown mm Glasswasher accessories Not shown Spares manual Page 4 G400 DUO

7 2. Cabinet assembly Spares manual Page 5 G400 DUO

8 2. Cabinet assembly BOM Item Description Part number QTY. Note 1 400mm AB wash cabinet assembly - external mm AB fill system mm AB Glass wash & rinse system 400mm Standard drain pump system 400mm Primary filter kit - Pumped drain - Standard 400mm Primary filter kit - Pumped drain - Premium For pump drain machines only For pump drain machines only Spares manual Page 6 G400 DUO

9 3. Cabinet external assembly Spares manual Page 7 G400 DUO

10 3. Cabinet external assembly BOM Item Description Part number QTY. Note 1 400mm - Standard wash cabinetinternal assembly mm Front water manage plate M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) Side water management seal - 400/350mm Control unit assembly - 2.6kW 1 7 Earth sticker Overheat stat 1 Pole 85 C Ball catch - M M12 Thin nut M5 Press nut Air pressure sensor bracket Pressure sensor Wash APS Tube / Spring Clip - Ø7.8mm to Ø8.3mm Thermal sensor kit mm WS rinse APS tube UC Mains filter mm Foam seal Spares manual Page 8 G400 DUO

11 4. Control unit assembly Spares manual Page 9 G400 DUO

12 4. Control unit assembly BOM Item Description Part number QTY. Note 1 Control board enclosure assembly ZSE mini full assembly Pole Change Over relay pole terminal block A machines 5 Terminal Block - 5 Pole - Grip Type A and 3 phase machines 6 2.5x10mm PT screw x10mm posi pan head PT screw Wiring harness - 350/400/500 UI/Door Wiring harness A 1 13A machines 10 Wiring harness - 400mm 13A/30A/3P WS 11 WAGO 5 pole jumping bar Amp Fine Fuse ZSE A and 3 phase machines Refer wiring diagram for quantity Spares manual Page 10 G400 DUO

13 5. Filters Standard drain pump Spares manual Page 11 G400 DUO

14 5. Filters Standard drain pump BOM Item Description Part number QTY. Note 1 Wash filter RH - 400mm - Drain pump Wash Filter - LH - 400mm Spares manual Page 12 G400 DUO

15 6. Filters Premium drain pump Spares manual Page 13 G400 DUO

16 6. Filters Premium drain pump BOM Item Description Part number QTY. Note 1 RH Filter assembly LH Filter assembly Spares manual Page 14 G400 DUO

17 7. Cabinet internal assembly Spares manual Page 15 G400 DUO

18 7. Cabinet internal assembly BOM Item Description Part number QTY. Note 1 400mm cabinet weld assembly 1 Not available as a spare 2 2kW Wash element Wash Element Retaining Bracket RH Basket ramp LH Basket ramp Kit air pressure chamber Door Inlay Plate - Door stop M6 Flange nut (DIN 6923) M4 x 10mm Posi pan head screw M4 Nylock nut (ISO 7040) Includes 2x Washers & 2x M12 fine thread thin nut 12 Round nutserts Wash element fibre washer 19mmx3mm For wash element Spares manual Page 16 G400 DUO

19 8. Fill system Spares manual Page 17 G400 DUO

20 8. Fill system BOM Item Description Part number QTY. Note 1 Solenoid valve - 11L/min Rinse boiler - 6.5L - 2.6kW A machines 3 Jubilee clip - 160mm - 180mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm Sp. Jubilee Clip - 25mm to 40mm M4 x 10mm Posi pan head screw Tube plug Air gap assembly Rinse pump inlet hose - 500mm Solenoid to air gap hose - 400mm Rinse boiler fill tube - 400mm Rinse boiler breather - 400mm DUO Spring band - Ø30mm Spring band - Ø16mm M5 Flange nut (DIN 6923) Rinse Boiler - 6.5L - 6kW A and 3 phase machines 18 RC Filter Connector Kit Spares manual Page 18 G400 DUO

