PARKING BRAKE SYSTEM PROBLEM SYMPTOMS TABLE PB 1
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- Matilda Wilson
- 7 years ago
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1 PARKING BRAKE PARKING BRAKE SYSTEM 1 Parking brake system Brake drags PARKING BRAKE SYSTEM PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary. Symptom Suspected area See page 1. Parking brake pedal travel (Adjustment necessary) Parking brake wire (Sticking) Parking brake shoe clearance (Adjustment necessary) BR Parking brake shoe (Cracked or distorted) BR Tension spring (Damaged) BR-47
2 2 Cover PARKING BRAKE PARKING BRAKE SYSTEM ADJUSTMENT 1. REMOVE REAR WHEEL 2. ADJUST PARKING BRAKE SHOE CLEARANCE (See page BR-53) 3. INSTALL REAR WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 4. CHECK PARKING BRAKE PEDAL TRAVEL (a) Firmly depress the parking brake pedal. (b) Release the parking brake. (c) Slowly depress the parking brake pedal all the way again and count the number of clicks. Standard parking brake pedal travel: 6 to 9 clicks at 300 N (31 kgf) 5. ADJUST PARKING BRAKE PEDAL TRAVEL (a) Remove the rear console box (see page IP-24). HINT: Refer to the procedures from the removal of the upper console panel sub-assembly up until the removal of the rear console box sub-assembly. (b) Remove the front floor footrest (see page SR-10). (c) Remove the 8 bolts and front floor crossmember reinforcement LH. (d) Slide the cover to the rear of the vehicle as shown in the illustration. F047477E01 Adjusting Nut Lock Nut F047478E01 (e) (f) (g) (h) (i) (j) Depress the parking brake pedal 5 clicks. Hold the adjusting nut using a wrench and loosen the lock nut. Release the parking brake. Turn the lock nut and adjusting nut until parking brake travel is within the specified range. Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) Count the number of clicks after depressing and releasing the parking brake pedal 3 to 4 times. Check whether the parking brake drags or not. When operating the parking brake pedal, check that the parking brake pedal indicator light comes on.
3 PARKING BRAKE PARKING BRAKE SYSTEM 3 Cover F047477E02 (k) Return the cover to the original position as shown in the illustration. (l) Install the front floor crossmember reinforcement LH with the 8 bolts. Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) (m) Install the front floor footrest (see page SR-13). (n) Install the rear console box (see page IP-25). HINT: Refer to the procedures from the installation of the rear console box sub-assembly up until the installation of the upper console panel subassembly.
4 PARKING BRAKE PARKING BRAKE PEDAL 3 PARKING BRAKE PEDAL BRAKE BRAKE COMPONENTS PARKING BRAKE CONTROL PEDAL ASSEMBLY 20 (204, 15) 20 (204, 15) 20 (204, 15) NO. 1 WIRE ADJUSTING NUT PARKING BRAKE SWITCH ASSEMBLY 5.4 (55, 48 in.*lbf) LOCK NUT CLIP PARKING PEDAL PAD NO. 1 PARKING BRAKE CABLE ASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part C130372E01
5 4 PARKING BRAKE PARKING BRAKE PEDAL FRONT FLOOR FOOTREST NO. 1 CONSOLE BOX MOUNTING BRACKET 14 (143, 10) NO. 1 FRONT FLOOR SIDE REINFORCEMENT 14 (143, 10) 14 (143, 10) PARKING BRAKE FRONT CABLE CLAMP NO. 1 PARKING BRAKE CABLE ASSEMBLY PARKING BRAKE INTERMEDIATE LEVER SUB-ASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part C130373E01
