Screw Machines 2014 LEARN MORE ABOUT THE FOLLOWING TOPICS. Meet representatives of the following organizations. Chairman.
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1 International Conference on Screw Machines 2014 LEARN MORE ABOUT THE FOLLOWING TOPICS Experiences in Operation and Maintenance of large Screw Compressors Impacts of variable Rotor Pitch in Screw Compressors and Expanders Pulsation and Vibration Measurement, Analysis, Reduction and Monitoring Today s Technical Status of Screw Spindle Vacuum Pumps Simulation of multiphase flows in Screw Machines Modern Design and Manufacturing of Screw Machine Components Meet representatives of the following organizations BASF Brinkmann Pumpen CFX Berlin Software EBARA Precision Machinery Gardner Denver GMK Howden Process Compressors Ingersoll Rand LEISTRITZ Pumpen MAN Diesel & Turbo Oerlikon Leybold Vacuum Pfeiffer Vacuum Schaeffler Technologies Shell Global Solutions SRM Chairman Univ.-Prof. Dr.-Ing. Andreas Brümmer Chair of Fluidics, Date and venue September 23 rd and 24 th, 2014 TU Dortmund University, Dortmund, An Event organized by VDI Wissensforum GmbH Phone Fax Source: Chair of Fluidics, TU Dortmund University
2 TUESDAY SEPTEMBER 23 RD, :00 Registration ROOM H :00 Welcome address and opening by Prof. Dr.-Ing. Dirk Biermann, Prorector Research, Prof. Dr.-Ing. Andreas Menzel, Dean Faculty Mechanical Engineering and Prof. Dr.-Ing. Knut Kauder, Initiator of the Screw Machines Conference, TU Dortmund University Plenary Session 10:30 Reflections on the Impact of the VDI Screw Machines Conferences Review of the conference content from 1984 until today Examples of the impact of the conference content on compressor development at Trane General reflections on the value of the conference Jack Sauls, retired from Ingersoll Rand, Climate Solutions, Trane, La Crosse, USA 11:10 Large industrial screw compressors for refrigeration units: Experiences out of operation and maintenance Evaluation and judgment of vibrations at screw compressor units Sources of dynamic forces Failure modes and their correlation to the measured vibrations Dipl.-Ing. Roland Schuhmann, Senior Diagnostics Manager, Dipl.-Ing. (FH) Heinrich Ochs, BASF SE, Ludwigshafen, Dipl.-Ing. Robert Missal, KÖTTER Consulting Engineers GmbH & Co. KG, Rheine,, Thomas Schmitt, BASF Antwerpen NV, Belgium 11:50 Today s Technical Status of Screw Vacuum Pumps Summary of today s state of the art concerning layout and design of screw vacuum pumps Compressor layout: geometry, speed Design solutions: bearings, lubrication, seals, materials, cooling Dr.-Ing. Thomas Dreifert, Senior Manager Research & Development Fore Vacuum, Leybold Vacuum GmbH, Köln, 12:30 Lunch Break Conference will continue in parallel sessions SCREW EXPANDERS I Moderation: Jack Sauls, ret. from Ingersoll Rand, USA 14:00 Influence of Water Injection on the Operation Behaviour of Screw Expanders Inlet manifold water injection in screw expanders Experimental investigation on water injected screw expanders without timing gear Dipl.-Ing. Alexander Nikolov, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, 14:40 Screw Engine as Expansion Machine applied in an ORC-Test-Installation the first Operating Experiences Organic Rankine Cycle Low temperature and Waste Heat Utilization Screw engine as expansion machine Dipl.-Ing. Albrecht Eicke, Technical Assistant, Faculty of Nature and Engineering, FK 5 Mechanical Engineering, Prof. Dr.-Ing. Slawomir Smolen, University of Applied Sciences Bremen, 15:20 An Analytical Model of the Incompressible One-Phase Clearance Flow in Liquid Injected Screw Expanders Incompressible clearance flow in liquid injected screw machines Analytical model of laminar and turbulent superposed Couette and Poiseuille flow Comparison of the analytical model with numerical simulations Dipl.-Wirt.-Ing. Melanie Gräßer, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, 16:00 Coffee Break PULSATIONS, VIBRATIONS AND NOISE Moderation: Dr.