Cable-In-Conduit Solutions.

Transcription

1 Cable-In-Conduit Solutions

2 Cable-In-Conduit Solutions

3 Southwire Company One Southwire Drive, Carrollton, GA Printed in the USA, Southwire Company, LLC. All Rights Reserved. Registered Trademark and Trademark of Southwire Company, LLC. National Electric Code and NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA CIC-CA02

4 NOTES 30

5 FAQS 1. IS IT UL LISTED? HDPE made to ASTM and UL standards extruded over UL cables are UL listed according to NEC article 354 NUCC. UL markings are available on Schedule 40 duct only and are available upon request. 2. HOW IS IT TERMINATED? SIMpull Cable-in-Conduit can be stubbed up directly into pole bases, pull boxes, and transformer pads. If necessary, compression or glue-on fittings are available. 3. WHAT CABLES ARE AVAILABLE PRE-INSTALLED? We can extrude our duct over nearly all of the cables in our catalog. 4. HOW MANY CABLES CAN I GET INSIDE? Cable fill is limited to NEC fill tables. 5. WHAT SIZES DOES IT COME IN? SIMpull Cable-in-Conduit is currently available in 3/4" thru 3". 6. HOW FLEXIBLE IS IT? Conduit bend radius is 10 times the OD of the duct, which allows bends to be made that are similar to industry sweep elbows. Conduit will easily follow contours of a trench and be directed around obstacles. 7. CAN YOU USE IT IN COLD WEATHER? While HDPE conduit stiffens in extreme cold, it remains flexible for installation to temperatures of -25 C. 8. CAN YOU USE IT INDOORS? No! Outdoor uses only. 9. HOW MUCH CAN I GET ON A REEL? It depends on the size of the duct. For a general reference, please see the chart on page 27 of this catalog. 10. DOES IT HAVE A MEMORY? While CIC will lay nicely in a trench, the cut ends will exhibit a slight bend. This bend is used as an advantage during installation to create sweeps. The material will relax over time to its original straight position. 11. CAN I GET EXACT LENGTHS? Exact cut lengths are available from stocked master reels. Most made to order custom configurations will have a tolerance of 5-10% HOW CAN IT BE INSTALLED? CIC can be installed in open trench, directionally bored, or plowed into the ground. 13. WHAT COLORS ARE AVAILABLE? Southwire conduit is available in black, red, orange, and grey. Striping is also available. 14. ARE THE REELS RETURNABLE? Wood reels and steel-spoked reels are recyclable or available for reel recovery through our partnership with Sonoco. Recovery is subject to end-user location, condition, and number of reels available for return. Please call your sales rep for details. 15. CAN YOU PULL THE CONDUCTORS OUT AFTER THEY ARE INSTALLED? Conductors are pre-lubed prior to extrusion and installed loosely inside the conduit so that they are easily removed, if needed. 16. CAN YOU INSTALL MV CABLES IN CIC? Yes, medium voltage cables can be installed. 17. WHAT IS THE PROPER WAY TO EXPOSE THE CONDUCTORS? Care needs to used when removing conduit so as not to damage the conductors. Southwire recommends the use of a pipe cutter to score the conduit deep enough that the duct can be snapped off before completely cutting through the plastic. 18. SHOULD HDPE DUCT BE PAID OFF THE TOP OR THE BOTTOM OF THE REEL? It will depend on the method of installation. For open trenches, pay off from the bottom of the reel. For plowed installations, pay off from the top of the reel. For directional boring, either method can be used. When pulling into a vault, pay off from the top of the reel. 19. WHY DO I NEED TO CUT BOTH ENDS OF THE CABLE FREE? The cable needs to be able to move freely inside the conduit. If one side is tied, it may cause the conduit to snake resulting in damage to the cable and/or conduit. 20. WHY IS THERE MORE CONDUIT THAN CABLE? Due to the installation process there is approximately 1.5% more conduit than cable. This is taken into account during production and tagged reel lengths are based on the cable installed. This excess duct is carried at the pay-off end of the reel and should be taken into account when starting a run. (A 600' run should have approximately a 9' length of duct at the beginning end).

