SPARE PARTS DIAGRAM FOR. Dish/Glass Washer G400 (Rev G)

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1 SPARE PARTS DIAGRAM FOR Dish/Glass Washer G400 (Rev G) First Choice Group Blakeney Way, Kingswood Lakeside Cannock, Staffs, WS11 8LD TEL: FAX: Web:

2 CLASSEQ LTD Spares manual G400 Spares manual 02/05/2019

3 Spares manual Page 1 G400

4 Table of contents for G Machine assembly Cabinet assembly Cabinet external assembly Control unit assembly Filters Gravity drain Filters Standard drain pump Cabinet internal assembly Fill system Rinse tank assembly 2.6kW ( ) Rinse tank assembly 6kW ( ) Lateral check valve assembly ( ) Rinse and wash system Centre boss assembly ( ) Top boss assembly ( ) Wash pump assembly ( ) Wash arm 400mm Kit ( ) Drain pump assembly Gravity drain assembly Base assembly Chemical pump assembly Detergent pump assembly ( ) Rinse aid pump assembly ( ) Door assembly Top panel assembly LED mm SS LED Top panel assembly ( ) mm SS LCD Top panel assembly ( ) mm SS LCD Top panel ( ) Cable Accessories Accessories Mains cables Spares manual Page 2 G400

5 1. Machine assembly Spares manual Page 3 G400

6 1. Machine assembly BOM Item Description Part number QTY. Note 1 400mm Standard Glass cabinet assembly 2 400mm Base assembly 1 3 M5 x 8 hex head screw (ISO 4017) Bracket - cabinet to base M5 Flange nut (DIN 6923) mm Door assembly mm SS LED Top panel assembly Rating plate mm Bottom front panel Earth sticker mm SS rear panel assembly M5 x 12 Hex socket button head screw Document enclose envelope mm Glasswasher accessories Not shown mm Foam seal Mains cables 1 Not shown mm SS LCD Top panel assembly Optional Spares manual Page 4 G400

7 2. Cabinet assembly Spares manual Page 5 G400

8 2. Cabinet assembly BOM Item Description Part number QTY. Note 1 400mm Standard wash cabinet - External assembly mm Pressurized fill system mm Primary filter kit - Gravity mm gravity drain assembly mm Primary filter kit - Pumped drain - Standard 400mm Standard drain pump system 400mm Pressurised Glass wash & rinse system For pump drain machines only 1 1 Spares manual Page 6 G400

9 3. Cabinet external assembly Spares manual Page 7 G400

10 3. Cabinet external assembly BOM Item Description Part number QTY. Note 1 400mm - Standard wash cabinetinternal assembly 1 2 Control unit assembly - 2.6kW 1 3 M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) mm Front water manage plate Side water management seal - 400/350mm Earth sticker Thermal sensor kit Overheat stat 1 Pole 85 C Ball catch - M M12 Thin nut M5 Press nut Air pressure sensor bracket Pressure sensor Wash APS Tube / Spring Clip - Ø7.8mm to Ø8.3mm UC Mains filter mm Foam seal Spares manual Page 8 G400

11 4. Control unit assembly Spares manual Page 9 G400

12 4. Control unit assembly BOM Item Description Part number QTY. Note 1 Control board enclosure assembly ZSE mini full assembly Pole Change Over relay pole terminal block A machines 5 Terminal Block - 5 Pole - Grip Type A and 3 phase machines 6 2.5x10mm PT screw x10mm posi pan head PT screw Wiring harness - 350/400/500 UI/Door Wiring harness A 1 13A machines 10 Wiring harness - 400mm 13A/30A/3P WS 11 WAGO 5 pole jumping bar Amp Fine Fuse ZSE A and 3 phase machines Refer wiring diagram for quantity Spares manual Page 10 G400

13 5. Filters Gravity drain Spares manual Page 11 G400

14 5. Filters Gravity drain BOM Item Description Part number QTY. Note 1 Wash filter RH - 400mm - Gravity drain Wash Filter - LH - 400mm Spares manual Page 12 G400

15 6. Filters Standard drain pump Spares manual Page 13 G400

16 6. Filters Standard drain pump BOM Item Description Part number QTY. Note 1 Wash filter RH - 400mm - Drain pump Wash Filter - LH - 400mm Spares manual Page 14 G400

