Passion for Filtration
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- Tobias Smith
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1 COMPARISON VERTICAL PRESSURE LEAF - FILTER PRESS VPL (600 sq.ft.) FP (800 sq.ft.) Operations Control panel Manual Footprint Small Large Hook-up Easy Complicated Clean out (down time) Automatic (10 min) Manually (60-90 min) Effluent results < 10 NTU (typical) < 30 NTU (typical) Efficiency, particle removal > 99% (min. cartridge usage) > 95% Environment (HSE) Closed system during cleaning Open system for cleaning Max. recommended flow rate 15 BPM 12 BPM FLUID POLISHING AFTER D.E. FILTRATION: DUPLEX FILTER CARTRIDGE UNIT As of the 1st of November 2012, Twin Filter became part of Parker Hannifin Corporation. Parker Hannifin has a strong strategic focus on the oil & gas industry and will become a global leader through the aquisition of Twin Filter. Twin Filter designs and manufactures filtration solutions for the oilfield and petrochemical industries. Our engineers, with field experience, are constantly improving and designing new filtration solutions. Twin Filter is ISO 9001 certified. The Oilfield Division is known for its problem solving. They provide filtration solutions and services for: Completion / Gravel pack fluids Produced water treatment (Sea) water intake filtration Workover fluids Water injection (water flood operations) Diesel/fuel Filtration/coalescing High pressure applications Oily water clean-up Wastewater treatment Chemical injection Bilge water treatment Pipeline flushing Powder handling system Amine and glycol treatment RO pre-filtration Gas filter Costs of environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of the utmost importance. The main concern in oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir / production zones during completion and water injection. Filtration will protect the reservoir from contaminants, including bacteria, scale, clay, rust, etc. Current environmental laws are becoming more stringent and are aiming for zero discharge. Many waste treatment technologies will not meet the discharge levels of the future. Twin Filter offers a solution for the removal of more than 99% of all hydrocarbons and emulsions from water streams. Twin Filter provides total filtration solutions to the oilfield industry. Twin Filter B.V. Zuiddijk HE Zaandam The Netherlands Tel: Fax: twinfilter.info@parker.com Twin Filter North America Tel: twinfilter.houston@parker.com Passion for Filtration We would recommend to use our TDW /40 duplex cartridge filter unit with 2 micron absolute filter cartridges as a guard or polishing filter after the VPL or FP units. Each TDW pod contains 50 filter cartridges with a length of 40, which results in long filtration runs and continuous flow. ABOUT THE OILFIELD DIVISION Twin Filter South America Ltda Tel: Cel: twinfilter.southamerica@parker.com.br Twin Filter Australia Tel: Fax: twinfilter.perth@parker.com.au DE FILTRATION
2 OVERVIEW DIATOMACEOUS EARTH (D.E.) FILTRATION FOR OILFIELD FILTRATION OPERATIONS Clean completion fluids can only be obtained by using the right selection of filtration equipment and consumables. Diatomaceous Earth (D.E.) filtration is the most effective method for filtration of completion fluids. Twin Filter has sourced his own D.E. material, Twinlite. Our Vertical Pressure Leaf (VPL) filter unit, or our Filter Press, in combination with the Duplex cartridge filter unit has proved to be the most effective solution for filtration of fluids. Our systems can handle flow rates up to 30 BPM. With our filtration set-up, a wide range of fl uids can achieve NTU levels of < 5 ppm. RANGE OF D.E. FILTER UNITS 350, 420, 600, 840, 1200 sq.ft. Vertical Pressure Leaf filter units (VPL) 600, 800, 1200, 1500 sq.ft. Filter Press Combination units VPL Duplex Cartridge filter unit Slurry skid (single (10 BBL) and dual (2x 15 BBL)) Dust free powder dosing system We offer complete packages including all auxilliaries such as pump and storage stanks. For more than 25 years, Twin Filter has been designing, manufacturing and supplying filter solutions to the industry. BENEFITS OF TWIN FILTER D.E. UNITS Specifically designed for offshore and onshore use High dirt holding capacity Low operational costs Removing wide range of solids Reliable and simple design Small footprint Wide standard range Rental units available Technical support 24/7 Total package supply APPLICATIONS Our VPL units and filter presses are being used in the following range of applications: Well Completion fluids Gravel pack fluids Work-over fluids Brines Acids Stimulation fluids (Sea)water intake Waste water Glycol Amines Produced water
3 VERTICAL PRESSURE LEAF VERTICAL PRESSURE LEAF (VPL) The Twin Filter VPL has proven to be the best D.E. filter in the Oilfield market. More often oil companies are specifying the VPL as most effective way to treat completion fluids. The high throughputs with low NTU and no spillage of brines are the main factors. Therefore many service companies have chosen the Twin Filter Vertical Pressure Leaf unit as their standard filter unit. STANDARD DESIGN FEATURES BENEFITS Closed system Very quick and effective wash down of leaves, less than 10 minutes Semi-automatic cleaning without opening Laminar flow through fi lter vessel High through puts, low NTU levels Small footprint; VPL vessel, mix tank, pumps, all in one skid All wetted parts stainless steel 316L Closed system Large filtration area systems Full pneumatic operation Design code frame: DNV Min. risk operators and environment Min. down team No heavy work High efficiency Less usage of polish filters Min. deck space required Less maintenance Heavy brines Easy operation of unit High temperature fluid s Type Flow rate [BPM] Footprint [m] Weight empty [kg] Holding Capacity [Q TY 50LBS/BAG] x x x (dual 2 x 420) x (single vessel) x (dual 2 x 600) x STANDARD DESIGN FEATURES OPTIONAL DESIGN FEATURES Design pressure Design temperature Construction material vessel & piping Construction material filter leafs Required utilities Instruments Agitation system Frame & Lifting 10 bar (145 psi) 70 ºC (158 ºF) stainless steel 316L stainless steel 316L (or polypropylene cloth) compressed air, 7 bar (101,5 psi), wash water min. 20m 3 /hr at 3 bar (45psi) pressure gauges, flow meter, DP gauge air forklift pockets and lifting sling Combination: the compact combination unit contains a VPL and dual pod cartridge filter in one frame. No rig-up onsite required and saves footprint. Self containing VPL: one frame with D.E. filter vessel, mix tank, cartridge unit, diesel driven c-pump and air compressor. Dual execution for continuous operation.
