Original BMW Accessory. Installation Instructions.

Transcription

1 Original BMW Accessory. Installation Instructions. Connector Retrofit for External Audio Sources BMW Series (E 46), BMW 5 Series (E9) from 9/, BMW X5 (E 5) from /, BMW X (E8), BMW Z4 (E85/E86) These installation instructions are only valid for cars with SA 6/69/66/66+65 from 9/ Retrofit kit No.: Retrofit kit connector Retrofit kit connector Retrofit kit connector Installation time The installation time is approx.,5 hours, but may vary depending on the condition of the car and the equipment in it. Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. To avoid unnecessary extra work and/or costs, if any installation or function problem occurs, after a brief troubleshooting session (approx..5 hours), please contact the following:. Either your national subsidiary or your regional office, or. The Support team via the Aftersales Assistance Portal (ASAP), using the optional technical parts support application. Specify the chassis number and the part number of the installed retrofit kit and give a precise description of the problem. Ensure that the cables/lines are not kinked or damaged as you install them in the car. Costs incurred as a result of this will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. All pictures show LHD cars; proceed accordingly on RHD cars. Pictograms: Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text.. See the EBA CD or After Sales Assistance Portal for explanations of the pictograms. Do not archive the hard copy of these installation instructions since daily updates are made by ASAP! Subject to technical modifications. BMW AG, Munich (Z/Z)

2 List of special equipment The following special equipment must be taken into consideration when installing the retrofit kit. The various sections contain corresponding information. SA 6 SA 69 SA SA 66 On-board monitor Navigation system BMW Business radio with CD drive BMW Business CD radio Special tools required E46 installation wedge ( 9 ) E9 radio puller (65 ) Special E46 radio tool (65 ) for SA 6 only BMW AG, Munich (Z/Z)

3 Contents Section Page. Parts overview Preparatory work Connections diagram To install and connect the AUX connector wiring harness in E46 cars To install and connect the AUX connector wiring harness in E9 cars To install and connect the AUX connector wiring harness in E5 cars To install and connect the AUX connector wiring harness in E8 cars To install and connect the AUX connector wiring harness in E85/E86 cars Concluding work and coding Circuit diagram BMW AG, Munich (Z/Z)

4 . Parts overview E46 with SA only A D E F G 46 5 Z E9/E5 with SA and E8/E85/E86 with SA 66/69 only B D E F 46 6 Z E9/E46/E5 with SA 6/69 only C D E F 46 7 Z Legend A E46 AUX connector wiring harness with SA B E9/E5 AUX connector wiring harness with SA and E8/E85/E86 with SA 66/69 only C E46/E9/E5 AUX connector wiring harness with SA 6/69 D Mounting plate E Philips screw (x) F Cable tie (5x) G Locking bar (E46 with SA only) BMW AG, Munich (Z/Z) 4

5 . Preparatory work Conduct a brief test --- TIS No. Disconnect the negative pole of the battery... The following components must be removed first of all: Glove box on the right Radio receiver (cars with SA 66, SA only) 65 Multi Information Display (E9/E5 cars with SA only) 65 8 On-board monitor (cars with SA 6/69 only) 65 5 BMW AG, Munich (Z/Z) 5

6 . Connections diagram E46 with SA only A A A 46 8 Z Item Description Signal Cable colour / Cross-section Connection location in the car Abbreviation / Slot A AUX connector wiring harness E46 with SA only --- A Pawl socket.5 mm In glove compartment --- A Green -pin socket casing On radio plug X86 X885 E9/E5 with SA and E8/E85/E86 with SA 66/69 only B B B 46 9 Z Item Description Signal Cable colour / Cross-section Connection location in the car Abbreviation / Slot B AUX connector wiring harness B Pawl socket.5 mm In glove compartment --- B Black -pin socket casing E9/E5 with SA only X and E85/E86 with SA 66/69 only On radio plug X86 B Black -pin socket casing E8/E86 with SA 66/69 only X On radio plug X646 E9/E46/E5 with SA 6/69 only C C C 46 Z Item Description Signal Cable colour / Connection location in the car Abbreviation / Slot Cross-section C AUX connector wiring harness E9/E46/E5 with SA 6/69 only --- C Pawl socket.5 mm In glove compartment --- C Black -pin plug casing On plug X48 X48 BMW AG, Munich (Z/Z) 6

