Original BMW Accessory. Installation Instructions.

Transcription

1 Original BMW Accessory. Installation Instructions. USB/Audio Interface SA 6FL Retrofit BMW Series (E 8, E 8, E 87, E 88) BMW 3 Series (E 90, E 9, E 9, E 93) These installation instructions are only valid for cars from radio level onwards. Retrofit kit No USB/audio interface retrofit kit USB/audio interface retrofit Installation time The installation time for cars with SA 644 is approx..0 hours, and approx..5 hours for cars with SA 640. The installation time will be approx..5 hours for cars without SA 640 or SA 644. This may vary depending on the condition of the car and the equipment in it. The vehicle must be updated to the latest I-level status by flashing before installing the retrofit. Differing programming times may be necessary depending on the production age of the vehicle and on work previously performed on the vehicle. The installation time given does not include time needed for programming/encoding. The total costs for the programming time should be taken into account when calculating retrofitting costs (reimbursement through warranty is not permissible). Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, limit troubleshooting to approx. 0.5 hour for mechanical or.0 hour for electrical work. In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support via the Aftersales Assistance Portal (ASAP). Specify the following information: - hassis number, - Part number of the retrofit kit, - A precise description of the problem, - Work steps already carried out. Do not archive the hard copy of these installation instructions since daily updates are made by ASAP! Pictograms Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text. BMW AG, Munich /008 (Z/Z)

2 Installation information In cars with SA 60 without SA 609, High charger/hands-free electronic control unit is already fitted, it is only necessary to fit USB retrofit cable A. Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby incurred will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. Ordering instructions Most diagnosis connection R and Flash adapter cover S must be ordered separately for cars without Flash adapters (for part number and instructions, see EP). The High electronic charger/hands-free module is not included in the retrofit kit and must be ordered separately (see EP for part number and further details). List of special equipment The following special equipment must be taken into consideration when installing the retrofit kit: SA 609 SA 60 SA 640 SA 644 Professional navigation system Voice input system ar phone preparation Mobile phone preparation with Bluetooth interface Special tools required , installation wedges BMW AG, Munich /008 (Z/Z)

3 Table of contents. Parts list Preparatory work onnection diagram Installation and cabling diagram To route and connect the Most diagnosis connection (only cars without Flash adapter built after 09/08) To connect the fibre optic cables (cars with SA 640 only) To install and connect the power supply retrofit cable (for cars without SA 640 or SA 644 only) To route the USB retrofit cable and connect the High charger/hands-free electronic control unit To install the USB HUB To install and connect the USB/AUX-IN jack oncluding work and coding ircuit diagram of USB retrofit cable ircuit diagram of power supply retrofit cable BMW AG, Munich /008 (Z/Z) 3

4 AUX IN. Parts list A B D E F G H I J K L M N O P Q R S Z Legend A B D E F G H I J K L M N O P Q R S USB retrofit cable USB/AUX-IN jack High charger/hands-free electronic control unit (not supplied in the retrofit kit) USB HUB Holder Miniature connector (x) able tie (0x) USB HUB protective socket USB HUB protective socket cover 54-pin cover cap (cars with SA 640 or SA 644 only) Hexagonal nut M5 (4x) Front left footwell inlay (x) able tie with holder (x) Fakra casing USB cable (to be given to the customer) Power supply retrofit cable (for cars without SA 640 or SA 644 only) SW 4-pin socket casing (for cars without SA 640 or SA 644 only) Most diagnosis connection (cars without Flash adapter built after 09/08 only, not supplied with the retrofit kit) Flash adapter cover (cars without Flash adapter built after 09/08 only, not supplied with the retrofit kit) BMW AG, Munich /008 (Z/Z) 4

5 . Preparatory work ISTA no. onduct a brief test --- Disconnect negative pole of battery The following components must be removed first of all Luggage compartment floor trim Wheel arch trim in luggage compartment on left Backrest side section on the rear seat, left Door sill strip at the front left (interior) Door sill strip at the rear left (interior) entre console oddments box Driver s seat Pedal trim (only cars without Flash adapter built after 09/08) Rear seat Audio jack --- In addition for cars with SA 644 Remove Low charger/hands-free electronic control unit with holder (is not required) Additionally in cars without SA 640 or SA 644 M-ASK or BMW AG, Munich /008 (Z/Z) 5