-Ing. Johann Lenz, KÖTTER Consulting Engineers GmbH & Co. KG, 14:00 Analysis of the Noise and Vibration Behaviour of a dry Screw Compressor Torsional resonance prevention in the drive train of screw compressors driven by diesel engine and electric motor drives in variable speed range Eliminating pulsating/modulating noise at gears in the drive train of screw compressors Torsional model development of screw compressors Dr.-Ing. James Willie, Development Engineer, Development (R&D), Dipl.-Ing. (FH) Wolfgang Asal, Design Engineer, Dr.-Ing. Ronald Sachs, Manager, Development Engineering (R&D), Gardner Denver Schopfheim GmbH, Schopfheim, 14:40 Experimental and Theoretical Investigation of the Excitation of Discharge Pressure Pulsations by a Screw Compressor with Variable Inner Volume ratio Influence of pre-outlets on the pulsation excitation of a screw compressor One-dimensional modeling of a screw compressor with pre-outlets Simulation of pulsation excitation by a screw compressor Dipl.-Ing. Andreas Linkamp, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, 15:20 Consideration of the Pulsation as a Design Criterion for a newly developed Oil-Injected Process Gas Screw Compressor Oil-injected process gas screw compressor Measurement of acoustic power and pulsation Influences on the design of components Dr.-Ing. Jan Eggert, Design Engineer, Dipl.-Ing. Norbert Tewes, Head of Screw Compressors (IKW), MAN Diesel & Turbo SE, Oberhausen, VDI Wissensforum Phone Fax
3 TUESDAY SEPTEMBER 23 RD, 2014 SCREW PUMPS Moderation: Univ.-Prof. Andreas Brümmer, TU Dortmund University, 16:30 Lubricity of Water Based Coolants (WBC) for Screw-Spindle- Pumps Structure, function and operation of screw-spindle-pumps for machinetool-coolants Methods for the measurement of fluid-lubricity in general Specific test-modifications for water based coolants Some typical test results Dr.-Ing. Markus Helpertz, Product Manager Screw Spindle Pumps, Brinkmann Pumpen K.H. Brinkmann GmbH & Co. KG, Werdohl, CONTROL/CONDITION MONITORING Moderation: em. Univ.-Prof. Dr.-Ing. Knut Kauder, 16:30 The Control of an Oil Injected Screw Package Deployed in a Naphtha Cracking Process Description of the control system major components Description of the communications systems used on the control system Discussion on the package control philosophy Discussion on the factory and site testing of the package and any problems found/resolved Dr. William Milligan, Lead Electrical and Control Engineer, Screw Package Engineering, Howden Process Compressors, Renfrew, Prof. David Harrison, Group Leader, Design and Manufacture Engineering, Glasgow Caledonian University, Scotland 17:10 Experimental Study of the Volumetric Efficiency of Triple Screw Pumps Performance optimization for the vehicle transmission Influence of the optimized lubricant fluid technology M.Sc. Tobias Corneli, Prof. Dr.-Ing. Peter F. Pelz, Chairholder, Dipl.-Ing. (FH) Oliver Troßmann, Manager Product Development, B.Sc. Nils Preuß, Chair of Fluid Systems, Technical University of Darmstadt, 17:10 Condition Monitoring on Complex Machines: Correlated Data for a Reliable Monitoring Solution Reliable condition monitoring in variable operation Advantages of modular systems for screw machine condition monitoring Dipl.-Ing. (M.Sc.) Stefan Palenberg, Service Manager, Industrial Service Engineering (ISE), Volker Erberich, Servicemanager OEM, FAG Industrial Services GmbH (a Schaeffler company), Herzogenrath, 18:15 Get-Together At the end of the first conference day we kindly invite you to our Get-Together at TU Dortmund University. Enhance your personal network and use the relaxed and informal atmosphere for deepening talks with other participants and speakers. WEDNESDAY SEPTEMBER 24 TH, 2014 SCREW EXPANDERS II Moderation: Dr.-Ing. Thomas Dreifert, Oerlikon Leybold Vacuum GmbH, 08:30 Long-term Experience Report on the Use of Screw Expanders in Commercial small Power Plants named IC60 based on the Organic Rankine Cycle (ORC) Characteristics of heat sources and heat sinks Robust and reliable plant design of the IC60 ORC-Unit Possible operating strategies for maximum performance yield Dipl.