9Section. contents. TE Controls. Safety Relays 9.2. Signal Towers 9.5. Hazardous Area Equipment 9.6 Safety Products. Pilz Omron...9.

Transcription

1 contents Safety Relays 9.2 Pilz Omron Section Signal Towers 9.5 Hazardous Area Equipment 9.6 Safety Products

2 Safety Relays Safety Products Safety Relays Emergency Stop Relays, Safety Gate Monitors PNOZ 1 Emergency stop relay and safety gate monitor in accordance with VDE 0113, EN and IEC Features: Single-channel or dual-channel without detection of shorts. Not designed for operation via semiconductor outputs. 90mm, P-75-housing, DIN rail mounting Positive-guided relay outputs: 3 safety contacts (N/O) 1 auxiliary contact (N/C) Connections for E STOP button Safety gate limit switch reset button LED s for channel 1 and channel 2 Increase in the number of safety contacts available by connecting expanding modules Operating Modes Single-channel operation Dual-channel operation Automatic reset Manual reset PNOZ 1 Voltage Order No. Part No. Each 24VDC PNOZ 1 24VDC VAC PNOZ 1 24VAC VAC PNOZ 1 110VDC VAC PNOZ 1 230VAC PNOZ X3 Emergency stop relay and safety gate monitor in accordance with VDE 0113, EN and IEC Features: Monitored manual or automatic reset can be selected 1 semiconductor output (K1/K2) Each AC unit can be operated with 24VDC Safety gate function with N/C-N/O combination Only dual-channel operation will detect shorts across the input contacts 45mm, P-93-housing, DIN rail mounting Positive-guided relay outputs: 3 safety contacts (N/O) 1 auxiliary contact (N/C) Connections for E STOP button Safety gate limit switch reset button Semiconductor output signals ready for operation LED s for channel 1 channel 2 and power Increase in the number of safety contacts available by connecting expanding modules Operating Modes Single-channel operation Dual-channel operation Automatic reset Monitored manual reset PNOZ X3 Voltage Order No. Part No. Each 24VAC/24VDC PNOZ X3 24VAC24VDC VAC/24VDC PNOZ X3 110VAC24VDC Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T.

3 Safety Relays Emergency Stop Relays, Safety Gate Monitors PNOZ XV2 Emergency stop relay and safety gate monitor in accordance with VDE 0113, EN and IEC Features: Input wiring compatible with the PNOZ X3 Dual-channel wiring with detection of shorts across the input contacts Monitored manual or automatic reset can be selected 2 Delay-off safety contacts Supply Voltage: 24VDC Time Reset 45mm, P-93 housing, DIN rail mounting Positive-guided relay outputs: 2 instantaneous safety contacts (N/O) 2 delayed safety contact (N/C) Connections for E STOP button Safety gate limit switch reset button LED s for power, channel 1 and channel 2, CH.1 IN and CH.2 Increase in the number of safety contacts available by connecting expanding modules Safety Products Operating Modes Single-channel operation Dual-channel operation Automatic reset Monitored manual reset PNOZ XV2 Voltage Order No. Part No. Each 24VDC PNOZ XV2 24VDC PZE 9 Expanding module in accordance with VDE 0113, EN and IEC and IEC to increase the number of safety contacts available Features: Diverse Dual-channel operation with short circuit detection possible 90mm, P-93 housing, DIN rail mounting Relay outputs, positive-guided: 8 safety contacts (N/O) 1 auxiliary contact (N/C) LED s for power, channel 1 and channel 2 Connection for feedback control loop Operating Modes E STOP button Safety gate limit switch Two-hand relays All base units must have a feedback control loop PZE 9 Voltage Order No. Part No. Each 24VDC PZE 9 24VDC VAC PZE 9 24VAC VAC PZE 9 110VAC Safety Relays Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T. 9.3