6 3. onnection diagram A3 A A A4 A8 A5 A6 A9 A0 A A A A7 P P P5 P3 P4 Q P R P6 P7 R R Item/ branch Designation Signal able colour/ cross-section onnection/installation site in the car Abbreviation/ slot A USB retrofit cable A HSD socket casing, 4-pin WS On USB HUB D X778 A SW 3-pin socket casing PIN Terminal 30 PIN 3 Terminal 3 RT/GE 0.75 mm² BR 0.75 mm² On USB HUB D X777 A3 HSD socket casing, 4-pin SW On USB HUB D X780 A4 HSD socket casing, 4-pin WS onnection to USB/AUX-IN jack B X783 With miniature connector F on BR cable of 54-pin A5 Open cable Terminal 3 BR 0.75 mm socket casing of High charger/hands-free electronic control unit A6 Open cable Terminal 30 RT/GE With miniature connector F on BR cable of 54-pin 0.75 mm socket casing of High charger/hands-free electronic control unit X433 PIN 36 X433 PIN 7 A7 HSD socket casing, 4-pin SW A8 SW 4-pin socket casing onnection to USB/AUX-IN jack B X48 A9 Socket contact AUX_NF left A0 Socket contact AUX_NF right A Socket contact AUX_NF_ ground A Socket contact AUX_Schirm Shield VI In 54-pin socket casing of High charger/hands-free 0.35 mm electronic control unit In 54-pin socket casing of High charger/hands-free WS/RT 0.35 mm electronic control unit WS/GN In 54-pin socket casing of High charger/hands-free 0.35 mm electronic control unit In 54-pin socket casing of High charger/hands-free 0.35 mm electronic control unit X433 PIN 4 X433 PIN 5 X433 PIN X433 PIN Z BMW AG, Munich /008 (Z/Z) 6

7 3. onnection diagram A3 A A A4 A8 A5 A6 A9 A0 A A A A7 P P P5 P3 P4 Q P R P6 P7 R R Item/ branch Designation Signal able colour/ cross-section onnection/installation site in the car Z Abbreviation/ slot P GN 54-pin socket casing To High charger/hands-free electronic control unit X433 P SW -pin fibre optic cable casing MOST --- On High charger/hands-free electronic control unit X434 P3 Fibre optic cable connector MOST GN On disconnected fibre optic cable of M-ASK or --- P4 Fibre optic cable MOST OR On M-ASK or X385 PIN P5 SW 4-pin plug casing On socket casing Q --- P6 Socket contact Terminal 3 BR.5 mm On M-ASK or X38 PIN P7 Socket contact Terminal 30g RT/GN.5 mm On M-ASK or X38 PIN 5 Q SW 4-pin socket casing For cars without SA 640 or SA 644 only R Most diagnosis connection retrofit Only cars without Flash adapter built after 09/ R SW -pin fibre-optic cable plug On radio receiver X38 R -pin SW Flash connection lip into Flash adapter cover S --- BMW AG, Munich /008 (Z/Z) 7

8 E65 4. Installation and cabling diagram The cable routing and positions of the control units are identical for left-hand and right-hand drive cars. R* P B A R D P Z Legend A USB retrofit cable B USB/AUX-IN jack High charger/hands-free electronic control unit D USB HUB P Power supply retrofit cable (for cars without SA 640 or SA 644 only) R Most diagnosis connection (right-hand drive cars without Flash adapter built after 09/08 only) R* Most diagnosis connection (left-hand drive cars without Flash adapter built after 09/08 only) Fibre optic cable distributor station M-ASK/ BMW AG, Munich /008 (Z/Z) 8

9 5. To route and connect the Most diagnosis connection (only cars without Flash adapter built after 09/08) R When routing fibre optic cables, make sure the bending radius is no less than 5 mm. onnect branch R to radio plug X38 (6-pin SW). Route branch R into the footwell. X Z Secure the Flash adapter cover S using securing strap () from the outside to the pedal trim (). S R lip branch R into the Flash adapter cover S Z BMW AG, Munich /008 (Z/Z) 9