-Ing. Martin Müller, Product Development, Dr.-Ing. Ulli Drescher, Head of, M.Sc. Nico Timm, Corporate Strategy, Gesellschaft für Motoren und Kraftanlagen mbh (GMK), Bargeshagen, 09:10 Design and Examination of a Small Scale Screw Expander for Waste Heat Recovery Steam-type screw expander Waste heat recovery Experimental investigation Dipl.-Ing. Manuel Grieb, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, SCREW PROFILES Moderation: o. Univ.-Prof. i.r. Dipl.-Ing. Dr. techn. Laurenz Rinder, Technical University of Vienna, Austria 08:30 Optimization of Rotor Profiles in Oil-Free Screw Compressors in Aspect of Energy Efficiency Rotor profile development for screw compressors Analyzing of rotor profiles for energy efficiency in development process Dipl.-Ing. Sven Herlemann, Analytical Engineer, Dr.-Ing. Jan Hauser, Manager Rotary Technology, Dipl.-Ing. Norbert Henning, Teamleader Analytical Engineering, Technology Engineering, GHH Rand Schraubenkompressoren GmbH, Oberhausen, 09:10 Contact of Rotors of Screw Machines Deformation of the screw machine housing Investigation of contact of the rotors in the deformed position Difference between the theoretical and practical meshing of rotors Ass. Prof. Jaromír Švígler, Teacher, Department of Mechanics, Faculty of Applied Sciences, University of West Bohemia, Plzen, Czech Republic 09:50 Coffee Break
4 WEDNESDAY SEPTEMBER 24 TH, 2014 SIMULATION I Moderation: Prof. Ahmed Kovacevic, City University London, UK 10:20 Advanced Analysis of Twin Screw Compressors with Variable Rotor Pitch using One-Dimensional Thermodynamic Simulation Analysis of geometric and simulated operating characteristics Concepts of thermodynamic simulation of twin screw compressors Advantages and disadvantages of variable rotor pitch Challenges for manufacturing rotors with variable pitch Dipl.-Ing. Philipp Schulze-Beckinghausen, Engineer Technology Development, Dr.-Ing. Jan Hauser, Manager Rotary Technology, Dipl.-Ing. Michael Beinert, Teamleader, Technology Engineering, GHH Rand Schraubenkompressoren GmbH, Oberhausen 11:00 A Comparative Examination of the Potential of Screw Expanders with Variable Rotor Pitch Comparison of screw expanders with and without variable rotor pitch Thermodynamical optimization Multi-chamber model simulation M.Sc. Matthias Utri, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, DESIGN/MANUFACTURING Moderation: Dr.-Ing. Markus Helpertz, Brinkmann Pumpen K.H. Brinkmann GmbH & Co. KG, 10:20 Modern Machining Processes for the Manufacturing of Screw Machine Components Simulation based milling of free formed surfaces Surface structuring by milling Cutting of difficult to cut materials Grinding and polishing of free formed surfaces Priv.-Doz. Dr.-Ing. Dipl.-Inform. Andreas Zabel, Chief Engineer, Prof. Dr.-Ing. Dirk Biermann, Head of Institute of Machining Technology (ISF), 11:00 Does Low Friction equate with Efficiency? Assessment of Bearing Support Concepts during the Design Phase Performance optimization of bearing supports in screw compressors Quantitative assessment of bearing friction and power losses with bearing calculation program Bearinx Reduced development time and costs by means of quantitative assessment of alternative designs Optimization of complete screw compressor design compromising screw/ housing/bearing support and drive train regarding friction and gap losses, bearing kinematics and operating life Dipl.-Ing. TH Andreas Krome, Application Engineering Fluid & Pneumatics, Powertransmission, Application Engineering Fluid, Schaeffler Technologies AG & Co. KG, Herzogenaurach,, Dipl.-Wirtsch.