4 Safety Relays Safety Products G7S Safety relay with forcibly guided contacts Contact rating 3A (240 V resistive) Forcibly guided mechanism which ensures a minimum of 0.5 mm between contacts even when one is welded Conforms to safety circuit described in EN For use in press machines, machine tools, lift controls and other production machinery G7S Contact configuration Control Voltage Part No. Each 4NO+ 2NC 24VDC G7S4A2B NO+ 3NC 24VDC G7S3A3B Accessories/Bases Description Part No. Each DIN Rail/surface mounting P7S14F Solder Mounting P7S14A 4.51 PCB P7S14P 3.66 G9S Safety Relay Unit Contact rating 3A (240 V resistive) Ideal for safety circuits for doors and emergency stop controls Slim design DIN Rail mounted Enclosed to IP40 Conforms to safety circuit described in EN 945-1, EN & EN G9S Contact Time Type Configuration Delay Voltage Part No. Each Single channel input DPST-NO 24VDC G9S VDC Two channel input DPST-NO 24VDC G9S VDC PST-NO 24VDC G9S VDC VAC G9S VAC PST-NO 24VDC G9S VDC VAC G9S VAC sec 24VDC G9S 321 T01 24VDC VAC G9S 321 T01 240VAC OFF delay 3 NO inst. + 2 NO timed 10sec 24VDC G9S 321 T10 24VDC VAC G9S 321 T10 240VAC sec 24VDC G9S 321 T30 24VDC VAC G9S 321 T30 240VAC D4DS Safety Door limit switch Uses special operation key to positively separate contacts. Low cost switch meets many European safety directives. D4DS Series Type Description Part No. Each Safety Relays Safety Switch Interlock Slide Operation Key Hinge Operation Key DPDB NO/NC, 10A D4DS 15FS DPDB 2-NC, 10A D4DS 1AFS DPDB NO/NC, 10A, 2 Conduit entry D4DS 55FS DPDB 2-NC, 10A, 2 Conduit entry D4DS 5AFS For D4DL/S Switch Horizontal Mounting D4DS K For D4DL/S Switch Vertical Mounting D4DS K For D4DL/S Switch Vertical Mounting (Horizontal Adjustment) D4DS K For D4DL/S Switch Vertical Mounting (Horizontal & Vertical Adjustment) D4DS K Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T.

5 Signal Towers Signal Towers Plug together light/audible signal towers. Easily user configured using selectable links in each module to provide up to 5 independently switched sections in each tower. Quick and easy to assemble. IP54 as standard - IP65 with optional sealing gaskets. Insert Colour Type Voltage Part No. Each Continuous Light module (without Bulb) All SL L V AC SL BL Flashing Light Module (bulb inc.) V AC SL BL V AC SL BL V DC SL FL Strobe Light Module (Flash Tube inc.) V AC SL FL V AC SL FL Acoustic Indicator Continuous Tone Pulsed Tone 12-36V AC/DC SL A V AC/DC SL A V AC/DC SL AP V AC/DC SL AP V DC SL L Filament Bulb V AC/DC SL V AC SL L Multi LED 18-30V AC/DC SL LED Basic Module All SL B Safety Products Accessories Description Part No. Each 100mm Tube SL F Stand 250mm Tube SL F mm Tube SL F mm Tube SL F Wall Fixing Bracket SL FW Sealing gasket (increases to IP65) SL IP Each signal tower consists of a basic module (SL-B) = (SL-F...) = 1-5 modules. Signal Towers Part No. Completion When ordering complete the Part No. by adding the following:- Colour Red Green Yellow Blue White Code R G Y B W Signal Towers Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T. 9.5