6 GLOSSARY FAQS & GLOSSARY HDPE...High Density Polyethylene Directional Boring... Create an underground tunnel to pull duct into without disturbing surface structures. Plowing... A method of installing duct that uses a large plow with a chute to feed the duct directly into the ground in a narrow trench created by the plow blade. Trenching... An open trench created by a backhoe or a trencher Trencher... A piece of construction equipment used to dig trenches, especially for laying pipes or cables PVC...Polyvinyl Chloride DOT...Department of Transportation SDR... Dimensional ratio: Wall thickness increases as OD increases ASTM... ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards. NPS... Nominal Pipe Size: Diameter of pipe in inches Schedule Wall thickness based on UL and ASTM standards Schedule Wall thickness based on UL and ASTM standards TC-7 STD Wall... Wall thickness based on Nema TC-7 thinnest wall SDR Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thinner wall than 11 SDR Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thicker wall than 13.5 UL...Underwriters Laboratories NEMA...National Electrical Manufacturers Association Metal-Spoked Reels... Non-returnable reels for SIMpull Cable-in-Conduit and empty duct with adjustable drum size to accommodate different sized conduit MV...Medium Voltage 5 kv to 69 kv PSI... Pounds per square inch. A measurement of pressure Bend Radius... The minimum radius a conduit can be bent without compromising duct. THW-2... Thermoplastic insulation (usually PVC), heat resistant (90 C rating), suitable for wet locations THWN-2... Same as THW except nylon jacket over reduced insulation thickness. Also rated THHN. THHN... Thermoplastic insulation (usually PVC), high heat resistant (90 C rating), dry locations only, nylon jacket. Also rated THWN. TFFN... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated MTW and AWM. TFN... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated AWM. XHHW-2... Cross-linked polyethylene insulation (X), high heat resistant (90 C rating) for wet and dry locations. RHH... Rubber insulation (we actually use crosslinked polyethylene because it qualifies for rubber), heat resistant (90 C rating) for dry locations only. RHW-2... Rubber insulation (cross-linked polyethylene is used by most manufacturers), heat resistant (90 C), suitable for wet locations. USE-2... Underground Service Entrance. Most utilize cross-linked polyethylene insulation rated for 90 C in direct burial applications. Product is usually triple rated RHH-RHW-2-USE-2. UD...Underground NEC...National Electrical Code RoHS...Restriction of Hazardous Substances XLP...Cross-linked Polyethylene AWG...American Wire Gauge CSA...Canada Standards Association HMWPE...High Molecular Weight Polyethylene ICEA...Insulated Cable Engineers Association ANSI...American Nation Standard Institute TRXLP...Tree-retardant Cross-linked Polyethylene AEIC... Association of Edison Illuminating Companies EPR...Ethylene Propylene Rubber PV...Photovoltaic UF...Underground Feeder PSI...Pounds per Square Inch Cross-Linking... Inter-molecular bonds between long-chain thermoplastic polymers due to chemical or electro bombardment; the properties of the resulting thermo-setting material are usually improved. Circular Mil... The area of a circle one thousandth of an inch in diameter Mil... A unit used in measuring diameter of a wire or thickness of insulation over a conductor; one one-thousandth of an inch (.001") Kcmil... A unit of conductor area in thousands of circular mils FAQS & GLOSSARY 29

7 REELS All products are available on wooden, poly-fiber, or metal-spoked reels as shown. All Southwire Cable-in-Conduit and empty duct have end caps applied during the manufacturing process to keep moisture and contaminates from entering the duct while not in use. Reels are tagged with weatherproof placards that display pertinent information regarding the product. Reel wrap may also be available upon request. 26

8 REELS STANDARD SOUTHWIRE REEL DIMENSIONS AND WEIGHT CHART LENGTH (feet) WEIGHTS, MEASUREMENTS, AND PACKAGING 0.75 INCH 1 INCH 1.25 INCHES 1.5 INCHES 2 INCHES 2.5 INCHES 3 INCHES 4 INCHES REELS # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # Flange Traverse Drum *Other lengths may be available upon request. **Chart is for reference only. Southwire has the right to substitute similar reels as needed. 27

