AI120 AIswitch Series 120 Chassis

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1 AI120 AIswitch Series 120 Chassis Guide INSTALLATION GUIDE Westell Technologies Part # Rev. A

2 Copyright 2015 by Westell Technologies. All Rights Reserved. Westell, Kentrox and Optima Management System are registered trademarks of Westell. All other names are trademarks of their respective owners. Information is correct at time of publication and is subject to change without notice. Contact Westell in Aurora, IL, to verify current product information. Westell Inc. is an Equal Opportunity/Affirmative Action employer. Westell Technologies 750 North Commons Drive Aurora, IL USA Toll Free: (800) International: +1 (630) Fax: +1 (630) Page 1

3 AI120 AIswitch Series 120 Chassis Guide This installation guide explains how to install the AI120 AIswitch Series 120 Chassis. Guide to this document Cautions and Warnings Customer Assistance Required Items Calculating Power Consumption and Heat Dissipation Technical Specifications Page 2

4 CAUTION: HAZARDOUS ENERGY. DISCONNECT BOTH POWER SOURCES BEFORE SERVICING UNIT. SEE USER GUIDE. USE TINNED COPPER CONDUCTOR. AI120 Guide Product Components Product Components Front Panel Components Reset Buttons: SLT1- Reset Top Card - Reset Bottom Card Master- Reset Both Cards Chassis Ground ESD Ground WRIST STRAP SLT1! VDC POWER TEMP NO C NCNO C NC ALARM RESETS TEMP SLT1 MASTER A B DC OK -48 VDC Alarm Connections Fault- Illuminates when there is a fault. DC OK- Illuminates when the power is on. -48 VDC Power Connections Figure 1 Front Panel Components Page 3

5 Cautions and Warnings Cautions and Warnings Grounding and Electrical Safety CAUTION: Westell s Kentrox equipment and its peripherals contain electrostatic sensitive components. Proper handling, shipping, and storage precautions must be exercised: You must remove and install cards in a static-free environment. Wear an antistatic wrist strap that is plugged into the Kentrox equipment so you are grounded at the same point as the equipment. Do not remove cards from their antistatic plastic bags until you are ready to install them into the chassis. Immediately after you remove a card from the chassis, you must insert it into its antistatic bag. When the cards are not in use, keep them in their antistatic plastic bags. Do not ship or store cards near strong electrostatic, electromagnetic, or radioactive fields. CAUTION: For Kentrox equipment to operate safely and correctly, there must be a safety ground strap between the equipment ground bolts and the office ground. Environment CAUTION: In the event that AI120 has been subjected to adverse environmental conditions, a service inspection of AI120 should be made to ensure safe operation. Lithium Batteries CAUTION: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions. Page 4

6 Cautions and Warnings CAUTION: Il y a risque d'explosion si la batterie est remplacée par une batterie de type incorrect. Mettre au rebut les batteries usagées conformément aux instructions. FCC The Federal Communications Commission has set limits for emitted radio interference, and AI120 is constructed with this electromagnetic interference (EMI) limitation in mind. AI120 is classified under FCC regulations as a Class A device, that is, a device for use in commercial environments and not in residential areas. This device has been tested and shown to comply with the following FCC rule: Part 15 Subpart J. Operation of this equipment in a residential area may cause interference to radio and TV reception, requiring the user to take whatever steps are necessary to correct the interference. Information is available from the FCC describing possible corrective actions. To maintain low EMI levels, we suggest that you use only metal connectors and shielded cable grounded to the frame. Specifications are subject to change without notice. Page 5

7 Customer Assistance Customer Assistance All customers, partners, and resellers who have a valid Westell Support and Services Agreement have complete access to the technical support resources. Pre-sales Support Westell offers pre-sales technical support from 9 a.m. to 5 p.m. Eastern time, Monday - Friday. Representatives are standing by to assist with customer account information and product ordering and answer questions regarding Westell products and solutions. Phone number: , option 1 Before you call or Before you contact Westell for assistance, please have the following information available: The versions of hardware and software you are currently running The error number and exact wording of any messages that appeared on your screen What happened and what you were doing when the problem occurred How you tried to solve the problem Technical Support support is available. You may send at any time during the day; however, responses will be provided only during normal business hours, in accordance with your Service and Support Agreement. To contact Technical Support, send to: Telephone Technical Support Available to qualified Westell customers or partners who have not been able to resolve their technical issue by using our online services. To qualify for support, you must have a valid Support and Services Agreement. Phone number: , option 2 Normal Business Hours: 8 a.m. to 6 p.m. Eastern time After-Hours Support: Available to qualified customers who are experiencing serviceaffecting outages that cannot wait until the next business day. To qualify for after-hours support, you must have a valid 24x7 Support and Services Agreement. Call the number above, option 2, and follow the prompts for after-hours service. Page 6

8 Customer Assistance Product Documentation You can also access and view the most current versions of Kentrox product documentation on our web site at: Page 7

9 Required Items Required Items Tools Materials #2 Phillips screwdriver 3/64 in. (2.5 mm) slotted screwdriver Crimping tool 1/4 in. (6.3 mm) capacity Wire cutter Wire stripper PC with terminal emulation software such as Procomm (optional, used for configuration) Wire for input power connections (14 AWG, copper conductor) Wire for optional external alarm devices (28 to 16 AWG) Wire for ground connection (10 AWG, copper conductor) Ground lugs for rack or other earth ground Page 8

10 Step 1: Attach Mounting Flanges Attach the mounting flanges to fit a 19-inch or 23-inch rack. You can also attach the flanges in three locations providing multiple alignment options for the rack. Figure 2 displays a 19-inch configuration. Multiple allignment options Figure 2 Mounting Flanges Attached for 19-inch Configuration Page 9

11 SLT1 POWER TEMP NO CNCNO C NC ALARM TEMP DC OK SLT1 RESETS MASTER VDC A WRIST STRAP CAUTION: HAZARDOUS ENERGY. DISCONNECT BOTH POWER SOURCES BEFORE SERVICING UNIT. SEE USER GUIDE. USE TINNED COPPER CONDUCTOR. Step 2: Attach 120 to Rack Install the mounting screws into the mounting holes and tighten firmly. AI120 Guide Note: No minimum clearance is required above or below the chassis. Figure 3 Attach 120 to Rack! B Figure Installed in Rack Page 10

12 Step 3: Attach Chassis Ground Connect the AI120 chassis ground to a suitable ground such as the frame ground of the rack system or to a reliable earth ground. CAUTION: The chassis ground must be connected to the same earthing electrode conductor as the DC supply system or to a bonding jumper (from an earthing terminal or bus) connected to the earthing electrode of the DC supply system. The chassis must be located in the same immediate area (such as adjacent cabinets) as other equipment connected to the same DC power system and earthing electrode conductor. The DC system cannot be earthed elsewhere. The DC power source must be located in the same premises as the chassis. No switching or disconnecting devices can be between the earthed conductor of the DC source and the earthing electrode conductor. Note: Apply an appropriate antioxidant to the bare conductors before crimping the connector and the connector mating surfaces. WRIST STRAP SLT1 POWER TEMP NO C NCNO C NC ALARM TEMP DC OK CAUTION: HAZARDOUS ENERGY. DISCONNECT BOTH POWER SOURCES BEFORE SERVICING UNIT. SEE! USER GUIDE. USE TINNED COPPER CONDUCTOR VDC A B RESETS SLT1 MASTER Ground Connection Use 10 AWG, copper conductor only. Figure 5 Attach Chassis Ground Page 11

13 Step 4: Connect Input Power Turn off the power supply. Connect the input power feed to the power supply connector B using the A inputs. Be careful to observe polarity. If using a redundant input power feed, connect the other input power cable to connector B using the B inputs. WARNING: Turn off both power feeds before connecting wires. CAUTION: A readily accessible disconnect device (suitably approved and rated) must be incorporated in the field wiring. The DC branch listed circuit breaker must be rated at 15 A, maximum and 48 V, minimum. SLT1 WRIST STRAP! CAUTION: HAZARDOUS ENERGY. DISCONNECT BOTH POWER SOURCES BEFORE SERVICING UNIT. SEE USER GUIDE. USE TINNED COPPER CONDUCTOR VDC A B Connector A POWER TEMP NO C NCNO C NC ALARM RESETS TEMP SLT1 MASTER DC OK Connector B When connecting input power, make sure that you: Connect to a reliably grounded 48 VDC safety extra-low voltage (SELV) source Use 14 AWG copper conductors only Figure 6 Connect Input Power To connect wires: 1. Turn off the power feed. 2. Strip the ends of the wire 5/16 in. (7mm). 3. Loosen the screws at the top of the connector. 4. Insert the wires into the connectors and tighten the screws. Page 12

14 Step 5: (optional) Connect External Alarm Devices Connect the external alarm signaling devices to the alarm relay contacts. The normally-opened or normally-closed outputs can be used to trigger external alarm devices. Note: The relay output will be in the alarm condition until power is applied to the unit. WARNING: Turn off the power feed before connecting wires. These contacts operate if the power supply fails or input power is lost. SLT1 POWER TEMP NO C NCNO C NC ALARM TEMP SLT1 RESETS! MASTER CAUTION: HAZARDOUS ENERGY. DISCONNECT BOTH POWER SOURCES BEFORE SERVICING UNIT. SEE USER GUIDE. USE TINNED COPPER CONDUCTOR VDC A B WRIST STRAP DC OK Step 6: Install Line Card Figure 7 Connect External Alarm Devices Contact rating: 1 A at 50 VDC, maximum, resistive load. Use appropriate wire size for the application. CAUTION: Personnel handling cards must wear an antistatic wrist strap and follow electrostatic procedures. To install the line card into the chassis: 1. Position the card so the components are face up. 2. Align the card with the card guides of the chassis. 3. Gently slide the card into the chassis. 4. Firmly press the faceplate of the card until the internal connectors engage. 5. Tighten the two thumbscrews to secure the card to the chassis. Page 13