21 9. Rinse tank assembly 2.6kW ( ) Spares manual Page 19 G400 DUO

22 9. Rinse tank assembly 2.6kW BOM Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) kW rinse element Kit thermo sensor Spares manual Page 20 G400 DUO

23 10. Rinse tank assembly 6 kw ( ) Spares manual Page 21 G400 DUO

24 10. Rinse tank assembly 6kW Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C kW element - no phile Kit thermo sensor O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) Spares manual Page 22 G400 DUO

25 11. Air break assembly ( ) Spares manual Page 23 G400 DUO

26 11. Air break assembly BOM Item Description Part number QTY. Note 1 Air break tank Air break feeder tube Air break plug Cable cleat - No M6 x 20 hex head screw (ISO 4017) M6 Flange nut (DIN 6923) Air break seal Spares manual Page 24 G400 DUO

27 12. Rinse and wash system Spares manual Page 25 G400 DUO

28 12. Rinse and wash system BOM Item Description Part number QTY. Note 1 Centre boss assembly Centre Boss Assembly Grey Wash arm 400mm Kit kW Rinse pump assembly Rinse arm assembly Rinse system hose - 400mm kW Wash pump assembly mm Wash outlet hose -GW Wash & Waste outlet manifold kit Secondary filter Jubilee Clip -25mm to 40mm Jubilee clip - 30mm to 45mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm M5 Flange nut (DIN 6923) Spares manual Page 26 G400 DUO

29 13. Centre boss assembly Spares manual Page 27 G400 DUO

30 13. Centre boss assembly BOM Item Description Part number QTY. Note 1 Centre boss assembly Lock nut Spares manual Page 28 G400 DUO

31 14. Top boss assembly ( ) Spares manual Page 29 G400 DUO

32 14. Top boss assembly BOM Item Description Part number QTY. Note 1 Locking Nut Grey Centre boss bottom assembly Spares manual Page 30 G400 DUO

33 15. Wash pump assembly ( ) Spares manual Page 31 G400 DUO

34 15. Wash pump assembly BOM Item Description Part number QTY. Note kW Wash pump mm wash pump bracket µF Capacitor Includes washer & nut 4 M6 Serrated washer M6 x 8 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Wash pump inlet hose Jubilee clip - 32mm to 50mm Spares manual Page 32 G400 DUO

35 16. Rinse pump assembly ( ) Spares manual Page 33 G400 DUO

36 16. Rinse pump assembly BOM Item Description Part number QTY. Note 1 Rinse pump bracket kW Rinse pump µF Capacitor Includes washer & nut 4 M4 Serrated washer M4 x 10mm Posi pan head screw M5 Flange nut (DIN 6923) Spares manual Page 34 G400 DUO

37 17. Wash arm 400mm Kit ( ) Spares manual Page 35 G400 DUO

38 17. Wash arm 400mm Kit BOM Item Description Part number QTY. Note 1 400mm wash arm 1 2 Seal ring Only on Dishwasher Spares manual Page 36 G400 DUO

39 18. Drain pump assembly Spares manual Page 37 G400 DUO

40 18. Drain pump assembly BOM Item Description Part number QTY. Note 1 Drain pump bracket new Drain pump inlet hose Wash & Waste outlet manifold kit Kit drain air break Drain pump outlet hose - 400mm Drain height sticker Secondary filter Pump - Drain Hose Drain pump - Head 90 to flow M5 Flange nut (DIN 6923) Jubilee Clip - 16mm to 27mm Jubilee Clip - 12mm to 22mm Jubilee Clip -25mm to 40mm After serial number XXXXX Spares manual Page 38 G400 DUO