6 Hazardous Area Equipment Safety Products Hazardous Area Equipment Control Stations Type of Protection EExde IICT6 Certificate of Conformity PTB No. Ex-87.B.1009 Degree of Protection IP66 (IP65 with double pushbutton) Rated Voltage 690VAC Rated Current 16A Terminals -Connection 2 x 2.5mm 2 -PE 4 x 4mm 2 1 Gang Contacts Description NO NC Cable Entry Part No. Each Red Mushroom Head Pushbutton (Stayput Stop) x M20 GHG R labelled EMERGENCY STOP Red Mushroom Head Pushbutton (Key Release) x M20 GHG R labelled EMERGENCY STOP Double Pushbutton Unit labelled 0,I,START,STOP x M20 GHG R Gang Contacts Description NO NC Cable Entry Part No. Each Standard Pushbuttons labelled 0,I,START,STOP Start + Red Mushroom Head Pushbutton (Stayput Stop) x M20 GHG R x M20 GHG R Single, Double and Triple gang units can be assembled to suit your individual requirements from the following range of Components:- Pushbuttons Mushroom Head Pushbuttons - either pull release or key release Double Pushbuttons Selector Switches - either 2 or 3 position Signal Lamps - Available in all colours and voltages Measuring Instruments Installation Switches Type of Protection EExde IICT6 Certificate of Conformity PTB No. Ex-91.C.1017 Degree of Protection IP66 Rated Voltage 250VAC Rated Current 16A Terminals -Connection 2 x 2.5mm 2 -PE 4 x 2.5mm 2 Installation Switches Contact Description Arrangement Cable Entry Part No Each On - Off 2 Pole Switch 2 NO 2 x M20 GHG R Change-over Switch 1CO 2 x M20 GHG R Safety Switches Type of Protection EExde IICT6 Certificate of Conformity 10A PTB No. Ex-88.B A and 40A PTB No. Ex-96.D A PTB No. Ex-85.B A and 180A PTB No. Ex-86.B.1071 Degree of Protection IP66 Rated Voltage 690V Safety Switches Auxiliary Current Rating Main Poles Cable 230V 400V` 500V 690V Poles NO NC Entry Part No Each x M20 GHG R x M20 GHG R x M25 GHG R x M25 GHG R x M25 GHG R x M32 GHG R x M50 +1 x M25 GHG R x M40 GHG R x M x M25 GHG R0001 1, Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T.

7 Hazardous Area Equipment Junction Boxes Type of Protection Certificate of Conformity Degree of Protection Rated Voltage eazk 96 Series EExe II T6 / EEXe(ia) IIC T6 / EExia IIC T6 PTB No. Ex-96.D.3120 IP66 690V Type Cable Entry Part No Each 4 x (4 x 4mm 2 ) + 1 PE (4 x 4 mm 2 ) 2 x M25 GHG R x (4 x 4mm 2 ) + 1 PE (4 x 4 mm 2 ) 4 x M x Blanking plugs GHG R x (4 x 4mm 2 ) + 2 PE (4 x 4 mm 2 ) 6 x M x Blanking plugs and internal earth plate for metal glands GHG R Safety Products Terminal Boxes can be assembled to suit your exact requirements. Please consult your local branch for further details. Mounting Plates Equipment for Size 1 1 Gang pushbutton Stations: GHG Installation Switches: GHG273 Safety Switch: 10A Junction Boxes: GHG Equipment for Size 2 2 Gang pushbutton station: GHG Safety Switch: 20A 4Pole Junction Boxes: GHG Equipment for Size 3 Safety Switch: 20A 6Pole, 40A & 80A Mounting Plates Size Mounting Part No Each Wall GHG R Channel GHG R Pipe GHG R Wall GHG R Channel GHG R Pipe GHG R Wall GHG R Channel GHG R Pipe GHG R Label Holder with blank Designation label (Pk of 50) GHG R Plugs and Sockets Type of Protection EExde IICT6 Certificate of Conformity 16A 110 & 240V PTB No.Ex-87.B A 415V PTB No.Ex-85.B A PTB No.Ex-85.B A PTB No.Ex-86.B.1021 Degree of Protection IP66 (63A-IP65) Plugs and Sockets Current Rating Voltage Poles Description Part No Each Wall Socket GHG V P+N+PE Coupler GHG V Plug GHG V Wall Socket GHG V P+N+PE Coupler GHG V Plug GHG V Wall Socket GHG V P+PE Coupler GHG V Plug GHG V Wall Socket GHG V P+PE Coupler GHG V Plug GHG V Wall Socket GHG V P+N+PE Coupler GHG V Plug GHG V P+PE Wall Socket GHG V Plug GHG V P+N+PE Wall Socket GHG V Plug GHG V Hazardous Area Equipment Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T. 9.7

