IMRE ALUMNI CONFERENCE 2012

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1 IMRE ALUMNI CONFERENCE 2012 Zero-CO2 Emission Energy Strategy: A point of view from a commercial enterprise energy department management. Project Controller Energy Structures, BMW Group, Ph.D. Program Member BMW Academy

2 A point of view from a commercial enterprise energy department management. Abstract Companies such as OEMs which are the leaders in sustainable management strategies are permanently on the way to improve their status quo. Elementary sustainable strategy element is to achieve an almost zero-emission energy supply during production. Furthermore, it is not only a key component of the sustainability but also a success of e-mobility. The aim of the presentation is to show a strategy manner in which the CO2-free energy supply for production companies and their manufacturing locations in developed and developing countries can be described and implemented. Objectives are based on the technical and economic potential, which have been extensively evaluated and combined in scenarios. The CO2-free heat supply (substitute natural gas) is currently only a limited economically or socially useful aim. Therefore, in the presentation, heat supply is recommended until natural gas as a "bridging fuel" that further potential towards still are under analyzing alternatives. The goal of 100% CO2-free external power source is economically feasible and is recommended for more detailed plans. A summary gives an overview of external needed factors such as political one to achieve such a zero-co2 emission during production. Keywords: zero-co2 emission, manufacturing companies, energy strategy

3 Content: My point of view Motivation for the conference Status Quo Courses for action How can such strategy look like Electricity Heat Case in developing country South Africa Resume

4 An approach from a company point of view with a discussion for political needed factors for RETs in developing and developed countries. Point of view: - World wide production and manufacturing location network - Of cause, each location needs to be supplied with energy - Individual company targets to achieve a lower CO2 emission level during production - Such strategies are dependent from local political frame works for RETs - Such strategies are dependent from stakeholder requirements - Such strategies have a different quantitative target for each company - Such strategies are long term targets till 2020 or 2050 i.e. - Such strategies are dependent from companies care for environment That s why company representatives are interested in future trends for RETs in developed and developing countries.

5 Motivation: - Networking - Information and experiences exchange Mexico Power Plant Landscape Germany - Power Plant Landscape

6 Motivation: - Credible and environmentally friendly (ie CO2 emission-free) electric mobility across the entire value chain - Influencing of the largest control lever for CO2 emissions during a car life time - Counteracting the rising number of car users (also means production volume increase) special in developing countries - CO2 emission level decreasing by decoupling from the actual linear increase during production Production Use Small cars Middle class car Uper class car Screen Source: Pritzke M.: CO2 freie Produktion im Großmaßstab, Publikationen - Sustainability Management & Engineering, 05/2010

7 Status Quo:

8 Status Quo: Ranking in Portfolio : MWh / Car 1. Renault 2,49 2. Volkswagen 2,69 3. PSA 2,75 4. BMW 2,78 5. Ford 3,17 6. DAIMLER 4,22 Ranking in Portfolio der: kg CO2 / Car 1. Renault PSA BMW Ford Volkswagen DAIMLER 1553 Effekts of different CO2 savings last 5 years:

9 Status Quo: Investing in on site projects to increase the RETs leverage for CO2 savings. OEM RET Capacity Energy Yield Toyota 4 x Solar 10,74 MW / MWh /a 2x Wind 6 MW 1x Biogas 5,7 MW Opel 2x Solar 17 MW Nissan 10x Wind 7,5 MW 2x Solar 1 MW 125x Solarcarports 30 Fahrzeuge pro Carport 1x Stromtankstelle (mit 40 KW Second Battery) Daimler 3x Solar 2 MW MWh / a 1x Geothermie GM 3x Solar 13,5 MW MWh / a Ford 5x Wind 10 MW MWh / a Honda 2x Solar 0,6 MW 500 MWh / a 3x Wind (geplant) 6,9 MW MWh/ a 1x Solar 100 MWh / a VW Windpark 200 MW MWh / a 1x Biomasse 7,5 MW 3x Solar 3,8 MW SEAT 6x Solar 10,4 MW MWh / a AUDI 4x Wind 14,4 MW MWh / a PSG 2x Solar 3 MW 1x Solar 1,2 MW MWh / a Mitsubishi 1x Solartankstelle 16,8 KW Renault 6x Solar 60 MW

10 Courses for action: Do nothing continue with producing cars Market vacuum will be refield by competitiors Competitors Improve Worsen Emission Scores are dependend from no. of producing cars Customer Feedback Positiv Stop the business CO2 Emission Decreasing Increasing Negativ Don t mind RETS off shore, external projects Government Feedback Going on after status quo Energy Effivientsy Positiv Negativ RETS off shore, external projects RETS on shore Share Holder can be seen as customer otherwise the model lost its overview

11 Now we are motivated, so how can our strategy look like? Electricity Availability at the power market! According to increasing activties in developing countries Availability of green power (Reducing availability through increased international presence) economically available quantity

12 Now we are motivated, so how can our strategy look like? Electricity supply Zero-CO2 Strategy! OFF-SITE Passive CO2 emission improvements ON-SITE Physically and from the electricity net independent generated and self supplied electricity Procurement of green power by energy utility and supplier company plus the opportunity to trade and purchase green power at the stock market. Cooperate RETs projects with partners, based on an individual negotiated contract. RETs Projects by investment from the cooperate enterprise energy management (BMW Group Energy Management) Energy Stock Market Leipzig Wind Power Plants in Manufacturing Plant Leipzig Solar Thermal in Rosslyn Wind Power Plant Shenyang Political targets with a focus of CO2 free energy supply Net which can keep the electricity energy quality Liberal Energy Markets Energy Stock Market in Developing Countries Inividual Contract Opportunities

