The new Gas Turbine Portfolio to meet the market requirements for Distributed Generation
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1 PowerGen Europe, 9-11 June 2015 The new Gas Turbine Portfolio to meet the market requirements for Distributed Generation Nicholas Muntz, Dr. Thorsten Krol Security classification Siemens AG 2015 All rights reserved. siemens.com/energy
2 Introduction 1. Centralized static system 2. Enhanced flexibility in centralized system 3. Highest flexibility in centralized system 4. Decentralized system per customer demand Page 2 June, 2015 PowerGen Europe 2015 Amsterdam
3 Source: TenneT Events / year Operational market driver 1. Grid stability country overview 2. Wind in Energy mix Argentina Germany India Japan Nigeria Norway Philippines 60Hz Singapore South Korea 60Hz United Kingdom Frequency peak statistics Frequency [ Hz ] 3. No. of redispatches p.a. in local grid 4. Profit situation LGT-driven power plants Example profit situation of large GTdriven power train Positive CSS e 84,9 % h 69,1 % h 36,3 % h 19,7 % h 20,7 % * h * Page 3 June, 2015 PowerGen Europe 2015 Amsterdam
4 Reactive power Reactive power Reactive power Differences in operating regimes Base load operation conventional Base load operation renewable Peak load operation renewable Operations statistics Stand still Turning gear opreation Ac-/deceleration Operation Active power Active power Active power Operation in capability diagram Thermal rotor limit Power factor Thermal stator winding limit Step iron limit Steady state limit active power share < 60% 60% - 90% > 90% Page 4 June, 2015 PowerGen Europe 2015 Amsterdam
5 No. Of load changes No. Of load changes No. Of load changes Differences in operating regimes Base load operation conventional Base load operation renewable Peak load operation renewable Stand still Operations statistics Turning gear opreation Ac-/deceleration Operation Load changes and change rate Decrease active power Increase active power change rate [MW/min] change rate [MW/min] change rate [MW/min] Operations summary >7000 operating hours Defined loading points in power diagram Low number of starts and load changes >7000 operating hours Defined loading points in power diagram Low number of starts and high number of load changes <1000 operating hours Operation in power digram on demand Low number of starts and highest number of load changes Page 5 June, 2015 PowerGen Europe 2015 Amsterdam
6 Changes in Power Markets: Centralized Power Generation Generation Transmission & Distribution Consumption Page 6 June, 2015 PowerGen Europe 2015 Amsterdam
7 Gas Turbine Modernizations Operational Flexibility Flex Operation Line Base Load (P*) Standard Operation Line Gas Turbine Steam Turbine Generator Combined Cycle Start Up Fast GT Start Up with Hot-Start-On- The-Fly (Advanced) Hot-Start-On- The-Fly Turninggear Operation, Frequent starting Frequency Sensitive Mode and Frequency Restoration Reserve GT Load Gradient Increase within IGV actuation range EOH counter, (load change) Stress controller Operation in load following regime Peak Load & Grid Support Turn Up & (Fast) Wet Compression in CCPP to date no active ST measures requested Power increase of generators Minimum Load Improvement Part Load Upgrade & Extended Turn Down multiple measures to reduce wetness & thermal fatigue Generator Efficiency in Power Train Shut Down and Restart Conditions Shut Down Gradient & Reduced GT Cool Down Time Parallel shut down N/A Page 7 June, 2015 PowerGen Europe 2015 Amsterdam
8 Changes in Power Markets: Centralized Power Generation Generation Transmission & Distribution Consumption Page 8 June, 2015 PowerGen Europe 2015 Amsterdam
9 Advanced 50Hz F-Class gas turbine SGT5-4000F Long term experience Proven design Robust technology High reliability Best serviceability Highest Power plant availability Focus on customer needs High flexibility SGT5-4000F Gas turbine Combined Cycle i.e. 1S Gross power output 307 MW* Gross Efficiency 40 %* Gross Heat rate 9001 kj/kwh Exhaust mass flow / temp. 723 kg/s/579 ºC* Weight kg Net power output* 445 MW Net efficiency* 58,7 % Net heat rate 6133 kj/kwh Number of gas turbines 1 Pressure / Reheat Triple / Yes ISO conditions, 50mbar backpressure Page 9 June, 2015 PowerGen Europe 2015 Amsterdam
10 Changes in Power Markets: Centralized Power Generation Generation Transmission & Distribution Consumption Page 10 June, 2015 PowerGen Europe 2015 Amsterdam