-Ing. Mark Dudziak, Manager Application Engineering Fluid & Pneumatics, Schaeffler Trading (Shanghai) Co. Ltd., Shanghai, China 11:40 Visitation of laboratory and Lunch Break SIMULATION II Moderation: Jack Sauls, ret. from Ingersoll Rand, USA 14:00 Structured Meshes and reliable CFD Simulations: TwinMesh for Positive Displacement Machines Automatic and fast generation of high-quality hexahedral meshes for positive displacement machines CFD Simulation results of different applications using hexahedral meshes generated by TwinMesh Screw compressors, gear pumps with cavitation (multiphase) Dipl.-Ing. Jan Hesse, Application/Support/Development, Dr. Andreas Spille- Kohoff, CFX Berlin Software GmbH, Berlin, 14:40 Predictions and Measurement of Single and Multiphase Flows in Screw Machines 3D CFD analysis of the multiphase flow Measurements of the suction flow Comparison of predictions and measurements of the single and multiphase flows Prof. Ahmed Kovacevic, Howden Chair in Engineering Design and Compressor Technology, SEMS School of Engineering and Mathematical Sciences, Sham Rane, Mohammad Arjeneh, Centre for Positive Displacement Compressor Technology, City University London, United Kingdom SCREW VACUUM PUMPS Moderation: em. Univ.-Prof. Dr.-Ing. Knut Kauder, 14:00 Screw Vacuum Pumps as Enabler for Innovative Steel Degassing Modern mechanical vacuum systems (e.g. challenges, design features, calculation) Advantages of mechanical vacuum systems vs. steam-ejector systems Practical experiences Dipl.-Ing. Uwe Zöllig, Global Head of Market Segment Process Industry, Segment, Marketing, Oerlikon Leybold Vacuum GmbH, Köln, 14:40 Thermodynamical Operation behavior of Screw Vacuum Pumps with Cycloid- and Quimby-toothed Rotors Comparison of Cycloid- and Quimby-contour shapes Investigation of suction speed and power consumption Pointing out differences of thermodynamical operation characteristics Dipl.-Ing. Christopher Huck, Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, TU Dortmund University, Dr.-Ing. Ronald Sachs, Manager Development Engineering, Gardner Denver Schopfheim GmbH, Schopfheim, ROOM H :30 Closing remarks by the Chairman Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, 16:00 End of the conference VDI Wissensforum Phone Fax
5 INTERNATIONAL CONFERENCE ON SCREW MACHINES 2014 PROGRAM COMMITTEE Univ.-Prof. Dr.-Ing. Andreas Brümmer, Chair of Fluidics, TU Dortmund University, (Chairman) Dr.-Ing. Thomas Dreifert, Senior Manager Research & Development Fore Vacuum, Oerlikon Leybold Vacuum GmbH, Köln, Dr.-Ing. Markus Helpertz, Product Manager Screw Spindle Pumps, Brinkmann Pumpen K.H. Brinkmann GmbH & Co. KG, Werdohl, em. Univ.-Prof. Dr.-Ing. Knut Kauder, Department of Fluid Engineering, Faculty of Mechanical Engineering, Dr.-Ing. Johann Lenz, Managing Director, KÖTTER Consulting Engineers GmbH & Co. KG, Rheine, o. Univ.-Prof. i.r. Dipl.-Ing. Dr. techn. Laurenz Rinder, Institute for Engineering Design and Logistics Engineering, Faculty of Mechanical and Industrial Engineering, Technical University of Vienna, Austria Jack Sauls, retired from Ingersoll Rand, Climate Solutions, Trane, La Crosse, USA SPONSORSHIP Would you like to get face to face with the high-powered participants attending the International VDI Conference Screw Machines 2014 and be present to a specialized sector of your market without any wastage? We can supply you with exclusive communication possibilities before, during and after the event. As a sponsor you can position your company with a clearly perceptible presence within a selected circle of participants. Before, during and after the congress we offer various possibilities to fly your flag and of getting into conversation with your potential customers. Your contact: Antonia Schlemmer Project Consultant Exhibition & Sponsorship Phone: Fax: schlemmer@vdi.de TECHNICAL MEDIUM VDI Society Energy and Environment MEDIA PARTNER CONFERENCE VENUE TU Dortmund University Campus Nord Lecture Hall and Seminar Building Friedrich-Wöhler-Weg Dortmund 5 REASONS TO PARTICIPATE IN THE CONFERENCE: Receive new information. Join discussions with experts. Develop new strategies. Challenge your conceptions. Establish new collaborations. Source: Chair of Fluidics, TU Dortmund University
