Components, Systems and Service for Municipal Machines.

Transcription

1 Components, Systems and Service for Municipal Machines.

2 Your professional Partner for Municipal Machines. HYDAC Germany With more than 5,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment. Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the municipal machinery industry worldwide to overcome the most diverse problems. Our quality and environment certification to ISO 9001/2000 and ISO denote first class quality and responsible management of our resources. Global yet local. With over 40 overseas subsidiaries and over 500 distributors and service partners, HYDAC is your reliable partner worldwide. System solutions. One supplier. One contact. Wherever you need us, we are there to help you find the most effective solution for every application, from components to a complete system. Worldwide specifications and approvals. HYDAC Netherlands HYDAC France HYDAC USA HYDAC Switzerland HYDAC Czech Republic HYDAC Itally 2

3 Cooling Systems HYDAC in Municipal Machines. From the components to the system Whether hydraulic, electronic or mechanical Providing you with the best solution is our challenge: Higher level of comfort due to reduced vibration and noise Enhancing operability by means of optimised designs and component combinations Increasing the operational safety by reducing the number of interfaces Incorporating reliable electronic systems and components Cost optimisation by reducing the complexity of choice by means of standard components and modular design Active co-operation in a close development partnership Worldwide commercial and technical support through our global presence To comply with legal requirements for noise, emissions (EURO 4, TIER 3) and fuel economy, high capacity and easy-to-install cooling systems are available. Integral thermally controlled bypass valves Electrical/hydraulic fan drives available with proportional speed control Oil/air coolers Multiple combined cooling systems Tank-filter integration OK-ELD Electronic Control Units 1 Pressure Transmitter/-switch Sensors, System Electronics and Condition Monitoring Application-compatible sensors: IP 67 K Vibration-resistant through use of potted components All common connections available Pressure and temperature Fluid level and flow rate Measuring instruments for acquiring operating data Application-specific control and regulating electronics e.g. proportional amplifier or axle level control For preventive fluid servicing and to enhance operational safety Signals to customised software or external hand-held measuring units Oil condition Particle contamination and moisture Accumulator Technology Accumulators of all major types for every application: Energy storage for braking systems Minimising pump pulsations Damping of pressure surges Chassis suspension Weight compensation Attachments suspension Diaphragm Accumulators 2 3 Temperature Switch ETS Electronic Fluid Level Sensor ENS Oil Ageing Sensor HYDACLab Piston Accumulators

4 Accessories For the completion of hydraulic systems: Standard ball valves (high pressure) Tamper-proof inductive proximity switches (high pressure resistant) Fluid level sensors Temperature switch TSE Standard clamps Air /water reservoir clamping bands Test point connections Quick release couplings Low Pressure Modules As modular stacking system for increased flexibility or as compact block for large quantities for economies of scale 3/2, 4/2, 4/3 directional valves Pressure relief valves Integration of accumulators and filters Modular Valve Stacking System 4 Option Tilting Swivelling Front power elevator Side shift / movement Interface 5 Option: Parking brake Working Hydraulics Suspension / levelling front axle Suspension / levelling rear axle Modular system (HYFLEX) with load sensing capability for flexible configuration of complex controls. Able to work with all pump systems with the design parameters Q = 120 l/min; p = 280 bar Monoblock design, monoblock with interface ( interface) and segment construction Cylinder position function with or without load sensing Main user in parallel or series connection Simple integration of: - secondary functions - the priority valve for steering (OC or LS steering) - the priority valve for the braking system with integrated accumulator charging circuit - pressure filters and sensors - level control Working Hydraulics for sweeping machine. 1 5 Modular System HYFLEX 7 Interface 4

5 Tank and Filter Systems 2 4 diff. lock rear interaxle differential diff. lock front p.t.o. shaft Air Breather Filters ELF/ BF 10/30/7/72 6 A comprehensive range of hydraulic filters and breather filters, made from high quality filter element materials, providing a high level of operational safety and long service life, e.g.: Return Line and Suction Boost Filter RKM optionally with thermally-controlled cooler bypass valve built into the head Return Line Filter RFM All sizes and also available as in-tank filter Supply Circuit Filtration with Supply Pressure Filter LPF Pressure Filter MFM and HFM Tank Filter Solutions from one company Ready-to-install complete systems, optimised for component protection, system cleanliness and venting. Front-end attachment Rear-end attachment Option Return Line and Suction Boost Filter RKM Interface Return Line Filter RKM with Thermally Controlled Bypass Valve Customised Filter Elements Return Line Filter RKM Plastic Tank Solution with patented, leak-free connection between tank-top filter and tank surface. Separate suction and return line possible. 3 Cooler Suspension and Levelling Systems Closed Center Load Sensing Open Center Load Sensing 6 Suction boost return line filter 6 Air breather filter To meet increased demands for comfort and enhancing stability. Hydro-pneumatic chassis suspension, irrespective of load, with level control, axle-lift, shut-off function, roll stabilisation and automatic error indication Optimum adjustment of the chassis to the load condition (level control) Hydro-pneumatic cab suspension with adaptive damping and level control for full utilisation of the spring travel of the cab (Human Response to Vibration guideline ISO 8041) 7 Chassis Suspension Cab Suspension Level Control 5