17 7. Cabinet internal assembly Spares manual Page 15 G400

18 7. Cabinet internal assembly BOM Item Description Part number QTY. Note 1 400mm cabinet weld assembly 1 Not available as a spare 2 2kW Wash element Wash Element Retaining Bracket RH Basket ramp LH Basket ramp Kit air pressure chamber Door Inlay Plate - Door stop M6 Flange nut (DIN 6923) M4 x 10mm Posi pan head screw M4 Nylock nut (ISO 7040) Includes 2x Washers & 2x M12 fine thread thin nut 12 Round nutserts Wash element fibre washer 19mmx3mm For wash element Spares manual Page 16 G400

19 8. Fill system Spares manual Page 17 G400

20 8. Fill system BOM Item Description Part number QTY. Note 1 Rinse boiler - 6.5L - 2.6kW A machines 2 Lateral check valve assembly End cap - 12 x 20 - rubber Tube plug Rinse Boiler - 6.5L - 6kW A and 3 phase machines 6 Solenoid valve - 11L/min Jubilee clip - 160mm - 180mm M4 x 10mm Posi pan head screw Jubilee Clip - 12mm to 22mm Solenoid to lateral check valve hose - 400mm Lateral check valve to rinse boiler hose - 400mm Jubilee Clip - 16mm to 27mm Jubilee Clip - 20mm to 32mm RC Filter Connector Kit Spares manual Page 18 G400

21 9. Rinse tank assembly 2.6kW ( ) Spares manual Page 19 G400

22 9. Rinse tank assembly 2.6kW BOM Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) kW rinse element Thermal sensor kit Spares manual Page 20 G400

23 10. Rinse tank assembly 6kW ( ) Spares manual Page 21 G400

24 10. Rinse tank assembly 6kw - BOM Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C kW element - no phile Kit thermo sensor O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) Spares manual Page 22 G400

25 11. Lateral check valve assembly ( ) Spares manual Page 23 G400

26 11. Lateral check valve assembly BOM Item Description Part number QTY. Note 1 Lateral check valve Lateral check valve seal Bihexagonal nut Cover Spares manual Page 24 G400

27 12. Rinse and wash system Spares manual Page 25 G400

28 12. Rinse and wash system BOM Item Description Part number QTY. Note 1 Centre boss assembly Centre Boss Assembly Grey Rinse arm assembly Wash & Waste outlet manifold kit Wash arm 400mm Kit mm Wash outlet hose -GW kW Wash pump assembly Rinse system hose - 400mm Secondary filter Jubilee Clip -25mm to 40mm Jubilee clip - 30mm to 45mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm M5 Flange nut (DIN 6923) Spares manual Page 26 G400

29 13. Centre boss assembly ( ) Spares manual Page 27 G400

30 13. Centre boss assembly BOM Item Description Part number QTY. Note 1 Centre boss assembly Lock nut Spares manual Page 28 G400

31 14. Top boss assembly ( ) Spares manual Page 29 G400

32 14. Top boss assembly BOM Item Description Part number QTY. Note 1 Locking Nut Grey Centre boss bottom assembly Spares manual Page 30 G400

33 15. Wash pump assembly ( ) Spares manual Page 31 G400

34 15. Wash pump assembly BOM Item Description Part number QTY. Note kW Wash pump mm wash pump bracket µF Capacitor Includes washer & nut 4 M6 Serrated washer M6 x 8 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Wash pump inlet hose Jubilee clip - 32mm to 50mm Spares manual Page 32 G400

35 16. Wash arm 400mm Kit ( ) Spares manual Page 33 G400

36 16. Wash arm 400mm Kit BOM Item Description Part number QTY. Note 1 400mm wash arm 1 2 Seal ring Only on Dishwasher Spares manual Page 34 G400

37 17. Drain pump assembly Spares manual Page 35 G400

38 17. Drain pump assembly BOM Item Description Part number QTY. Note 1 Drain pump bracket new Drain pump inlet hose Wash & Waste outlet manifold kit Kit drain air break Drain pump outlet hose - 400mm Drain height sticker Secondary filter Pump - Drain Hose Drain pump - Head 90 to flow M5 Flange nut (DIN 6923) Jubilee Clip - 16mm to 27mm Jubilee Clip - 12mm to 22mm Jubilee Clip -25mm to 40mm After serial number XXXXX Spares manual Page 36 G400

39 18. Gravity drain assembly Spares manual Page 37 G400

40 18. Gravity drain assembly BOM Item Description Part number QTY. Note 1 Drain hose Drain Plug - 400mm Jubilee clip - 30mm to 45mm M5 Flange nut (DIN 6923) Airbreak hole blanking cover Air break seal Wash & Waste outlet manifold kit Spares manual Page 38 G400