6 PARKING BRAKE PARKING BRAKE PEDAL 5 REMOVAL 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page AC-140) 2. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (See page AC-146) 3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) (See page AC-146) 4. DISCONNECT HEATER WATER HOSE B (See page AC-146) 5. DISCONNECT HEATER WATER HOSE A (See page AC-146) 6. REMOVE REAR NO. 2 FLOOR BOARD (See page HB- 153) 7. REMOVE REAR DECK FLOOR BOX (See page HB- 153) 8. REMOVE REAR NO. 3 FLOOR BOARD (See page HB- 153) 9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. 10. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (a) Remove the instrument panel (see page IP-5). HINT: Refer to the procedures from the removal of the No. 1 instrument panel register assembly up until the removal of the instrument panel sub-assembly. 11. REMOVE NO. 2 STEERING WHEEL COVER LOWER 12. REMOVE NO. 3 STEERING WHEEL COVER LOWER 13. REMOVE STEERING PAD ASSEMBLY (See page RS- 268) 14. REMOVE STEERING WHEEL ASSEMBLY (See page SR-8) 15. REMOVE TILT LEVER BRACKET (See page SR-8) 16. REMOVE STEERING COLUMN COVER (See page SR-8) 17. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See page SR-8) 18. REMOVE FRONT DOOR SCUFF PLATE LH (See page IR-7) 19. REMOVE FRONT DOOR SCUFF PLATE RH (See page IR-7)
7 6 PARKING BRAKE PARKING BRAKE PEDAL 20. REMOVE COWL SIDE TRIM BOARD LH (See page IR- 7) 21. REMOVE COWL SIDE TRIM BOARD RH (See page IR-7) 22. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See page IP-18) 23. REMOVE RADIO RECEIVER ASSEMBLY 24. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (See page IP-18) 25. REMOVE GLOVE COMPARTMENT DOOR LOCK COVER (See page IP-18) 26. REMOVE GLOVE COMPARTMENT DOOR LOCK ASSEMBLY (See page IP-18) 27. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (See page IP-19) 28. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See page IP-19) 29. REMOVE POWER STEERING ECU (See page SR-17) 30. REMOVE SHIFT LEVER ASSEMBLY (See page HX- 124) 31. REMOVE REAR NO. 3 AIR DUCT (See page AC-147) 32. REMOVE NO. 3 HEATER TO REGISTER DUCT (See page AC-147) 33. REMOVE NO. 1 HEATER TO REGISTER DUCT (See page AC-147) 34. REMOVE NO. 2 HEATER TO REGISTER DUCT (See page AC-147) 35. REMOVE DEFROSTER NOZZLE ASSEMBLY (See page AC-148) 36. REMOVE ECM (See page ES-469) 37. REMOVE HYBRID VEHICLE CONTROL ECU (See page HV-543) 38. REMOVE NETWORK GATEWAY ECU 39. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB- ASSEMBLY (See page AC-148) 40. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY (See page AC-179) 41. REMOVE STEERING COLUMN ASSEMBLY (See page SR-11) 42. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (See page AC-148) 43. REMOVE FRONT SEAT ASSEMBLY LH/RH (a) Remove the front seat LH/RH (see page SE-4).
8 PARKING BRAKE PARKING BRAKE PEDAL 7 G028423E REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (See page IP-24) 45. REMOVE CONSOLE BOX POCKET 46. REMOVE CONSOLE BOX CARPET 47. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (See page IP-24) 48. REMOVE FRONT FLOOR FOOTREST (See page SR- 10) 49. REMOVE CENTER AIRBAG SENSOR ASSEMBLY (See page RS-306) 50. REMOVE YAW RATE SENSOR (w/ VSC) (See page BC-224) 51. REMOVE NO. 1 CONSOLE BOX MOUNTING BRACKET (a) Remove the 2 bolts and No. 1 console box mounting bracket. (b) Remove the 2 bolts and No. 1 front floor side reinforcement. 52. REMOVE PARKING BRAKE CONTROL PEDAL ASSEMBLY (a) (b) Release the parking brake. Remove the 2 No. 1 parking brake cable clamp nuts and parking brake front cable clamp. G028431E01
9 8 PARKING BRAKE PARKING BRAKE PEDAL (c) Remove the clamp bolt from the No. 1 parking brake cable. G028419E01 Bolt A (d) (e) (f) Disconnect the No. 1 parking brake cable from the parking brake intermediate lever. Remove the 2 bolts labeled A shown in the illustration and separate the No. 1 parking brake cable from the floor. Disconnect the connector from the parking brake switch connector and remove the harness clamp from the pedal bracket. G028420E01 (g) Remove the 2 bolts, nut and parking brake pedal. 53. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (See page -16) 54. REMOVE PARKING BRAKE SWITCH ASSEMBLY (a) Remove the screw and parking brake switch. 55. REMOVE PARKING PEDAL PAD G028422E01