6 Electro-hydraulic Components and Systems Solutions for: Refuse Collection Vehicles Rear, side and front loaders Road Sweepers Compact and truck mounted road sweepers Working hydraulics to control the: Sled and blade cylinders; ejection plate and tailgate cylinders; tipping cylinders; press cylinders on front and side loaders Filter systems: Return line filters, tank filter solutions, pressure filters Sensors and system electronics: Pressure, temperature and contamination; Sewage Vehicles Washing and suction vehicles Utility Vehicles, Small Tractors Working hydraulics to control and supply the: Cylinder position functions and main actuator; steering, brakes and low pressure actuator; function safety through the use of priority allocation Filter systems: Return line filters, tank filter solutions; pressure filters, supply circuit filtration Suspension and levelling systems consisting of: Electronics, sensors and hydraulics Cooling systems: Oil coolers and combined coolers; with electrical or hydraulic fan drive Low pressure actuators for activating the: Locking differentials, power take-off coupling Accumulators: Diaphragm accumulators; piston accumulators Working hydraulics to control the: Cylinder position functions; hydraulic motors Filter systems: Return line and suction boost filters, tank filter solutions; pressure filters, supply circuit filtration Cooling systems: Oil coolers and combined coolers; with electrical or hydraulic fan drive Accumulators: Diaphragm accumulators; piston accumulators Gritting Machines Working hydraulics to drive: The spreading plate and the mixing equipment; the additional pump Filter systems: Pressure filters Slope Mowers Snow Ploughs Working hydraulics to control the: Arm with integral lowering brakes; adaptation to ground contour, including sensors and accumulators Filter systems: Return line and suction boost filters, tank filter solutions; pressure filters, supply circuit filtration Cooling systems: Oil coolers and combined coolers; with electrical or hydraulic fan drive Accumulators: Diaphragm accumulators; piston accumulators Working hydraulics: To lift, lower and swivel the snow plough; to load and unload including sensors and accumulators; DC compact power units with build-on controls Filter systems: Pressure filters Accumulators: Diaphragm accumulators, piston accumulators 6

7 Systems and Service worldwide. Analysis and diagnostics % of all breakdowns in hydraulic and lubrication systems are due to contamination of the fluids and components used. In practice, this direct relationship is often not sufficiently recognized. HYDAC offers a comprehensive range of easy-to-use measurement and analysis equipment to monitor operating media and component cleanliness. Fluid laboratory vehicles are at your service worldwide. Condition monitoring, remote data transfer. Customer Communication Satellite Mobile (SMS) Internet ANALYSIS (Option) - Initial Startup - Customer Service - HYDAC Service HMG 3000 SENSORS Pressure: - HDA 4700 Oil Condition: - HYDACLab Contamination: - CS 1000 CAN MASTER Controller GSM Modem GPS Joysticks Displays Keyboards Data Storage VISION Controller Constantly growing demands for operational availability, the reduction of downtimes, detailed load and service management (economy, wear and tear, service, warranty) require innovative collective monitoring, service and control concepts. A variety of sensors provides the ideal basis for the construction of such system solutions. Oil condition/oil ageing via temperature, moisture, viscosity, dielectric constant (HYDACLab ), water content (AS), temperature (ETS) Particle contamination (CS) Pressure (HDA) Flow rate (EVS) Fluid level (ENS) When used in conjunction with the Portable Data Recorders of the HMG series, this data can be displayed and analysed, to supplement the electronics of the machine (servicing). 7

8 Broch.: Cooling Systems DEF Brochure: Electronics Brochure: Accessories DEF Brochure: Compact Hydraulics DEF Brochure: Systematic Fluid Service DEF Br.: Filters for Industrial Processing DEF Brochure: Filtration Range DEF Brochure: Accumulators DEF Global presence. Local expertise. HYDAC Headquarters HYDAC Companies HYDAC Distributors and Service Partners Head Office HYDAC INTERNATIONAL GMBH Industriegebiet Sulzbach/Saar Germany Phone: Fax: Internet: