Alfa Laval in brief Alfa Laval is a leading global provider of specialized products and engineering solutions.
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1 Alfa Laval in brief Alfa Laval is a leading global provider of specialized products and engineering solutions. Our equipment, systems and services are dedicated to helping customers to optimize the performance of their processes. Time and time again. We help our customers to heat, cool, separate and transport products such as oil, water, chemicals, beverages, foodstuffs, starch and pharmaceuticals. Our worldwide organization works closely with customers in almost 100 countries to help them stay ahead. How to contact Alfa Laval Contact details for all countries are continually updated on our website. Please visit to access the information. MDD00229EN 1507 Aalborg, MISSION is a global trademark owned by Alfa Laval Corporate AB. Alfa Laval is a global trademark registered and owned by Alfa Laval Corporate AB.
2 Efficient heat solutions Thermal fluid systems
3 Total system design solutions Alfa Laval Aalborg is the world s market leader in supplying marine thermal fluid heating systems. We deliver our heating systems worldwide and to a wide range of commercial ship types including floating production systems. Alfa Laval Aalborg s advanced and reliable thermal fluid heat generating systems offer an alternative to steam boilers, another trend setting solution marketed by Alfa Laval Aalborg. Our expertise in heat transfer and thermal fluid technology has been accumulated over more than three decades. have the practical and technological background to advise our customers on the most suitable and efficient heat solution for each particular ship type. Our experience over the years and the efforts in research and development result in continuous innovations. Thermal fluid systems are installed on all sizes and types of ships. Alfa Laval Aalborg has delivered thermal fluid systems to shipyards and shipowners all over the world for over three decades. The thermal fluid systems product centre is located in Spijkenisse, near Rotterdam in the Netherlands, and covers development and manufacture of heat generating systems for marine, offshore and industrial applications, supported by our global after sales network. Our thermal fluid systems are supplied as complete, engineered systems with all necessary components. Alfa Laval Aalborg supplies solutions that are environmentally friendly, reliable and provide high perfor mance. History As a pioneer in engineering and supply of thermal fluid systems in the early 1970s, we Lifetime commitment Buying from Alfa Laval Aalborg secures lifetime commitment to the delivered products. After delivery, our customers enjoy the security of our global after sales organization for spare parts supplies. We are also ready to assist if operational problems occur or refurbishments are required. With offices located around the world, we are always close to our customers. Why a thermal fluid system from Alfa Laval Aalborg? Thermal fluid systems on ships are used to supply heat for various kinds of heat consumers like fuel oil tanks, separators and The first designs of thermal fluid systems for marine purpose were marketed by the Dutch company Troost representing the company Apparatebau Wiesloch, Germany Wiesloch Marine & Industries BV, the Netherlands, was established to design and market the WIESLOCH thermal oil heaters Aalborg Ciserv International (now Aalborg Industries A/S) in Denmark launched the TO-1 and AO-1 thermal oil heaters Wiesloch Marine & Industries B.V. and Apparatebau Wiesloch established AKB Apparate- & Kesselbau in Germany to manufacture it own thermal heaters Wiesloch Marine & Industries B.V. acquired the Saarloos Warmtechnik (GEKA) brand and technology Boiler and burner company Aalborg Industries in Denmark acquired Wiesloch Marine & Industries B.V. and their WIESLOCH brand thermal fluid heating technology.
4 fuel heaters and to heat all types of cargo such as bitumen, oil products and chemicals. Also tank washing systems, steam generators and central heating systems are typical fields of application. In thermal fluid systems, the produced heat is transferred to the ship s heat consumers by means of a transfer fluid, usually a mineral oil. Pumps circulate the fluid through the closed system, passing the fuel oil fired heaters and economizers. Advantages for shipyards Fast and professional proposals Complete engineered system solutions More than 30 years of experience in thermal fluid technology In-house production of core products Simple system with a limited number of components to be installed Delivery of all necessary system components Compact heaters with a small footprint Small heating surface in the tanks Extensive list of references Heating systems using thermal fluids to transfer thermal energy are low maintenance, high performance and environmentally friendly solutions. Below: Small Aalborg TFO oil-fired heater. The fluid remains in a liquid phase during the entire process, enabling high temperatures with the lowest possible pressures. The simplicity of our system and the noncorrosive nature of the oil makes this a very reliable and low maintenance solution. Our system is easy to operate and due to the way we design the system, the thermal oil has a long lifetime. Advantages for shipowners High temperatures with low pressures Fully automatic safety system Low fuel consumption Easy operation Low maintenance costs Long life of thermal fluid due to the optimal system design Innovative capabilities of Alfa Laval Aalborg Integrated PLC control and energy management system (EMS) Global after sales support network 2000 The Aalborg Industries Group s marine thermal fluid systems now all marketed under the MISSION brand name Development of compact third generation thermal fluid heaters of the type MISSION TFO Launch of the optimized Energy Management System offering even more effective use of the heater and economiser A new environmentally friendly PLC-based control box was introduced, combining touch screen operation with control of the Energy Management System Alfa Laval acquires Aalborg Industries A/S. 3