41 19. Base assembly Spares manual Page 39 G400

42 19. Base assembly BOM Item Description Part number QTY. Note 1 400mm Base assembly 1 Not available as a spare 2 Adjuster Foot Chemical pump assembly 1 4 M5 Flange nut (DIN 6923) Earth sticker mm rear base assembly Chemical tube grommet Mains cable grommet Equipotential bonding sticker M5 x 12 Hex socket button head screw Drain hose grommet Drain blanking grommet Spares manual Page 40 G400

43 20. Chemical pump assembly Spares manual Page 41 G400

44 20. Chemical pump assembly BOM Item Description Part number QTY. Note 1 Chemical pump bracket assembly Detergent Pump Assembly Rinse aid pump assembly Spring clip - Ø8.8mm to Ø9.3mm Spring clip - Ø6.6mm to Ø7mm Detergent inlet fitting M4 Flange nut (DIN 6923) M5 Serrated washer M5 Wing Nut Spares manual Page 42 G400

45 21. Detergent pump assembly ( ) Spares manual Page 43 G400

46 21. Detergent pump assembly BOM Item Description Part number QTY. Note 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent hose DET Connection Wire 1 Not available as a spare Spares manual Page 44 G400

47 22. Rinse aid pump assembly ( ) Spares manual Page 45 G400

48 22. Rinse aid pump assembly BOM Item Description Part number QTY. Note 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid peristaltic tube assembly Rinse Aid Connection Wire 1 Not available as a spare Spares manual Page 46 G400

49 23. Door assembly Spares manual Page 47 G400

50 23. Door assembly BOM Item Description Part number QTY. Note 1 Door assembly - 400mm Door magnet M3 x 8 Hex socket button head screw M6 x 12 Hex socket button head screw (Blue Patch) M3 Thin Nylock nut (ISO 10511) Door pivot pin Door corner bracket Spares manual Page 48 G400

51 24. Top panel assembly LED Spares manual Page 49 G400

52 24. Top panel assembly LED BOM Item Description Part number QTY. Note 1 400mm SS LED top panel LED UI assembly M3 Thin Nylock nut (ISO 10511) M5 Thin Nylock nut (ISO 10511) Door switch bracket Crimped proximity switch assembly M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) Spares manual Page 50 G400

53 mm SS LED Top panel assembly ( ) Spares manual Page 51 G400

54 mm SS LED Top panel assembly ( ) BOM Item Description Part number QTY. Note 1 400mm SS top panel assembly 1 Not available as a spare 2 LED Keypad Kit CLASSEQ badge 1 Not available as a spare 4 Earth sticker Spares manual Page 52 G400

55 mm SS LCD Top panel assembly ( ) Spares manual Page 53 G400

56 mm SS LCD Top panel assembly ( ) BOM Item Description Part number QTY. Note 1 400mm SS LCD top panel Premium UI assembly M3 Thin Nylock nut (ISO 10511) M5 Thin Nylock nut (ISO 10511) Door switch bracket Crimped proximity switch assembly M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) Spares manual Page 54 G400

57 mm SS LCD Top panel ( ) Spares manual Page 55 G400

58 mm SS LCD Top panel ( ) BOM Item Description Part number QTY. Note 1 400mm SS top panel assembly 1 Not available as a spare 2 CLASSEQ badge 1 Not available as a spare 3 Earth sticker LCD Keypad Kit Spares manual Page 56 G400

59 28. Cable Accessories Spares manual Page 57 G400

60 28. Cable Accessories - BOM Item Description Part number QTY. Note KIT MACRO-MODULE PLUG SIZE 2,5 6-POLE KIT MACRO-MODULE PLUG SIZE 2,5 5-POLE KIT MACRO-MODULE PLUG SIZE 2,5 4-POLE KIT MACRO-MODULE PLUG SIZE 2,5 3-POLE KIT MACRO-MODULE PLUG SIZE 2,5 2-POLE Module Plug (Size 5,0 / 4Pole) Type A Module Plug (Size 5,0 / 4Pole) Type B Module Plug (Size 5,0 / 6Pole) ZSE Water Softener Harness Kit MACRO-MODULE PLUG5, 5- POLE Marco Module Plug5, 5Pole kW Element Wire Kit Not shown kW Element Wire Kit Not shown Spares manual Page 58 G400

61 29. Accessories Item Description Part number QTY. Note 1 400mm Plastic basket - cup/glass Water supply hose Mains cables Item Description Part number QTY. Note 1 13A mains cable kit phase mains cable kit A mains cable kit A mains cable kit A AU Mains cable kit A European Mains cable kit A No Plug Mains cable kit A No Plug Mains cable kit Mains cable 4G2.5 - No neutral Document number: Revision: G Date: 10/04/2019 Language: English Spares manual Page 59 G400

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