7 4. To install and connect the AUX connector wiring harness in E46 cars All holes must be drilled precisely as shown in the illustration. Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z Insert branch A/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). A/C D Secure mounting plate D to the glove compartment () using Philips screws E. E 46 5 Z Drill a hole () in the trim () with a mm twist drill bit through which you can thread the AUX connector wiring harness. Dimension a Dimension b 4 mm 45 mm b Enlarge the hole () to a diameter of mm. a 46 6 Z X86 Cars with SA only Connect branch A to plug X86 and secure it with the locking bar G. G A 46 Z BMW AG, Munich (Z/Z) 7

8 4. To install and connect the AUX connector wiring harness in E46 cars Cars with SA 6/69 only X48 C Connect branch C to tied back plug X48. AUTO 46 7 Z BMW AG, Munich (Z/Z) 8

9 5. To install and connect the AUX connector wiring harness in E9 cars All holes must be drilled precisely as shown in the illustration. Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z Insert branch B/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). B/C Secure mounting plate D to the glove compartment () using Philips screws E. E D 9 58 Z X86 Cars with SA only Connect branch B to plug X86. If plug X is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X. B 9 Z Cars with SA 6/69 only X48 C Connect branch C to tied back plug X Z BMW AG, Munich (Z/Z) 9

10 6. To install and connect the AUX connector wiring harness in E5 cars All holes must be drilled precisely as shown in the illustration. Drill a hole () in the trim () through the rear of the glove compartment with an 8 mm twist drill bit. Open the glove compartment and enlarge the hole () to a diameter of mm Z Insert branch B/C in the glove compartment () and secure it to mounting plate D with a knurled nut (). B/C Mark the mounting holes and drill them with a mm twist drill bit. Secure mounting plate D to the glove compartment () using Philips screws E. D E 5 9 Z X86 Cars with SA only Connect branch C to plug X86. If plug X is already in the car, the cables from branch C must be disconnected and connected to the same pins in the plug in the car X. C 9 Z X48 C Cars with SA 6/69 only Connect branch C to tied back plug X Z BMW AG, Munich (Z/Z)

11 7. To install and connect the AUX connector wiring harness in E8 cars All holes must be drilled precisely as shown in the illustration. Drill a hole () in the rear of the glove compartment () with an 8 mm twist drill bit. 8 Z Insert branch B in the glove compartment () and secure it to mounting plate D with a knurled nut (). B D Mark the mounting holes and drill them with a mm twist drill bit. Secure mounting plate D to the glove compartment () using Philips screws E. E 8 6 Z Drill a hole () in the trim () with a mm twist drill bit through which you can thread the AUX connector wiring harness. Dimension a: 4 mm Dimension b: 45 mm b Enlarge the hole () to a diameter of mm. a 46 6 Z X646 Connect branch B to plug X646. If plug X649 is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X649. B 8 6 Z BMW AG, Munich (Z/Z)

12 8. To install and connect the AUX connector wiring harness in E85/E86 cars D All holes must be drilled precisely as shown in the illustration. Put on mounting plate D in the glove compartment () and transfer the hole pattern. Drill a hole () in the glove compartment () with an 8 mm twist drill bit. Drill the holes () using a mm twist drill bit Z E Insert branch B in the glove compartment () and secure it to mounting plate D with a knurled nut (). Secure mounting plate D to the glove compartment () using Philips screws E. B D Z X86 Connect branch B to plug X86. If plug X is already in the car, the cables from branch B must be disconnected and connected to the same pins in the plug in the car X. B 9 Z BMW AG, Munich (Z/Z)

13 9. Concluding work and coding This retrofit system does not require coding. - Connect battery - Conduct a brief test with DIS/GT - Conduct a function test: - Connect the external audio source to the pawl socket in the glove compartment - Press the "MODE" key several times until "AUX" appears on the display - Start playing the external audio source The volume and tone can be controlled using the radio. The audio signals from the external audio source are interrupted whenever there is a traffic announcement. -Re-assemble the car BMW AG, Munich (Z/Z)

14 . Circuit diagram E46 with SA only A WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND X Z E9/E5 with SA and E8/E85/E86 with SA 66/69 only B WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND 4 X598/ X Z E9/E46/E5 with SA 6/69 only C WS/BL,5 WS/GE,5 WS/BR,5 C=,F Audio-R+ R=kΩ Audio-L+ C=,F Audio-GND X Z Legend A X885 B X598 X649 C X48 Pawl plug.5 mm Green -pin socket casing Pawl plug.5 mm Black -pin socket casing Black -pin socket casing Pawl plug.5 mm Black -pin plug casing Cable colours BL BR GE GR SW WS Blue Brown Yellow Grey Black White BMW AG, Munich (Z/Z) 4