10 6. To connect the fibre optic cables (cars with SA 640 only) X480 Release preparation distributor station X480 and main distributor station X455 behind the left backrest part. Remove the cover caps from the distributor stations. X Z Disconnect the bottom fibre optic cable () from PIN on preparation distributor station X X X Z X480 Disconnect bottom fibre optic cable () from main distributor station X455 and connect it to PIN of preparation distributor station X Z X455 onnect the fibre optic cable () that you disconnected from preparation distributor station X480 to the cleared PIN in main distributor station X455. Place the caps on the distributor stations and secure the distributor stations to the car Z BMW AG, Munich /008 (Z/Z) 0

11 E65 7. To install and connect the power supply retrofit cable (for cars without SA 640 or SA 644 only) P3-P7 P-P Route branches P P to the installation site of High charger/hands-free electronic control unit. Route branches P3 P7 to the installation site of the M-ASK or. P Z Disconnect the cables () from plug X38 (SW 6-pin) of the M-ASK or and connect to socket casing Q: Q P5 - RT/GN cable from PIN 5 to socket casing Q PIN - BR cable from PIN to socket casing Q PIN P6 P7 onnect branches A and A to plug X38 as follows: - Branch P7, RT cable, to PIN 5 X Z - Branch P6, BR cable, to PIN onnect branch P5 to socket casing Q. P4 Unclip fibre optic cable casing X385 (SW -pin) from plug X38 (SW 6-pin) of the ASK or. Disconnect the outgoing fibre optic cable from fibre optic cable casing X385 PIN and connect branch P4, OR cable. lip fibre optic cable casing X385 into plug X38. P4 X385 X Z BMW AG, Munich /008 (Z/Z)

12 7. To install and connect the power supply retrofit cable (for cars without SA 640 or SA 644 only) P3 P3 Release the fibre optic cable connector () of branch P3 and connect the previously disconnected fibre optic cable (). onnect plug X38 (SW 6-pin) to the ASK or. X Z BMW AG, Munich /008 (Z/Z)

13 E65 8. To route the USB retrofit cable and connect the High charger/hands-free electronic control unit D A4 B A5-A7 Route branches A A3 to the installation site for the USB HUB D. Route branch A4 to the installation site of the USB/AUX-IN jack. Route branches A5 A7 to the installation site of High charger/hands-free electronic control unit. A-A Z K The High charger/hands-free electronic control unit is already installed in cars with SA 60 without SA 609. Screw High charger/hands-free electronic control unit onto holder E using hexagonal nuts K. E Z onnect holder E into the lugs in the car and screw on with the existing nuts (). E Z A5 A6 P P ars without SA 640 or SA 644 only Route branches A5 and A6 in the luggage compartment and connect to the same colour on branch P (54-pin) using miniature connector F as follows: - Branch A5, BR cable, to wire from PIN 36 F - Branch A6, RT/GE cable, to wire from PIN 7 onnect branch P to High charger/hands-free electronic control unit Z BMW AG, Munich /008 (Z/Z) 3

14 8. To route the USB retrofit cable and connect the High charger/hands-free electronic control unit A9-A P onnect branches A9 and A as follows to plug P: - Branch A9, VI cable, to PIN 4 - Branch A0, WS/RT cable, to PIN 5 - Branch A, WS/GN cable, to PIN - Branch A, shield, to PIN 3 onnect branch P to High charger/hands-free electronic control unit Z A5 A6 ars with SA 640 or SA 644 only Route branches A5 and A6 in the luggage compartment and connect to the same colour in plug X433 (54-pin) using miniature connector F as follows: - Branch A5, BR cable, to wire from PIN 36 F X433 - Branch A6, RT/GE cable, to wire from PIN 7 onnect the fibre-optic cable plug () to High charger/hands-free electronic control unit Z A9-A Replace the original cover cap of plug X433 with cover cap J. onnect branches A9 and A as follows to plug X433: J X Z - Branch A9, VI cable, to PIN 4 - Branch A0, WS/RT cable, to PIN 5 - Branch A, WS/GN cable, to PIN - Branch A, shield, to PIN 3 onnect plug X433 to High charger/hands-free electronic control unit. X408 Replace the original casing of plug X408 with Fakra casing N. onnect plug X408 to High charger/hands-free electronic control unit. N Z BMW AG, Munich /008 (Z/Z) 4