8 Hazardous Area Equipment Safety Products Hazardous Area Equipment For batteries see page 6.15 Lighting-ELLK 92 Series Type of Protection Ex eds IIC T4 Certificate of Conformity PTB 96 ATEX 2144 Degree of Protection IP66 Rated Voltage VAC VAC (2 x 58W) Non-emergency - Bi-pin Lamps Wiring Type Part No Each 2 x 18W Loop in - Loop out ELLK 92018/18 L Through wire ELLK 92018/18 T x 36W Loop in - Loop out ELLK 92036/36 L Through wire ELLK 92036/36 T x 58W Through wire ELLK T x 58W Through wire ELLK 92058/58 T Type of Protection Ex edms ib IIC T4 Certificate of Conformity PTB 96 ATEX 2144 Degree of Protection IP66 Rated Voltage VAC Intelligent Emergency - Bi-pin Lamps Wiring Type Part No Each 2 x 18W Through wire ELLK 92018/18 NIT Loop in - Loop out ELLK 92036/36 NIL x 36W Through wire ELLK 92036/36 NIT Portable Lamps Type Battery Explosion Category Part No Each Stabex mini 2 x AA sized Dry cells EEx ia e IIC T5 (zone 1 & 2) Stabex HF 2 x D sized Dry cells EEx ia e IIC T4 (zone 1 & 2) Stabex M0 2 x D sized Dry cells EEx ib ed IIC T6 (zone 0, 1 & 2) HE 8 EURO PLUS 3.6V/5Ah Rechargeable EEx e ib IIC T4 (zone 1 & 2) V Plug-in Charger HE 8 N EN 3.6V/4Ah Rechargeable NiCd EEx e ib IIC T4 (zone 1 & 2) Plug-in Charger SEB 8 L 4.8V/7Ah Rechargeable NiCd EEx e ib IIC T4 (zone 1 & 2) v Plug-in Charger Contact your local sales office for other products in this range and for confirmation of price. s correct at time of printing but may vary subject to changes in manufacturers list prices. E. & O. E. All prices are exclusive of V.A.T.

9 contents IP Rating Chart 10.2 Utilisation Categories 10.3 Section 10 Motor Rating Chart 10.4 Fuse Rating Chart 10.5 Motor Rating Chart 9.4 Technical Data

10 Ingress Protection Technical Data Ingress Protection Ingress Protection Digit Degrees of protection against solid foreign objects (1st characteristic numeral) No Protection Protected against foreign objects of 50mm Ø and greater. Protected against access to hazardous parts with the back of a hand. Protected against solid foreign objects of 12.5mm Ø and greater. Protected against access to hazardous parts with a finger. Protected against solid foreign objects of 2.5mm Ø and greater. Protected against access to hazardous parts with a tool. Protected against solid foreign objects of 1mm Ø and greater. Protected against access to hazardous parts with a wire. Dust-protected. Ingress of dust is not totally prevented, but dust shall not penetrate in a quality to interfere with satisfactory operation of the apparatus or to impair safety. Dust-tight. No ingress of dust. Digit Degrees of protection against ingress of water (2nd characteristic numeral) No Protection Protected against vertically falling water drops. Vertically falling drops shall have no harmful effects. Protected against vertically falling water drops when enclosure tilted up to 15. Vertically falling drops shall have no harmful effects when the enclosure is tilted at an angle up to 15 on either side of the vertical. Protected against spraying water. Water sprayed at an angle up to 60 on either side of the vertical shall have no harmful effects. Protected against splashing water. Water projected in splashes against the enclosure from any direction shall have no harmful effects. Protected against water jets. Water projected in jets against the enclosure from any direction shall have no harmful effects. Protected against powerful water jets. Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. Protected against the effects of temporary immersion in water. Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed in water under standardised conditions of pressure and time. Protected against the effects of continuous immersion in water. Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral

11 Utilisation Chart Utilisation categories: A contactor duty is characterised by the utilisation category. Utilisation categories for contactor relays according to IEC : Alternating current : AC 11 Making and breaking for normal and occasional utilisation conditions Direct current : DC 11 Making and breaking for normal and occasional utilisation conditions Technical Data Utilisation categories for contactor relays according to IEC : Alternating current : AC-12 AC-13 AC-14 AC-15 Control of resistive loads and solid state loads with isolation by opto couplers. Control of solid state loads with transformer isolation. Control of small electromagnetic loads (< 72VA) Control of small electromagnetic loads (> 72VA) Direct current : DC-12 Control of resistive loads and solid state loads with isolation by opto couplers. DC-13 Control of electromagnets. DC-14 Control of electromagnetic loads having economy resistors in circuit. Utilisation categories for contactors according to IEC : Alternating current : AC 1 AC 3 AC 3 AC 4 Non-inductive or slightly inductive loads, resistance furnaces. Slip-ring motors: starting, plugging. Squirrel-cage motors: starting, switching-off motors during running. Squirrel-cage motors: starting, plugging, inching. Direct current : DC 1 Non-inductive or slightly inductive loads, resistance furnaces. DC 2 Shunt motors: starting, switching-off motors during running. DC 3 Shunt motors: starting, plugging, inching. DC 4 Series motors: starting, switching-off motors during running. DC 5 Series motors: starting, plugging, inching. Utilisation categories for contactors according to IEC : Alternating current : AC 1 AC 3 AC 3 AC 4 AC 5a AC 5b AC 6a AC 6b AC 8a AC 8b Non-inductive or slightly inductive loads, resistance furnaces. Slip-ring motors: starting, switching off Squirrel-cage motors: starting, switching-off motors during running. Squirrel-cage motors: starting, plugging, inching. Switching of discharge lamp controls. Switching of incandescent lamps. Switching of transformers. Switching of capacitor banks. Hermetic refrigerant compressor motor control with manual resetting of overload releases Hermetic refrigerant compressor motor control with automatic resetting of overload releases Direct current : DC 1 Non-inductive or slightly inductive loads, resistance furnaces. DC 3 Shunt motors : starting, plugging, inching. Dynamic breaking of d.c. motors DC 5 Series motors : starting, plugging, inching. Dynamic breaking of d.c. motors DC 6 Switching of incandescent lamps. Utilisation Chart 10.3

12 Motor Rating Chart Technical Data Motor Rating Chart Motor Ratings and Motor Rated Current The currents shown in the table below are those given for standard three phase squirrel cage motors r.p.m. 50Hz Values quoted are for guidance only. They can vary depending on the number of poles and design. Motor Ratings Motor Rated Current at KW HP V 240V 380V 415V 440V 500V 600V V / / / / / / /

13 Fuse Rating Chart Fuse Rating chart Direct-on-line starting Recommended Recommended fuse link fuse link Motor FLC Amp Type gg Type gm From to Amp Amp M M M M M M M M M M M M M M M670 Technical Data Assisted starting - Star-delta, auto-transformer, etc. Recommended fuse link Motor FLC Amp Type gg From to Amp These recommendations apply for ambient temperatures up to 35ºC. Suitable adjustments to the recommended ratings may be necessary if any of the following conditions occur singly or in combination: a) Starting currents in excess of the assumed ones. b) Long run up times due to high inertia loads. c) Larger number of starts per operating cycle (the recommendations allow for two starts in rapid succession and up to eight starts per hour). d) High enclosure temperature. Fuse Rating Chart 10.5

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16 Notes