10 PARKING BRAKE PARKING BRAKE PEDAL 9 INSTALLATION 1. INSTALL PARKING PEDAL PAD 2. INSTALL PARKING BRAKE SWITCH ASSEMBLY (a) Install the parking brake switch with the screw. 3. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (See page -19) 4. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY (a) Install the parking brake control pedal with the 2 bolts and nut. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) (b) Connect the parking brake switch connector and install the harness clamp to the pedal bracket. G028422E01 Bolt A (c) (d) Connect the No. 1 parking brake cable to the parking brake intermediate lever. Install the No. 1 parking brake cable on the floor with the 2 bolts labeled A shown in the illustration. Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) G028420E01 (e) (f) Install the No. 1 parking brake cable to the floor with the clamp bolt. Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) Install the 2 No. 1 parking brake cable clamp nuts and a new parking brake front cable clamp. Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) G028419E01
11 10 PARKING BRAKE PARKING BRAKE PEDAL G028431E01 G028423E02 5. INSTALL NO. 1 CONSOLE BOX MOUNTING BRACKET (a) Install the No. 1 front floor side reinforcement with the 2 bolts. (b) Install the No. 1 console box mounting bracket with the 2 bolts. 6. INSTALL YAW RATE SENSOR (w/ VSC) (See page BC-224) 7. INSTALL CENTER AIRBAG SENSOR ASSEMBLY (See page RS-307) 8. INSTALL FRONT FLOOR FOOTREST (See page SR- 13) 9. INSTALL FRONT SEAT ASSEMBLY LH/RH (a) Install the front seat LH/RH (see page SE-10). 10. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (See page AC-157) 11. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB- ASSEMBLY (See page AC-158) 12. FULLY TIGHTEN AIR CONDITIONING UNIT (See page AC-158) 13. INSTALL STEERING COLUMN ASSEMBLY (See page SR-12) 14. INSTALL LOWER INSTRUMENT PANEL SUB- ASSEMBLY (See page IP-20) 15. INSTALL SHIFT LEVER ASSEMBLY (See page HX- 126) 16. INSTALL POWER STEERING ECU (See page SR-17)
12 PARKING BRAKE PARKING BRAKE PEDAL INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (a) Install the instrument panel (see page IP-11). HINT: Refer to the procedures from the installation of the instrument panel sub-assembly up until the installation of the No. 1 instrument panel register assembly. 18. INSTALL COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) (See page AC-159) 19. INSTALL SUCTION HOSE SUB-ASSEMBLY (See page AC-160) 20. CHECK FOR REFRIGERANT LEAKAGE (See page AC-142) 21. POSITION SPIRAL CABLE SUB-ASSEMBLY (See page RS-279) 22. INSTALL STEERING COLUMN COVER (See page SR- 14) 23. INSTALL TILT LEVER BRACKET (See page SR-14) 24. INSTALL STEERING WHEEL ASSEMBLY (See page SR-15) 25. INSTALL STEERING PAD ASSEMBLY (See page RS- 269) 26. INSPECT STEERING PAD ASSEMBLY (See page RS- 269) 27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 28. INSTALL REAR NO. 3 FLOOR BOARD (See page CH- 8) 29. INSTALL REAR DECK FLOOR BOX (See page CH-8) 30. INSTALL REAR NO. 2 FLOOR BOARD (See page CH- 8) 31. ADD ENGINE COOLANT 32. CHARGE REFRIGERANT (See page AC-141) 33. CHECK FOR ENGINE COOLANT LEAKAGE 34. WARM UP ENGINE 35. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (a) Inspect and adjust the parking brake pedal travel (see page -1). 36. CHECK SRS WARNING LIGHT (a) Check the SRS warning light (see page RS-41). 37. PERFORM CALIBRATION (a) Perform calibration (see page PS-13).