15 8. To route the USB retrofit cable and connect the High charger/hands-free electronic control unit A5 A6 X433 ars with SA 60 without SA 609 only The High charger/hands-free electronic control unit is already installed in cars with SA 60 without SA 609. Route branches A5 and A6 in the luggage compartment and connect to the same colour in plug X433 (54-pin) using miniature connector F as follows: F - Branch A5, BR cable, to wire from PIN 36 - Branch A6, RT/GE cable, to wire from PIN Z A9-A X433 onnect branches A9 and A as follows to plug X433: - Branch A9, VI cable, to PIN 4 - Branch A0, WS/RT cable, to PIN 5 - Branch A, WS/GN cable, to PIN - Branch A, shield, to PIN 3 onnect plug X433 to High charger/hands-free electronic control unit Z E All cars onnect branch A7 to High charger/hands-free electronic control unit and secure to holder E with cable tie M. A7 M Z BMW AG, Munich /008 (Z/Z) 5

16 9. To install the USB HUB H L Place USB HUB protective socket H in footwell inlay L. lip USB HUB D into USB-HUB protective socket H. D Z A onnect branches A A3 to USB-HUB D. Ensure that the rubber grommet () is correctly positioned in the USB HUB protective socket guide. A D A Z lose the USB HUB protective socket with cap I. Insert footwell inlay L on the floor of the car at the front left. L I Z BMW AG, Munich /008 (Z/Z) 6

17 0. To install and connect the USB/AUX-IN jack AUX IN B A4 3 Series only onnect branches A4 and A8 to USB/AUX-IN jack B. lip USB/AUX-IN jack B into the centre console. A Z B A8 Series only onnect branches A4 and A8 to USB/AUX-IN jack B. lip USB/AUX-IN jack B into the centre console. AUX IN A Z BMW AG, Munich /008 (Z/Z) 7

18 . oncluding work and coding This retrofit system requires coding. - onnect the battery - Encode the retrofit with SSS (software service station) via the IP path - onduct a brief test - Re-assemble the car USB cable O is to be given to the customer. BMW AG, Munich /008 (Z/Z) 8

19 . ircuit diagram of USB retrofit cable X783/A4* X778/A* 0,4 BL 0,4 BL 4 B* 3 0,4 OR 0,4 GN 0,4 OR 0,4 GN 3 4 0,4 BR 0,4 BR X433/J* X48/A8* A* A* 0,35 RT/GN 30 A0* 0,35 RT/WS 30 3 A9* 0,35 VI 30 4 B* D* X777/A* 36 0,75 BR F* A5* 0,75 BR 3 3 * 7 0,75 RT/GE F* A6* 0,75 RT/GE 30 X78/A7* X780/A3* 3 4 0,4 BL 0,4 OR 0,4 GN 0,4 BR 0,4 BL 0,4 OR 0,4 GN 0,4 BR Z BMW AG, Munich /008 (Z/Z) 9

20 . ircuit diagram of USB retrofit cable Legend B* USB/AUX-IN jack * High charger/hands-free electronic control unit D* USB HUB F* Miniature connector J* 54-pin socket casing X433 A* WS 4-pin HSD socket casing X778 A* SW 3-pin socket casing X777 A3* SW 4-pin HSD socket casing X780 A4* WS 4-pin HSD socket casing X783 A5* Open cable, terminal 3 pick-up A6* Open cable, terminal 30 pick-up A7* SW 4-pin HSD socket casing X78 A8* SW 4-pin socket casing X48 A9* Socket contact X433 A0* Socket contact X433 A* Socket contact X433 A* Socket contact X433 All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram. able colours BL BR GE GN OR RT SW WS VI Blue Brown Yellow Green Orange Red Black White Violet BMW AG, Munich /008 (Z/Z) 0

21 3. ircuit diagram of power supply retrofit cable X385 GN P4* P3* OR GN X434 P* U400/* X433 P* 36.5 BR 7.5 RT/GN P6* 3.5 BR 30g.5 RT/GN P7* RT/GN BR X RT/GN BR P5* Q* Z Legend P* GN 54-pin socket casing X433 P SW -pin fibre optic cable casing X434 High charger/hands-free electronic control unit P3* Fibre optic cable connector P4* OR fibre optic cable, in SW -pin fibre-optic cable casing X385 P5* SW 4-pin plug casing P6* Socket contact X38 P7* Socket contact X38 Q* SW 4-pin socket casing All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram. able colours BR GN OR RT Brown Green Orange Red BMW AG, Munich /008 (Z/Z)