41 19. Base assembly Spares manual Page 39 G400 DUO

42 19. Base assembly BOM Item Description Part number QTY. Note 1 400mm Base assembly 1 Not available as a spare 2 Adjuster Foot Chemical pump assembly 1 4 M5 Flange nut (DIN 6923) Earth sticker mm rear base assembly Chemical tube grommet Mains cable grommet Equipotential bonding sticker M5 x 12 Hex socket button head screw Drain hose grommet Drain blanking grommet Spares manual Page 40 G400 DUO

43 20. Chemical pump assembly Spares manual Page 41 G400 DUO

44 20. Chemical pump assembly BOM Item Description Part number QTY. Note 1 Chemical pump bracket assembly Detergent Pump Assembly Rinse aid pump assembly Spring clip - Ø8.8mm to Ø9.3mm Spring clip - Ø6.6mm to Ø7mm Detergent inlet fitting M4 Flange nut (DIN 6923) M5 Serrated washer M5 Wing Nut Spares manual Page 42 G400 DUO

45 21. Detergent pump assembly ( ) Spares manual Page 43 G400 DUO

46 21. Detergent pump assembly BOM Item Description Part number QTY. Note 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent hose DET Connection Wire 1 Not available as a spare Spares manual Page 44 G400 DUO

47 22. Rinse aid pump assembly ( ) Spares manual Page 45 G400 DUO

48 22. Rinse aid pump assembly BOM Item Description Part number QTY. Note 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid peristaltic tube assembly Rinse Aid Connection Wire 1 Not available as a spare Spares manual Page 46 G400 DUO

49 23. Door assembly Spares manual Page 47 G400 DUO

50 23. Door assembly BOM Item Description Part number QTY. Note 1 Door assembly - 400mm Door magnet M3 x 8 Hex socket button head screw M6 x 12 Hex socket button head screw (Blue Patch) M3 Thin Nylock nut (ISO 10511) Door pivot pin Door corner bracket Spares manual Page 48 G400 DUO

51 24. Top panel assembly LCD Spares manual Page 49 G400 DUO

52 24. Top panel assembly LCD BOM Item Description Part number QTY. Note 1 400mm DS top panel LCD assembly Crimped proximity switch assembly Door switch bracket M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) Premium UI assembly M5 Thin Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) Spares manual Page 50 G400 DUO

53 mm DS Top panel assembly ( ) Spares manual Page 51 G400 DUO

54 mm DS Top panel assembly ( ) BOM Item Description Part number QTY. Note 1 400mm DS Top panel assembly 1 Not available as a spare 2 LCD Keypad Kit CLASSEQ badge 1 Not available as a spare 4 Earth sticker Spares manual Page 52 G400 DUO

55 26. Cable Accessories Spares manual Page 53 G400 DUO

56 26. Cable Accessories - BOM Item Description Part number QTY. Note KIT MACRO-MODULE PLUG SIZE 2,5 6-POLE KIT MACRO-MODULE PLUG SIZE 2,5 5-POLE KIT MACRO-MODULE PLUG SIZE 2,5 4-POLE KIT MACRO-MODULE PLUG SIZE 2,5 3-POLE KIT MACRO-MODULE PLUG SIZE 2,5 2-POLE Module Plug (Size 5,0 / 4Pole) Type A Module Plug (Size 5,0 / 4Pole) Type B Module Plug (Size 5,0 / 6Pole) ZSE Water Softener Harness Kit MACRO-MODULE PLUG5, 5- POLE Marco Module Plug5, 5Pole kW Element Wire Kit Not shown kW Element Wire Kit Not shown Spares manual Page 54 G400 DUO

57 27. Accessories Item Description Part number QTY. Note 1 400mm Plastic basket - cup/glass Water supply hose Mains cables Item Description Part number QTY. Note 1 13A mains cable kit phase mains cable kit A mains cable kit A mains cable kit A AU Mains cable kit A European Mains cable kit A No Plug Mains cable kit A No Plug Mains cable kit Mains cable 4G2.5 - No neutral Document number: Revision: G Date: 10/04/2019 Language: English Spares manual Page 55 G400 DUO

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