9 STANDARD END CAPS APPLICATIONS Standard end caps are used to keep contaminates and water out of the duct when the reel is not in use. Standard ends can be used with any cable configuration in duct. PRODUCT DETAILS Available in sizes 3/4", 1", 1 1/2", 2" and 2 1/2" Adaptable, Push-On Style Caps Flexible PVC Weather-Tight Seal 24

10 CONDUIT ACCESSORIES STANDARD END CAPS REFERENCE DESCRIPTIONS SIZE G G G G G STANDARD END CAPS 25

11 E-LOC QUICK SEAL TERMINATION FITTINGS & DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS APPLICATIONS E-LOC QUICK SEAL TERMINATION FITTINGS Quick Seal Terminations join HDPE to assorted cabinets or meter bases. Quick Seal Terminations incorporate E-Loc or Double E-Loc features to create a weather-resistant seal. PRODUCT DETAILS DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS E-LOC QUICK SEAL TERMINATION FITTINGS HDPE male termination Threaded lock-nut connection No additional tools required Available in 3/4" to 2 1/2" DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS Locking compression HDPE male termination Threaded lock-nut connection No additional tools required Available in 1 1/4" to 2" Weather-Resistant Seal HDPE Threaded Lock-Nut Connection 22

12 CONDUIT ACCESSORIES E-LOC QUICK SEAL TERMINATION FITTINGS REFERENCE DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS DESCRIPTIONS NOMINAL SIZE ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor REFERENCE DESCRIPTIONS NOMINAL SIZE DETA Locking compression HDPE terminal adaptor DETA Locking compression HDPE terminal adaptor DETA Locking compression HDPE terminal adaptor TYPE TYPE E-LOC QUICK SEAL TERMINATION FITTINGS & DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS 23

13 E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS APPLICATIONS E-LOC TRANSITION FITTINGS E-Loc and Double E-Loc transition fittings provide a threaded transition between any IPS tapered threaded rigid pipe and HDPE or a male solvent weld transition between PVC and HDPE pipe. One side of the transition fitting is a compression coupling and the other side is either a glued or threaded coupling allowing for a watertight connection of dissimilar material. PRODUCT DETAILS DOUBLE E-LOC TRANSITION FITTINGS E-LOC TRANSITION FITTINGS HDPE to threaded rigid pipe HDPE to solvent welded connection HDPE to PVC Size ranging from 3/4" to 2" No additional tools required for installation Airtight Connections DOUBLE E-LOC TRANSITION FITTINGS Locking compression HDPE to rigid pipe Locking compression HDPE to solvent weld Size ranging from 1 1/4" to 2" No addition tools required for installation Low Profile Excellent Pull-Out Resistance 20

14 CONDUIT ACCESSORIES E-LOC TRANSITION FITTINGS REFERENCE DOUBLE E-LOC TRANSITION FITTINGS DESCRIPTIONS NOMINAL SIZE ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end REFERENCE DESCRIPTIONS NOMINAL SIZE DEL MPT HDPE to any IPS threaded pipe DEL MPT HDPE to any IPS threaded pipe DEL MPT HDPE to any IPS threaded pipe DEL MSW HDPE to PVC standard or bell end DEL MSW HDPE to PVC standard or bell end DEL MSW HDPE to PVC standard or bell end TYPE TYPE E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS 21

15 DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS APPLICATIONS DOUBLE E-LOC COUPLINGS The Double E-Loc is a locking compression coupling used to join smooth, ribbed, corrugated or Figure 8 High Density Polyethylene (HDPE) conduit. The locking, pressure-tight design makes the Double E-Loc an ideal coupling for pneumatic cable placing applications when air and watertight integrity of the system is imperative. Unmatched pressure ratings, pull-out resistance, no metal parts, and no special tools make the Double E-Loc the preferred coupling. Lock rings specially designed to grip rigid PVC and steel pipe are also available. Double E-Loc Transition Couplings have the same great features as the Double E-Loc Couplings, but provide the ability to connect conduit of different sizes. Lock rings designed to grip PVC and steel allow for a single coupling to transition to both a dissimilar size and dissimilar material. DOUBLE E-LOC TRANSITION COUPLINGS PRODUCT DETAILS Can withstand 200 psi internal pressure Provide pull-out resistance in excess of ASTM standards for HDPE Sizes from 3/4" to 2" available No additional tools required for installation Locking Compression Coupling No Special Tools Required Sizes 3/4" to 2" 18