13 Now we are motivated, so how can our strategy look like? Electricity On Site Projects Project management world wide!

14 Now we are motivated, so how can our strategy look like? Electricity On Site Project Matrix!

15 Now we are motivated, so how can our strategy look like? Electricity On Site Projects! Plant Project Invest Budget- savings CO2 savings Investment provitability kg CO2 savings /Invest Biomasse + Geothermie , KWK , Biomasse , Geothermische Speicherung , KWK , KWK , Wind , KWK , Wind ,00

16 Now we are motivated, so how can our strategy look like? Electricity Szenarios! Scenario 1: the purchase of green power through energy utility companies. Scenario 2: use of green electricity from economically feasible projects (on-site/projects as purchasing power generation plants on direct contract or as a cooperate investment) Scenario 3: combined use of green electricity from economically feasible projects (on-site/off-site projects as purchasing power generation plants on direct contract or as a personal investment) and purchase of green power through dealers (GOs) The combination of the use of green electricity from economically feasible projects and purchase of green power through energy utility companies - Scenario 3 - is recommended. 1. The greatest potential for differentiation can be seen in the competition. 2. Flexibility and credible concept in connection with the vehicle are given. 3. Fastest way to achieve Zero-CO2 Emission

17 Now we are motivated, so how can our strategy look like? Heat! Opportunities for heat supply To day status quo Potentials for zero CO2 heat supply Risks Heating with fuels Lack of availability, costs / social acceptance, tech. maturity Use of renewable and alternative heat sources at locations Lack of availability and availability

18 Now we are motivated, so how can our strategy look like? Heat! Natural gas is currently the fossil fuel with the lowest CO2 factor, due to lack of availability of economic and socially accepted alternatives is natural gas for the foreseeable future in the heat supply replaceable. Politicians Creating the frame. Frame for an extended and environmental friendly sources back round for heating. - Bio Gas - Hydrogen - Synthetic Gas - Geothermal - Solarthermal - Waste heat using technologies

19 Case in developing country South Africa Location

20 Case in developing country South Africa 3,50 3,00 3,08 3,12 2,84 0,13 2,50 2,51 0,02 2,35 2,36 2,00 1,50 1,00 0,61 1,75 2,36 1,89 MWh s per Unit 0,50 0, Baseload Solar Compresors HVAC Gap 2012 Stretch Wind Geothermal Landfill 2012 Potential Munich 2010 ( ) Target Actual

21 BMW ZA Resource Utilisation Way Ahead Resource Opportunity Impact Next Steps 3,0 2,5 2,0 1,5 1,0 0,5 0,0 Electricity Consumption (MWh/u) 2,84 2,51 2,35 2,36 Solar water heating: Assembly Jamaica ablutions fully funded by BMW. Solar water heating: Assembly Jamaica ablutions co-funded by Eskom DSM with 25% subsidy 200,0 150,0 100,0 50,0 0,0 20% ROI 154 MWh Fully funded by BMW Funded out of annual requirements Implementation Q2, 2011 Implementation cost R 435, ,0 Co-funded by Eskom DSM*. 154 Implementation Q2, ,0 Implementation cost R 326, ,0 50,0 0,0 46% ROI MWh Paint Shop Application Plant T5 fluorescent lighting rollout 200,0 150,0 100,0 158 Co-funded by Eskom DSM*. Implementation Q2, 2011 Implementation cost R 976, ,0 0,0 19% ROI MWh * DSM Demand-side Management

22 BMW ZA Resource Utilisation Way Ahead Resource Opportunity Impact Next Steps 3,0 2,5 2,0 1,5 1,0 0,5 0,0 Electricity Consumption (MWh/u) 2,84 2,51 2,35 2,36 Absorption chiller for Application Plant. Bio2Watt Electricity Renewable Electricity % ROI 4830 MWh Co-funded by Eskom DSM* Implementation Q3, 2013 Implementation cost R 8,500, Tshwane Metro / Eskom agreement required ,0 2,5 2,0 1,5 1,0 0,5 0,0 Gas Consumption (GJ/u) 2,84 2,51 2,35 2,36 Solar Water Heating - Body-in- White Building 40 ablutions ,0 500,0 400,0 300,0 200,0 100,0 0,0 0 TBD ROI 20% ROI MWh 553 GJ Funded out of annual requirements. Implementation Q2, 2013 Implementation cost R 435, * DSM Demand-side Management

23 BMW ZA Resource Utilisation Way Ahead Resource Opportunity Impact Next Steps 3,0 2,5 2,0 1,5 1,0 0,5 0,0 Gas Consumption (GJ/u) 2,84 2,51 2,35 2,36 Solar water heating: Assembly "Tunnel Street" solution. Chilled Paintshop exhaust air to Bodyshop ARP % ROI 253 GJ 4750 Funded out of annual requirements Implementation Q2, 2013 Implementation cost R 279, Funded out of annual requirements Implementation Q2, 2013 Implementation cost R 504, Solar panel heating for Zone 4 in Preparation Plant ,0 80,0 60,0 40,0 123% ROI GJ 99 Funded out of annual requirements. Implementation Q2, 2013 Implementation cost R 44, ,0 0,0 31% ROI GJ

24 The whole strategy Heat and electricity!

25 Needed factors to follow such strategy: MOTIVATION Environmental Mover Management and Employees Politicians Society becomes the mover Why motivation? Because it is a long term, to reach a (cooperate) zero CO2 emission energy strategy!

26 Resume Conference-Input collection in:

27 Thank you!

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