13 12 PARKING BRAKE PARKING BRAKE PEDAL 38. PERFORM INITIALIZATION (a) Perform initialization (see page IN-32). NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
14 12 PARKING BRAKE PARKING BRAKE CABLE PARKING BRAKE CABLE BRAKE BRAKE COMPONENTS FRONT FLOOR FOOTREST PARKING BRAKE CONTROL PEDAL ASSEMBLY 20 (204, 15) 20 (204, 15) NO. 1 WIRE ADJUSTING NUT 5.4 (55, 48 in.*lbf) LOCK NUT NO. 1 CONSOLE BOX MOUNTING BRACKET CLIP 14 (143, 10) NO. 1 FRONT FLOOR SIDE REINFORCEMENT 14 (143, 10) 14 (143, 10) PARKING BRAKE FRONT CABLE CLAMP NO. 1 PARKING BRAKE CABLE ASSEMBLY N*m (kgf*cm, ft.*lbf) : Specified torque PARKING BRAKE INTERMEDIATE LEVER SUB-ASSEMBLY Non-reusable part C130374E02
15 PARKING BRAKE PARKING BRAKE CABLE 13 8 (82, 71 in.*lbf) PARKING BRAKE EQUALIZER 5.4 (55, 48 in.*lbf) NO. 2 PARKING BRAKE CABLE ASSEMBLY 5.4 (55, 48 in.*lbf) 5.4 (55, 48 in.*lbf) 5.4 (55, 48 in.*lbf) CABLE RETAINER 5.4 (55, 48 in.*lbf) 5.4 (55, 48 in.*lbf) 8 (82, 71 in.*lbf) 6 (61, 53 in.*lbf) NO. 3 PARKING BRAKE CABLE ASSEMBLY PARKING BRAKE CABLE HEAT INSULATOR 5.4 (55, 48 in.*lbf) N*m (kgf*cm, ft.*lbf) : Specified torque C130375E01
16 14 PARKING BRAKE PARKING BRAKE CABLE REMOVAL HINT: Use the same procedures for the No. 2 and No. 3 parking brake cable assembly. The procedures listed below are for the No. 3 parking brake cable assembly. 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page AC-140) 2. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (See page AC-146) 3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) (See page AC-146) 4. DISCONNECT HEATER WATER HOSE B (See page AC-146) 5. DISCONNECT HEATER WATER HOSE A (See page AC-146) 6. REMOVE REAR NO. 2 FLOOR BOARD (See page HB- 153) 7. REMOVE REAR DECK FLOOR BOX (See page HB- 153) 8. REMOVE REAR NO. 3 FLOOR BOARD (See page HB- 153) 9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. 10. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY (a) Remove the instrument panel (see page IP-5). HINT: Refer to the procedures from the removal of the No. 1 instrument panel register assembly up until the removal of the instrument panel sub-assembly. 11. REMOVE NO. 2 STEERING WHEEL COVER LOWER 12. REMOVE NO. 3 STEERING WHEEL COVER LOWER 13. REMOVE STEERING PAD ASSEMBLY (See page RS- 268) 14. REMOVE STEERING WHEEL ASSEMBLY (See page SR-8) 15. REMOVE TILT LEVER BRACKET (See page SR-8) 16. REMOVE STEERING COLUMN COVER (See page SR-8) 17. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See page SR-8)
17 PARKING BRAKE PARKING BRAKE CABLE REMOVE FRONT DOOR SCUFF PLATE LH (See page IR-7) 19. REMOVE FRONT DOOR SCUFF PLATE RH (See page IR-7) 20. REMOVE COWL SIDE TRIM BOARD LH (See page IR- 7) 21. REMOVE COWL SIDE TRIM BOARD RH (See page IR-7) 22. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See page IP-18) 23. REMOVE RADIO RECEIVER ASSEMBLY 24. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (See page IP-18) 25. REMOVE GLOVE COMPARTMENT DOOR LOCK COVER (See page IP-18) 26. REMOVE GLOVE COMPARTMENT DOOR LOCK ASSEMBLY (See page IP-18) 27. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (See page IP-19) 28. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (See page IP-19) 29. REMOVE POWER STEERING ECU (See page SR-17) 30. REMOVE SHIFT LEVER ASSEMBLY (See page HX- 124) 31. REMOVE REAR NO. 3 AIR DUCT (See page AC-147) 32. REMOVE NO. 3 HEATER TO REGISTER DUCT (See page AC-147) 33. REMOVE NO. 1 HEATER TO REGISTER DUCT (See page AC-147) 34. REMOVE NO. 2 HEATER TO REGISTER DUCT (See page AC-147) 35. REMOVE DEFROSTER NOZZLE ASSEMBLY (See page AC-148) 36. REMOVE ECM (See page ES-469) 37. REMOVE HYBRID VEHICLE CONTROL ECU (See page HV-543) 38. REMOVE NETWORK GATEWAY ECU 39. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB- ASSEMBLY (See page AC-148) 40. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY (See page AC-179) 41. REMOVE STEERING COLUMN ASSEMBLY (See page SR-11)
18 16 PARKING BRAKE PARKING BRAKE CABLE G028424E REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (See page AC-148) 43. REMOVE FRONT SEAT ASSEMBLY LH/RH (a) Remove the front seat LH/RH (see page SE-4). 44. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (See page IP-24) 45. REMOVE CONSOLE BOX POCKET 46. REMOVE CONSOLE BOX CARPET 47. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (See page IP-24) 48. REMOVE FRONT FLOOR FOOTREST (See page SR- 10) 49. REMOVE CENTER AIRBAG SENSOR ASSEMBLY (See page RS-306) 50. REMOVE YAW RATE SENSOR (w/ VSC) (See page BC-224) 51. REMOVE NO. 1 CONSOLE BOX MOUNTING BRACKET (See page -7) 52. REMOVE PARKING BRAKE CONTROL PEDAL ASSEMBLY (See page -7) 53. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (a) Unbend the parking brake pedal claw. (b) Remove the lock nut and adjusting nut of the No. 1 parking brake cable from the parking brake pedal. (c) Disengage the clip and remove the No. 1 parking brake cable from the parking brake pedal. 54. REMOVE REAR WHEEL 55. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (See page BR-47) 56. SEPARATE PARKING BRAKE SHOE STRUT SET LH (See page BR-47) 57. REMOVE FRONT BRAKE SHOE (See page BR-47) 58. REMOVE PARKING BRAKE SHOE STRUT SET LH (See page BR-47) 59. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page BR-48) 60. REMOVE REAR BRAKE SHOE (See page BR-48) 61. REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (See page BR-48) 62. REMOVE HEATED OXYGEN SENSOR (See page EC- 50) 63. REMOVE FRONT FLOOR PANEL BRACE (See page EX-2)
19 PARKING BRAKE PARKING BRAKE CABLE REMOVE FRONT EXHAUST PIPE ASSEMBLY (See page EX-2) 65. REMOVE PARKING BRAKE CABLE HEAT INSULATOR (a) Remove the 2 nuts and separate the parking brake cable heat insulator. 66. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY (a) Remove the bolt and No. 3 parking brake cable from the backing plate. (b) Remove the bolts, button and No. 3 parking brake cable. G029315E01 Bolt Bolt Bolt Button Bolt G028425E01 (c) Disconnect the No. 3 parking brake cable from the parking brake equalizer.