6 INTERNATIONAL CONFERENCE ON SCREW MACHINES 2014 FSC certification ensures that products come from well managed forests that provide environmental, social and economic benefits. VDI Wissensforum GmbH only uses FSC-certificated paper for all printed programs. Printed on 100% recycling paper, ensured by the Blauer Engel I shall be attending the conference Screw Machines 2014 VDI Wissensforum GmbH P.O. Box Düsseldorf Phone: Fax: wissensforum@vdi.de September 23 rd and 24 th, 2014, Dortmund, Conference No. 02TA Please choose your price category (PC) All prices plus VAT* PC Price p./p. Regular attendance fee 1 EUR 990, Personal VDI member 2 EUR 890, VDI membership number** * The VAT directive of the respective country applies ** For the price category 2, please state your VDI membership number Last Name (Family Name) First Name Title Jobtitle Department Company/Institute Street ZIP Code, City, Country Phone Please state your invoice address if this differs from the address given Participants with an invoice address outside of Austria, and Switzerland are requested to kindly pay by credit card. Card holder Card number Security code Date I am interested in sponsoring. Fax Valid until (MM/yyyy) +Your signature www Visa Mastercard American Express Registration: Registrations for conference attendance must be made in writing. Confirmation of your registration and the associated invoice will be mailed to you. Please do not pay your conference attendance fee until you have received our invoice and its invoice number to be stated for transfer. Conference Venue TU Dortmund University, Campus Nord, Friedrich-Wöhler-Weg 6, Dortmund, Hotel Reservation A contingent of rooms is reserved for participants in the Ibis Hotel Dortmund West, Sorbenweg 2, Dortmund, Tel , F , Please book your room by August 10 th, 2014 the latest and refer to the VDI-Conference. VDI Wissensforum service package: The conference package includes the conference documents (VDI-Bericht), coffee-break beverages, lunch and the evening event. Conference attendance conditions and terms: By way of your registration you accept the conference attendance conditions and terms of VDI Wissensforum GmbH as binding. Any cancellation of your registration must be made in writing. We will charge you only an administrative fee of plus German VAT if you cancel your registration earlier than 14 days ahead of the conference date. Any cancellation that reaches us after this deadline will entail the conference attendance fee as stated in our invoice to be charged in full. The date of the post office stamp of your written cancellation will be the decisive criterion. In that case, we will gladly mail you the con ference documents on request. Subject to agreement, you may name a substitute participant. Individual parts and sections of conferences and seminars cannot be booked. You will be informed without delay if an event has to be cancelled for unforeseeable reasons. In that instance, you will be entitled only to a refund of your conference attendance fee if already paid. We reserve the right to exchange speakers and/or change the program sequence in exceptional cases. In any case, the liability of VDI Wissensforum GmbH is restricted exclusively to the conference attendance fee. Data protection: VDI Wissensforum GmbH captures and processes the address data of conference participants for their own corporate advertising purposes, enabling renowned companies and institutes to reach out to participants by way of information and offers within their own marketing activities. We have outsourced in part the technical implementation of data processing to external service providers. If you do not want to receive any information and offers in the future, you may contradict the use of your personal data by us or any third parties for advertising purposes. In that case, kindly notify us of your contradiction by using the address wissensforum@ vdi.de or any other of the contact options.
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