16 CONDUIT ACCESSORIES DOUBLE E-LOC COUPLINGS REFERENCE WEIGHTS, MEASUREMENTS, AND PACKAGING NOMINAL SIZE DOUBLE E-LOC TRANSITION COUPLINGS STANDARD DUCT SIZE LENGTH PIECES PER CARTON WEIGHT PER CARTON (lbs) DEL " O.D. DUCT (1" IPS) DEL " O.D. DUCT (1.25" IPS) DEL " O.D. DUCT (1.5" IPS) DEL " O.D. DUCT (2" IPS) REFERENCE MEASUREMENTS AND PACKAGING FROM TRANSITION SIZE O.D. TO PIECES PER CARTON DEL DEL DEL DEL DEL DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS 19

17 E-LOC & E-LOC TRANSITION COUPLINGS APPLICATIONS E-LOC COUPLINGS E-LOC TRANSITION COUPLINGS Watertight/Airtight Connection Ability to Join Dissimilar Materials The E-Loc Coupling is a compression coupling that provides a watertight/airtight connection in buried, or restrained applications. The ability to join dissimilar materials, such as PVC, HDPE, fiberglass, or metal, makes the E-Loc a versatile coupling for the telephone, electrical, and cable industries. Patented. E-Loc Couplings are available to fit conduit sizes from 3/4" through 4". Easy to install without the need for additional tools or equipment. Watertight to 200 psi restrained on smooth wall conduit. Also seals on ribbed and corrugated duct. Custom lengths and non-standard IPS diameters are available. Allows for transitions between different materials with one coupling. E-Loc Transition Couplings have all the great features of an E-Loc Coupling while providing a transition from one size conduit to another. This includes the ability to transition to dissimilar materials such as PVC, HDPE, fiberglass, and metal. Allows for transitions between different sizes and materials with one coupling. PRODUCT DETAILS Can join ducts made from dissimilar materials Can withstand 200 psi restrained on smooth wall conduit Size range from 3/4" through 4" Transitions between sizes available No additional tooling required for installation Easy Installation Custom Lengths and Non-Standard IPS Diameters Available 16

18 CONDUIT ACCESSORIES E-LOC COUPLINGS REFERENCE WEIGHTS, MEASUREMENTS, AND PACKAGING NOMINAL SIZE E-LOC TRANSITION COUPLINGS STANDARD DUCT SIZE COUPLING BODY O.D. LENGTH PIECES PER CARTON WEIGHT PER CARTON (lbs) EL " 3/4" IPS EL " 1" IPS & SCH EL " 1.25" IPS EL " 1.5" IPS EL " 2" IPS EL " 2.5" IPS EL " 3" IPS EL " 3" IPS x 8" LG EL " 3" IPS x 12" LG ELR " REPAIR SLEEVE EL " 4" IPS *Standard coupling length is 6" unless noted otherwise. REFERENCE DESCRIPTIONS DESCRIPTION E-LOC & E-LOC TRANSITION COUPLINGS ELA CPLG, E-LOC TRANS 1.660" x 1.050" ELA CPLG, E-LOC TRANS 1.660" x 1.315" ELA CPLG, E-LOC TRANS 1.900" x 1.315" ELA CPLG, E-LOC TRANS 1.900" x 1.660" ELA CPLG, E-LOC TRANS 2.375" x 1.315" ELA CPLG, E-LOC TRANS 2.375" x 1.660" ELA CPLG, E-LOC TRANS 2.375" x 1.900" ELA CPLG, E-LOC TRANS 2.875" x 2.375" ELA CPLG, E-LOC TRANS 3.500" x 1.900" ELA CPLG, E-LOC TRANS 3.500" x 2.375" ELA CPLG, E-LOC TRANS 3.500" x 2.875" ELA CPLG, E-LOC TRANS 4.500" x 2.375" ELA CPLG, E-LOC TRANS 4.500" x 2.875" ELA CPLG, E-LOC TRANS 4.500" x 3.500" 17

