INSTALLATION TBLA HEATER FOR HOT WATER with Thermo Guard anti-freeze protection, GOLD Sizes 11 32

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1 INSTALLATION TBLA HEATER FOR HOT WATER with nti-freeze protection, GOLD Sizes CONNECTION TO THE DUCTING 1. The heter should be connected to the ducting s follows: ) TBLA nd The ir heter for hot wter is designed for connectiondirectly to spirl ducts. The ir heter connections re equipped with rubber gsket. Secure the heter to the ducting by mens of pop rivets. b) TBLA nd The ir heter for hot wter cn be connected directly to n ir hndling unit or it cn be locted in the ducting. Secure the heter with slip clmps nd seling strip. 2. Allow dequte cler spce for inspection nd replcement, if required. 3. The ir heter cn be instlled either in horizontl or verticl duct. However, note tht the ir heter must be fitted with the connection lbelled fcing upwrd. See Fig Don t fit the ir heter with the coil wter connection side fcing upwrd or downwrd. Alwys connect the pipework to the coil from the side. The heting cpcity of coil equipped with is not influenced by the direction of ir flowing through it, see Fig Alwys locte the control vlve in the inlet wter pipe if the vlve hs 2-wy function. Alwys connect the return pipe to the connection lbelled. See Fig. 4. Fig. 1 Fig. 2 Connections of TBLA with Floor structure Option 1 (Horizontl duct) Option 2 (Verticl duct) AHU Up Up Option 3 (Verticl duct) If the heter is locted in duct running downwrd (Option 3) the connection side should fce wy from the horizontl duct tht runs from bove, i.e. it should either fce forwrd (s shown in the figures), bck or to the right (wy from the ir hndling unit). This will ensure tht the system opertes correctly. The wter connection lbelled must fce upwrd. The wter connection side must not fce upwrd or downwrd. Connect the coil from the side. Specifictions re subject to ltertion without notice. 1

2 6. Locte the nti-frosting sensor in the return pipe from the heter, s ner s possible to the heter. A T-piece is supplied with the heter for fitting the immersion sensor. See Fig Whenever you fill the coil with wter, lwys do so through the lower connection. Purge the system of ir before commissioning. 8. The wter connections to the pipework must be mde nd the heter nd pipework must be insulted ccording to locl regultions nd trde stndrds. Use pipe wrench to restrin the pipe connections of the heter when tightening the externl pipe connections. 9. The control vlve, ctutor nd immersion sensor re supplied unmounted together with the heter. The ctutor is complete with connection cble tht cn be connected to the control cubicle in the GOLD unit. The vlve must not be fitted with the ctutor below the vlve. The type AME 02 ctutor is equipped with utomtic limit position control. Therefore lwys fit the ctutor to the vlve before you wire its conductors to the pproprite terminls on the GOLD ir hndling unit. The utomtic limit position control cn be reset if needed. There re 5 DIP-switches under the cover of the ctutor. Set DIPswitch no. 4 in the ON position, nd then bck to the OFF position. 10. The supply wter temperture should be between C. 11. The vilble pump dischrge pressure should not exceed 25 kp if the supply wter temperture is higher thn 65 C. If the temperture of the supply wter is between 55 C nd 65 C the vilble pump dischrge pressure should be between kp. 12. The supply ir temperture sensor of the GOLD ir hndling unit should be fitted t lest 1.5 m downstrem of the ir heter to void erroneous redings due to temperture strtifiction. The sensor should be fitted s shown in Fig. 3 nd 3b with its sensing point within the prescribed zone. Fig. 3 (size 11/12 nd 15 units) Fig. 3b (size 21/22 nd 31/32 units) Temperture sensor Temperture sensor Zone within which the temperture sensor should be locted in reltion to the height of the coil. Zone within which the temperture sensor should be locted in reltion to the height of the coil. 2 Specifictions re subject to ltertion without notice.

3 Anti-freeze protection Whenever the wter in heting nd cooling coils freezes, this, in most cses, cuses the pipe bends to burst. Reserch hs shown tht the tubes in the ir strem freeze first. As the wter inside the tubes freezes, it expnds lengthwise nd boosts the wter pressure in the tube bends cusing them to burst. Therefore it isn t the ice itself tht cuses the bends to burst, but the wter pressure in the bends cused by ice in the tubes. nti-freeze protected coils utilize the principle of relieving ny bnorml rise in wter pressure in the tube bends by evcuting wter from them to the return pipe of the coil. The coil cn therefore withstnd freezing without incurring ny dmge. It is, however, importnt to note tht vlves in the return pipe, if ny, must not be closed becuse doing so will then put out of function. nti-freeze protection is the only protection ginst freeze dmge vilble on the mrket tht works during power filures nd similr opertions disturbnces. Pipework instlltion If the supply wter pressure substntilly exceeds the recommended pressure, it my be necessry to fit pressure regultor tht reduces the pressure to the recommended pressure. A pressure regultor should not be instlled in the pipework of ir hndling systems tht utilize hot wter from district heting plnt, since this my contribute to high return wter tempertures. Anti-frosting sensors must be fitted on the return pipe from the ir heter, s close s possible to the coil. See Fig 4. Fit the nti-frosting sensor in the T-piece s illustrted in Fig 5. Fig. 4 Fig. 5 connection T-piece Shut-off vlve (must not be closed if freezing is likely pressure relief) Sensing element Anti-frosting sensor T-piece Control vlve Pressure regultor, if ny Hot wter Bushing Fitting Shut-off vlve Sleeve nut for djusting the insertion length Specifictions re subject to ltertion without notice. 3

4 Yellow Dimensions nd wiring AME02 5 m long control cble Ornge Green Blue Yellow Junction box Blck Resistnce 2,2 kω To the vlve ctutor Anti-frosting monitor sensor. 3.0 m long cble TBLA , for size 11/12 GOLD systems TBLA , for size 15 GOLD systems SQS65 Ornge Green Blue H A TBLA A B H Ø Ø R 15 (1/2 ) Conn. mle threds B 25 Resistnce 2,2 kω Anti-frosting monitor sensor, 3,0 m long cble Y G G0 TBLA , for size 21/22 GOLD systems TBLA , for size 31/32 GOLD systems H A 60 R Conn. mle threds C E B TBLA A B C E H R Specifictions re subject to ltertion without notice.

5 VZ3 Vlve connections VXG44 Vlve connections mle threds mle threds Sizing mle threds. Plug this connection if the vlve is to be used s 2-wy vlve. (The plug is not included in the supply). Vlve Plug this connection if the vlve is to be used s 2-wy vlve., mle threds VXG DN 15 (1/2 ) VXG ,3 DN 20 (3/4 ) l/s m 3 /h kvs 6,3 kvs 4 0,55 2 kvs 2,5 kvs 1,6 kvs 1 0,22 0,16 0,8 0,6 kvs 0,6 kvs 0,4 0,11 0,4 kvs 0,25 0,027 0,0022 0,0016 0,1 0,08 0, kp 50% of the vilble pressure drop should be bove the vlve. This ensures good vlve controllbility (vlve uthority). This provides vlve uthority of 0.5. The suitble rnge is between , but the idel uthority is 0.5. VXG hs kvs of 4.0. If the pressure drop is 15 kp, the mx. flow through the vlve will be 0.45 l/s. VXG hs kvs of 6.3. If the pressure drop is 15 kp, the mx. flow through the vlve will be 0.7 l/s. Specifictions re subject to ltertion without notice. 5

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