11 Net Electrical Efficiency IPPS - Gas Turbine power plants Stable efficiency in a wide load range with multiple GTs Performance EconoFlex6 TM Long term experience of Turbines Robust technology SGT-800 SST-900 High reliability 60% Plant part load efficiency, SCC-800 nx1c Best serviceability Highest Power plant availability Focus on customer needs High flexibility 55% 50% 45% 40% 1 GT 2 GT 3 GT 4 GT 5 GT 6 GT EconoFlex6 Power Output, MW net* 425 MW Net efficiency* 56.2 % Power within 10 minutes* 286 MW 35% Net Electrical Power Output [MW] Minimum load, % / MW* Ramp rate, MW / min* 10% / 42 MW 73 MW/min ISO conditions, 50mbar backpressure Page 11 June, 2015 PowerGen Europe 2015 Amsterdam
12 Changes in Power Markets: New centralized vs. decentralized Power Generation Generation Transmission & Distribution Consumption Page 12 June, 2015 PowerGen Europe 2015 Amsterdam
13 Product range Power Band MW Power Generation Ind. 501-K MW Fuel flexibility, Fast start time SGT MW Compact design, Operates on various fuels SGT MW Operates on a wide range of fuels SGT MW Excellent steam rising capability SGT MW Burns heavy fuel (HFO) oil and crude oil Ind. RB211-G62 (27.2 MW) Ind. RB211-GT62 (29.8 MW) Ind. RB211-GT61 (32.1 MW) High simple cycle efficiency SGT MW Low maintenance, high availability Ind. Trent DLE (54.0 MW) Ind. Trent WLE (65.6 MW) Fast start and restart capability SGT MW Proven for Power Generation and Cogeneration SGT MW High fuel flexibility with DLE on gas SGT MW Fuel flexibility: LNG, FLNG, Upstream SGT /50.5/53 MW Proven, high efficiency s SGT-100 SGT-200 SGT-300 SGT-400 SGT-500 Ind. RB211- Ind. Trent - SGT-600 SGT-700 SGT-750 SGT-800 Page 13 June, 2015 PowerGen Europe 2015 Amsterdam
14 Technology leader with best gas turbines technology designed for your needs Flexibility by combination of leading technologies Aero-derivative gas turbines (ADGT s) High operational flexibility for cyclic operation in industrial applications and to support intermittent grids Industrial gas turbines (IGT s) High efficiencies combined with operational flexibility optimized for CoGen and CC applications Long term proven technology Fixed and floating applications Focus on industrial and electrical power generation Best solution for your needs in industrial, CoGen, and Combined Cycle applications with high potential in reliability, life cycle, efficiencies, flexibility (part load efficiency, load change rate, parking load, etc.) Significant increase of flexibility by combining leading technologies Page 14 June, 2015 PowerGen Europe 2015 Amsterdam
15 Termoelectrica de Warnes Power Generation Project Summary Project Termoelectrica de Warnes Customer ENDE Andina S.A.M. Application Simple-cycle Technology Five SGT-800 units with DLE technology plus Auxiliaries and balance of plant Start One SGT-800 online since February Complete Four additional SGT-800 units under construction/commissioning to be completed mid Challenge In Bolivia the demand for electricity is growing due to domestic development and to supply planned industrial park. Additional expansions options for future development in the region has to be considered. Solution After a successful project Termoelectrica del Sur the customer decided to further develop the electricity supply with flexible and high efficient SGT-800 units in open cycle configuration. The option of further extension of the power plant by adding additional units and the option to extend to combined cycle configuration ensures the upgradability required for future development. Benefits The SGT-800 provide highest efficiencies for open cycle operations with the option to further increase output power and efficiency by combined cycle extension. Benefits to one of Bolivia s most vibrant economic zones. Page 15 June, 2015 PowerGen Europe 2015 Amsterdam
16 Summary 1. Modernize existing Power Plants 2. New LGT Power Plant centralized Extend life time and usage of existing and payed off assets Enhanced operational flexibility to meet new operating conditions High mass of inertia remains in grid for frequency stabilization Low investment costs Optimized for customers with high power demand Highest full load efficiencies Utilization of existing distribution grids Lowest investment per MW installed 3. New SGT Power Plant centralized 4. New SGT Power Plants decentralized Utilization of existing distribution grids Highest availability High operational flexibility Maximum operational flexibility optimized for local demand in grid Directly embedded into Smart Grid CAPEX can be spread over time Short installation time High availability Page 16 June, 2015 PowerGen Europe 2015 Amsterdam
17 Thank you for your attention! Page 17 June, 2015 PowerGen Europe 2015 Amsterdam
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