19 COPPER-CLAD STEEL TRACER WIRE BLUE INSULATION RED INSULATION APPLICATIONS Used as tracer wire to locate buried conduit 30 volt constructions suitable for direct burial 30 or 600 volt rating (depending on insulation thickness) ORANGE INSULATION BLACK INSULATION INDUSTRY APPROVALS Southwire s Copper-Clad Steel Tracer Wire meets or exceeds the following applicable ASTM specifications: B 869: Copper-Clad Steel Wire for Cable TV Drop Wire B 910: Annealed Copper-Clad Steel Wire UL Listed for Tracer Wire GREEN INSULATION Copper-Clad Steel Solid Conductor CONSTRUCTION Copper-clad steel solid conductor 18 AWG to 10 AWG 21% conductivity annealed Low carbon (LC) Insulated with high molecular weight polyethylene (HMWPE) Color options: yellow, blue, red, orange, black, green UL Listed Insulated with HMWPE Color Options Available: Yellow, Blue, Red, Orange, Black, Green CONDUIT Fiber Optic Cable CATV/Telephone Gas Electric Water Sewer COLORS COLOR OPTIONS orange orange yellow black, red blue green 14

20 CONDUIT SOLUTIONS SIZE (AWG) WEIGHTS AND MEASUREMENTS CONDUCTOR NOMINAL O.D. INSULATION THICKNESS 30 VOLTS OVERALL NOMINAL O.D. APPROX. WEIGHT (lbs/1000 ft) VOLTS COPPER-CLAD STEEL TRACER WIRE 15

21 COPPER TRACER WIRE BLUE INSULATION RED INSULATION APPLICATIONS Used as tracer wire to locate buried conduit 30 volt constructions suitable for direct burial 30 or 600 volt depending on insulation thickness ORANGE INSULATION BLACK INSULATION INDUSTRY APPROVALS Southwire's soft-drawn copper tracer wire meets or exceeds the following ASTM specifications: B 3: Soft or Annealed copper wire UL listed as tracer wire GREEN INSULATION CONSTRUCTION Soft drawn copper solid conductor 16 AWG to 8 AWG Insulated with high molecular weight polyethylene (HMWPE) Color options: yellow, blue, red, orange, black, green Soft Drawn Copper Wire UL Listed Fiber Optic Cable COLOR OPTIONS orange Insulated with HMWPE Color Options Available: Yellow, Blue, Red, Orange, Black, Green CONDUIT CATV/Telephone Gas Electric Water Sewer COLORS orange yellow black, red blue green 12

22 CONDUIT SOLUTIONS SIZE (AWG) WEIGHTS AND MEASUREMENTS CONDUCTOR NOMINAL O.D. INSULATION THICKNESS 30 VOLTS OVERALL NOMINAL O.D. APPROX. WEIGHT (lbs/1000 ft) VOLTS COPPER TRACER WIRE 13

23 PULL TAPE CONSTRUCTION PRE-INSTALLED IN CONDUIT AVAILABLE ON A REEL High strength measuring and flat woven pulling tape 100% polyester for low absorption of moisture Resistant to conduit cutting/burning-through during pulling Low elongation for safety and accuracy Printed with sequential footage markings for easy locating OPTIONS Available in 1130#, 1250#, 1800#, and 2500# tensile strength 1800# and 2500# tape also available with a locatable tracer wire pre-installed Available on a reel Available pre-installed in conduit Reel Pre-Installed in Conduit High-Strength Flat Woven Sequential Footage Markings 10

24 CONDUIT SOLUTIONS WEIGHTS, MEASUREMENTS, AND PACKAGING TENSILE STRENGTH (lbs) APPROX. WIDTH SPOOL LENGTH (feet) SPOOL SIZE WEIGHT PER SPOOL (lbs) x x x x x x x x PULL TAPE 11