15 Step 7: (optional) Configure an IP Address on a Line Card Configuring the IP address on a line card allows the card to be accessed remotely. For complete configuration information, refer to the user documentation for the specific card. Connecting 1. Set the terminal emulation software on the PC/terminal emulator to 9600 baud, no parity, eight data bits, one stop bit, and no flow control. 2. Using a terminal cable, connect the PC/terminal to the connection port for the product (see Table 1). Table 1 Line Card Connection Ports Line Card Focus AIwan Extend Firewall Flex Connect Connection Port Asynchronous port 1 CRAFT port CONSOLE port 3. Press ENTER. 4. At the login prompt, enter ai. This is the default username. 5. At the password prompt, enter ai. This is the default password. Continue with the configuration in section Calculating Power Consumption and Heat Dissipation - see page , 296, or AIwan 1. At the prompt, enter ip init. 2. Follow the on-screen prompts to enter the IP address as well as a primary and backup router. Note: You must reset the device before the changes take effect. Flex or Focus To set the IP address: At the system prompt, enter set-ip and the IP address. Page 14

16 Example: set-ip To set the IP address and subnet mask: At the system prompt, enter set-ip-conf, the IP address, and the subnet mask. Example: set-ip-conf Note: Wait until the message Update Configuration Stored appears before rebooting the unit. Doing this ensures that configuration changes will take effect. Connect, Extend, or Firewall At the prompt, configure an Ethernet interface with an IP address and subnet mask. Example: config interface ethernet 0/2 ip address Note: The interface configuration takes effect as soon as you press ENTER. Page 15

17 Calculating Power Consumption and Heat Dissipation Calculating Power Consumption and Heat Dissipation The following procedure describes how to calculate power consumption and heat dissipation for AI120. CAUTION: Personnel handling cards must wear an antistatic wrist strap and follow electrostatic procedures. 1. Enter the following steps and make the following calculations in Table 2, Enter a 1 in the quantity field to the right of the name of the line card in the chassis. Multiply the Watts per Card by 1. Enter the amount in the Subtotals field to the right of the name of the line card in the chassis. Add the subtotal of the card and the subtotal of the chassis to obtain the total card consumption. (A value for the chassis has been added to the table.) Table 2 Calculating Total Card Consumption Card Watts per Card Quantity Subtotals x = W x = W Connect (one PMC) x = W Connect (two PMCs) x = W Extend 9.50 x = W Firewall 9.50 x = W Firewall (one PMC) x = W Firewall (two PMCs) 24.5 x = W Flex (all models) x = W Focus x = W AIwan T1/E x = W Chassis 6.90 x 1 = 6.90 W Total Card Consumption = W Page 16

18 Calculating Power Consumption and Heat Dissipation 2. Calculate the total power draw. Using Table 3, enter the Total Card Consumption obtained in Table 2. Multiply by the typical power supply loss factor at full load to obtain the total power draw in Watts. Table 3 Calculate Total Power Draw Chassis Watts Power Supply Loss Factor Total Power Draw Total Card Consumption (from Table 2) W x 1.19 = W 3. Calculate the total chassis heat dissipation. In Table 4, enter the total power draw value obtained in Table 3. Multiply the Total Power Draw by the conversion factor 3.41 to obtain the Total Chassis Heat Dissipation in Btu/Hr. Table 4 Calculating Total Chassis Heat Dissipation Total Power Draw (from Table 3) = W Conversion factor x 3.41 Total Chassis Heat Dissipation = Btu/Hr Calculating Current Draw Use the above steps to calculate the actual current that AI120 draws from the power source. Calculations are based on the Total Chassis Power Consumption (Watts), a value developed in Table 4. This total current is used by the site engineer to determine power plant capacity requirements. Calculating Actual DC Current Draw To find the actual DC current draw of AI120: Table 5 Calculating Actual DC Current Draw Total Chassis Power (from Table 3) Actual DC voltage at site Divide Total Chassis Power by actual DC voltage at site = W / W = Actual Current Page 17

19 Technical Specifications Technical Specifications Specification Card Slots Weight Size Mounting Clearance Requirements Operating Environment (Ambient) Power Circuit Fuse (Power supply) Alarm Contacts Compliance and Certification Safety Description 2 slot - supports a variety of line cards 8.85 lbs (4.0 kg), approximately Height: 3.5 in. (8.89 cm) Width: in. (42.86 cm) Depth: 10 in. (25.4 cm) Mounts in a standard 19-in. or 23-in. rack (includes mounting flanges) Above the chassis: No clearance required Below the chassis: No clearance required Temperature: 23 to 131 F (-5 to 55 C) Relative humidity: 0% to 90% (non-condensing) Includes dual A and B power inputs (individually fused) Voltage: -48 VDC, nominal (Range: -39 to -63 VDC) Current: 1.35 A at -48 VDC 3 A, typical, external fused supply Two sets of alarm contacts that operate in the event of a power supply failure or an over-temperature condition. These can be set up to activate external alarm devices. Rating: Dry contact, 1 A at 50 VDC, maximum, resistive load Underwriters Laboratories (UL): Conforms to all applicable sections of UL Meets Telcordia Network Element Building Standards (NEBS) Level 3 functionality Equipment for use in a restricted access location only Page 18

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