5 Heating systems OIL/GAS FIRED HEATERS / FIRED THERMAL FLUID HEATERS Aalborg TFO EXHAUST GAS ECONOMIZERS / UNFIRED THERMAL FLUID HEATERS Aalborg EXV Capacity: ,000 kw Thermal fluid design temp.: ºC Capacity: 100 5,000 kw Thermal fluid design temp.: 280ºC Oil, gas or dual-fuel fired thermal fluid heater Vertical or horizontal execution Constructed with a double coil of bare tubes Three-pass flue gas configuration resulting in high efficiency Removable top plate provides access for inspection and cleaning of the coils Low thermal fluid pressure drop Heavy insulation jacket Burner: Monoblock pressure jet burner Rotary cup burner Forced circulation vertical heater for recovering heat from exhaust gases Designed specifically for each main engine Designed with low pressure loss On request equipped with integrated inlet and outlet boxes Coils made of bare tubes Integrated exhaust gas by-pass damper as an option Integrated nozzles fitted at exhaust gas inlet for soot cleaning during operation Top-mounted nozzle system for fire fighting Aalborg TFO thermal fluid heater 4
6 Typical flow diagram of thermal fluid heating installation with heat consumers Economizer Expansion tank Filling pump Oil fired heater Temperature blocking pipe Drain/storage tank Circulation pumps 4a
7 Overflow tank Dirty oil tank Bunker tanks Dirty water tank Leakage tank Dump cooler AC heater Minimum flow control Booster heater Sludge tank Calorifier Deaerating pipe Settling tank Settling tank Lub. oil heater Day tank HFO heater 4b
8 Thermal package solutions Scope of delivery In addition to engineering and production of the Alfa Laval thermal fluid heater units, which we deliver complete with burner and control system, Alfa Laval Aalborg supplies the following equip ment: Circulation pumps Valves Expansion tanks Dump coolers Tank cleaning heaters Heat exchangers Electric heaters Unfired steam boilers Spare parts Safety and control systems Alfa Laval Aalborg s thermal fluid systems can be supplied with an in-house developed PLCoperated control panel. Through the 12 inch touch screen of this control panel, the operator has a clear overview of the complete heating system and its status. The different kinds of field-bus connections for communi cation mean that connecting a second touch screen and/or connecting the system to the central alarm system is very simple. Environment first As an option, we offer our updated energy management systems (EMS) to control and monitor the temperature of the ship s fuel tanks and other heat consumers. The EMS incorporates all heat consumers and compares the available heat in the system with the actual requirement of the consumers, ensuring the most efficient use of the heat energy, reducing the need of supplementary firing of the oil-fired heater and thus reducing emissions to a minimum. To ensure the safe and reliable ope ration of the plant and in order to offer a user-friendly system for the operators, Alfa Laval Aalborg has developed our own safety and control systems. Heat exchangers A variety of heat exchangers for a wide range of applications can be supplied. Alfa Laval Aalborg has its own brand of shell & tube heat exchangers. Based on limited key data, a proposal for a complete thermal fluid heating system can be worked out within a short time. Below: Large capacity oil-fired Aalborg TFO. Alfa Laval's own shell & tube design Aalborg MX preheater for oil and water. 5
9 QA/QC during production of coils for Alfa Laval thermal fluid heaters. Safe solutions Recommended thermal fluid system solutions Thermal fluid systems can be used on the following ship types: Ship type Ship size / type Container ships All sizes Thermal fluid systems are obvious choices on ice class vessels as with thermal oil there is no risk of freezing. Multi-purpose carriers/bulk carriers Up to 40,000 DWT Tankers for oil products Up to 25,000 DWT Chemical tankers Up to 25,000 DWT Asphalt / bitumen carriers All sizes River tankers Chemicals HFO Ferries/passenger ships/roro All sizes Dredgers All sizes Tug boats Above 4,000 kw (M.E.) Heavy lifters All sizes 6
10 Quality throughout Research & Development Our thermal fluid systems feature the la t est technological advances. New system solutions are developed by our R&D engineers applying innovative techno logy. We strive to develop products that are environmentally friendly, have a long life cycle and offer a low total cost of ownership. Engineering and manufacturing The development of new products and system designs takes place at Alfa Laval Aalborg s thermal fluid systems product centre in the Netherlands. Even though detailed engineering naturally requires due process, quotations for entire thermal fluid systems can be worked out in a very short time due to the company s advanced engineering and calculation programs. Manufacturing of our products such as the Aalborg TFO heaters takes place at Alfa Laval Aalborg s ISO 9001:2000 certified factories in Denmark as well as at selected, high quality manufacturers in Europe. Quality control All Alfa Laval Aalborg s factories and suppliers are subject to the strict quality code of ISO All products and accessories meet the highest standards. Global after sales network offering one-stop service Alfa Laval Aalborg has its own offices worldwide in major shipping hubs so that fast and professional service can be provided on a round the clock basis, 7 days a week, 365 days a year. The headquarter of the global after sales organization of Alfa Laval Aalborg is situated in Denmark, while for the thermal fluid systems, speciality engineering and expertise is provided from the Netherlands. For general service, Alfa Laval Aalborg's global after sales stations are fully trained to provide commissioning, service, repairs and spare parts, based on full documentation and wide experience on the its own thermal fluid systems as well as on 3rd party systems. Even the most well designed and carefully manufactured products require maintenance and professional service. Alfa Laval Aalborg s global after sales team is available worldwide, around the clock. 7
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