4 FILTER PRESS FILTER PRESS For many years the Filter Press has been the workhorse in the Oilfield Industry. The robust design and construction allows a wide range of filtration applications. Our press is specifically designed for filtration of completion-, work over- and gravelpack fluids. STANDARD DESIGN FEATURES BENEFITS Recessed plates (gasketed) Pneumatic/hydraulic closing system Unique filter cloth design with improved inlet construction All wetted parts stainless steel and PP Closed system, drip free construction Wide range of Filter Press types Drip free plates/system Automatic opening and closing Low NTU effluent, high flow rate Less maintenance/corrosion resistant Save and environmentally friendly Heavy brines Type Flow rate [BPM] Footprint [m] Weight empty [kg] Holding Capacity [Q TY 50LBS/BAG] x x x x STANDARD DESIGN FEATURES SLURRY SKID Design pressure Design temperature Construction material vessel & piping Required utilities Instruments Agitation system Frame & Lifting Piping Capacity 10 bar (145 psi) 70 ºC (158 ºF) stainless steel 316L compressed air, 7 bar (101,5 psi) pressure gauges air forklift pockets and lifting sling inline manifold 10 BBL OPTIONALS Dual slurry skid (2 x 15 BBL) Stackable slurry skid / cartridge filter unit
5 COMPARISON VERTICAL PRESSURE LEAF - FILTER PRESS VPL (600 sq.ft.) FP (800 sq.ft.) Operations Control panel Manual Footprint Small Large Hook-up Easy Complicated Clean out (down time) Automatic (10 min) Manually (60-90 min) Effluent results < 10 NTU (typical) < 30 NTU (typical) Efficiency, particle removal > 99% (min. cartridge usage) > 95% Environment (HSE) Closed system during cleaning Open system for cleaning Max. recommended flow rate 15 BPM 12 BPM FLUID POLISHING AFTER D.E. FILTRATION: DUPLEX FILTER CARTRIDGE UNIT We would recommend to use our TDW /40 duplex cartridge filter unit with 2 micron absolute filter cartridges as a guard or polishing filter after the VPL or FP units. Each TDW pod contains 50 filter cartridges with a length of 40, which results in long filtration runs and continuous flow.
6 ABOUT THE OILFIELD DIVISION As of the 1 st of November 2012, Twin Filter became part of Parker Hannifin Corporation. Parker Hannifin has a strong strategic focus on the oil & gas industry and will become a global leader through the aquisition of Twin Filter. Twin Filter designs and manufactures filtration solutions for the oilfield and petrochemical industries. Our engineers, with field experience, are constantly improving and designing new filtration solutions. Twin Filter is ISO 9001 certified. The Oilfield Division is known for its problem solving. They provide filtration solutions and services for: Completion / Gravel pack fluids Produced water treatment (Sea) water intake filtration Workover fluids Water injection (water flood operations) Diesel/fuel Filtration/coalescing High pressure applications Oily water clean-up Wastewater treatment Chemical injection Bilge water treatment Pipeline flushing Powder handling system Amine and glycol treatment RO pre-filtration Gas filter Costs of environmental protection are key issues for oilfield operations. Efficiency, reliability and maximum performance are of the utmost importance. The main concern in oilfield filtration is to prevent reservoir damage. Many contaminants can plug off the reservoir / production zones during completion and water injection. Filtration will protect the reservoir from contaminants, including bacteria, scale, clay, rust, etc. Current environmental laws are becoming more stringent and are aiming for zero discharge. Many waste treatment technologies will not meet the discharge levels of the future. Twin Filter offers a solution for the removal of more than 99% of all hydrocarbons and emulsions from water streams. Twin Filter provides total filtration solutions to the oilfield industry. Twin Filter B.V. Zuiddijk HE Zaandam The Netherlands Tel: Fax: twinfilter.info@parker.com Twin Filter North America Tel: twinfilter.houston@parker.com Twin Filter South America Ltda Tel: Cel: twinfilter.southamerica@parker.com.br Twin Filter Australia Tel: Fax: twinfilter.perth@parker.com.au
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