20 18 PARKING BRAKE PARKING BRAKE CABLE INSTALLATION HINT: Use the same procedures for the No. 2 and No. 3 parking brake cable assembly. The procedures listed below are for the No. 3 parking brake cable assembly. 1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY (a) Connect the No. 3 parking brake cable to the parking brake equalizer. (b) Install the No. 3 parking brake cable with the bolts and button. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) (Bolt A) 6.0 N*m (61 kgf*cm, 53 in.*lbf) (Bolt B) Bolt A Bolt B Bolt A Button Bolt A G029315E01 G028425E02 (c) Install the No. 3 parking brake cable to the backing plate with the bolt. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 2. INSTALL PARKING BRAKE CABLE HEAT INSULATOR (a) Install the parking brake heat insulator with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 3. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See page EX-3) 4. INSTALL FRONT FLOOR PANEL BRACE (See page EX-4) 5. INSTALL HEATED OXYGEN SENSOR (See page EC- 51) 6. APPLY HIGH TEMPERATURE GREASE (See page BR-50)
21 PARKING BRAKE PARKING BRAKE CABLE 19 G028424E01 7. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY (See page BR-50) 8. INSTALL REAR BRAKE SHOE (See page BR-51) 9. INSTALL REAR BRAKE SHOE RETURN SPRING (See page BR-51) 10. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page BR-51) 11. INSTALL PARKING BRAKE SHOE STRUT SET LH (See page BR-51) 12. INSTALL FRONT BRAKE SHOE (See page BR-52) 13. CONNECT PARKING BRAKE SHOE STRUT SET LH (See page BR-52) 14. CHECK REAR DRUM BRAKE INSTALLATION (See page BR-52) 15. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (See page BR-53) 16. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page BR-53) 17. INSTALL REAR WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 18. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (a) Inspect and adjust the parking brake pedal travel (see page -1). 19. CHECK FOR EXHAUST GAS LEAKAGE (See page EX-4) 20. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (a) Pass the No. 1 parking brake cable through the pedal bracket and hold it with a new clip. (b) Pass the parking brake cable through the pedal guide. Temporarily tighten the adjusting nut and lock nut. HINT: Fully tighten the adjusting nut and lock nut when adjusting the parking brake pedal free play. (c) Bend the parking brake pedal claw fully. 21. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY (See page -8) 22. INSTALL NO. 1 CONSOLE BOX MOUNTING BRACKET (See page -9) 23. INSTALL YAW RATE SENSOR (w/ VSC) (See page BC-224) 24. INSTALL CENTER AIRBAG SENSOR ASSEMBLY (See page RS-307) 25. INSTALL FRONT FLOOR FOOTREST (See page SR- 13)
22 20 PARKING BRAKE PARKING BRAKE CABLE 26. INSTALL FRONT SEAT ASSEMBLY LH/RH (a) Install the front seat LH/RH (see page SE-10). 27. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (See page AC-157) 28. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB- ASSEMBLY (See page AC-158) 29. FULLY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY (See page AC-158) 30. INSTALL STEERING COLUMN ASSEMBLY (See page SR-12) 31. INSTALL LOWER INSTRUMENT PANEL SUB- ASSEMBLY (See page IP-20) 32. INSTALL SHIFT LEVER ASSEMBLY (See page HX- 126) 33. INSTALL POWER STEERING ECU (See page SR-17) 34. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY (a) Install the instrument panel (see page IP-11). HINT: Refer to the procedures from the installation of the instrument panel sub-assembly up until the installation of the No. 1 instrument panel register assembly. 35. INSTALL COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT) (See page AC-159) 36. INSTALL SUCTION HOSE SUB-ASSEMBLY (See page AC-160) 37. CHECK FOR REFRIGERANT LEAKAGE (See page AC-142) 38. POSITION SPIRAL CABLE SUB-ASSEMBLY (See page RS-279) 39. INSTALL STEERING COLUMN COVER (See page SR- 14) 40. INSTALL TILT LEVER BRACKET (See page SR-14) 41. INSTALL STEERING WHEEL ASSEMBLY (See page SR-15) 42. INSTALL STEERING PAD ASSEMBLY (See page RS- 269) 43. INSPECT STEERING PAD ASSEMBLY (See page RS- 269) 44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 45. INSTALL REAR NO. 3 FLOOR BOARD (See page CH- 8) 46. INSTALL REAR DECK FLOOR BOX (See page CH-8)
23 PARKING BRAKE PARKING BRAKE CABLE INSTALL REAR NO. 2 FLOOR BOARD (See page CH- 8) 48. ADD ENGINE COOLANT 49. CHARGE REFRIGERANT (See page AC-141) 50. CHECK FOR ENGINE COOLANT LEAKAGE 51. WARM UP ENGINE 52. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (a) Inspect and adjust the parking brake pedal travel (see page -1). 53. CHECK SRS WARNING LIGHT (a) Check the SRS warning light (see page RS-41). 54. PERFORM TORQUE SENSOR ZERO POINT CALIBRATION (a) Perform the torque sensor zero point calibration (see page PS-13). 55. PERFORM INITIALIZATION (a) Perform initialization (see page IN-32). NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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