25 RIBBED CONDUIT & RIBBED CONDUIT WITH PULL TAPE RIBBED RIBBED WITH PULL TAPE APPLICATIONS Commonly installed from transformer to transformer or as underground cables exiting substations INDUSTRY APPROVALS Ribbed ducts are made of high-density polyethylene resin meeting the requirements of ASTM D All conduit is manufactured in accordance with ASTM F Conduit comes in a variety of color options and is made in accordance with NEMA TC-7 and ASTM D Material meets or exceeds the requirements in ASTM D3350 for Class PE435540C (Black) or E (colors with UV Stabilizers). UL Listed CONSTRUCTION HDPE conduit Available as Schedule 40, Schedule 80, SDR 11, and SDR 13.5 HDPE Conduit Ribbed Ribbed with Pull Tape UL Listed Color Options Available: Black, Red, Orange, Gray Striping is Available CONDUIT OPTIONS Available in sizes 3/4" through 4" Ribbed Ribbed with pull tape Available with UL markings on 3/4" through 3" Schedule 40 conduit Color options: black, red, orange, gray. Striping is also available. Available with pull tape pre-installed to eliminate the time and labor of having to install it in the field Fiber Optic Cable CATV/Telephone Electric COLORS COLOR OPTIONS orange orange black, gray, red PROPERTY TEST METHOD VALUE Density D g/cc Melt Index D g/10 min Flexural Modulus D ,000 psi Tensile Strength D in/min SP-NCLS ESCR F2136 >1000 hrs Hydrostatic Design Basis D2837 N/A 8

26 CONDUIT SOLUTIONS NOMINAL SIZE WEIGHTS AND MEASUREMENTS NOMINAL OUTSIDE DIAMETER MINIMUM WALL THICKNESS NOMINAL INSIDE DIAMETER SCHEDULE 40 MINIMUM BENDING RADIUS MAXIMUM PULLING TENSION (lbs) WEIGHT (lbs/1000 ft) SCHEDULE SDR SDR RIBBED CONDUIT & RIBBED CONDUIT WITH PULL TAPE For conduit with ribbed interior reduce Nominal Inside Diameter by 0.050" 9

27 SMOOTH CONDUIT & SMOOTH CONDUIT WITH PULL TAPE SMOOTH SMOOTH WITH PULL TAPE APPLICATIONS Commonly installed from transformer to transformer or as underground cables exiting substations INDUSTRY APPROVALS Smooth wall ducts are made of high-density polyethylene resin meeting the requirements of ASTM D All conduit is manufactured in accordance with ASTM F Standard wall conduit comes in a variety of color options and is made in accordance with NEMA TC-7 and ASTM D Material meets or exceeds the requirements in ASTM D3350 for Class PE435540C (Black) or E (colors with UV Stabilizers). UL Listed CONSTRUCTION HDPE conduit Available as Schedule 40, Schedule 80, SDR 11, and SDR 13.5 HDPE Conduit Smooth Smooth with Pull Tape UL Listed Color Options Available: Black, Red, Orange, Gray Striping is Available CONDUIT OPTIONS Available in sizes 3/4" through 4" Smooth Smooth with pull tape Available with UL markings on 3/4" through 3" Schedule 40 conduit Color options: black, red, orange, gray. Striping is also available. Available with pull tape pre-installed to eliminate the time and labor of having to install it in the field Fiber Optic Cable CATV/Telephone Electric COLORS COLOR OPTIONS orange orange black, gray, red PROPERTY TEST METHOD VALUE Density D g/cc Melt Index D g/10 min Flexural Modulus D ,000 psi Tensile Strength D in/min SP-NCLS ESCR F2136 >1000 hrs Hydrostatic Design Basis D2837 N/A 6

28 CONDUIT SOLUTIONS NOMINAL SIZE WEIGHTS AND MEASUREMENTS NOMINAL OUTSIDE DIAMETER MINIMUM WALL THICKNESS NOMINAL INSIDE DIAMETER SCHEDULE 40 MINIMUM BENDING RADIUS MAXIMUM PULLING TENSION (lbs) WEIGHT (lbs/1000 ft) SCHEDULE SDR SDR SMOOTH CONDUIT & SMOOTH CONDUIT WITH PULL TAPE 7

29 SIMpull CABLE-IN-CONDUIT ALUMINUM SECONDARY CABLES COPPER SECONDARY CABLES APPLICATIONS Refer to pages 2-3 of this catalog INDUSTRY APPROVALS Smooth wall ducts are made of high-density polyethylene resin meeting the requirements of ASTM D All conduit is manufactured in accordance with ASTM F Standard wall conduit comes in a variety of color options and is made in accordance with NEMA TC-7 and ASTM D UL Listed CONSTRUCTION Manufactured by continuously extruding HDPE loosely around the cable assembly with no adhesion between the conduit and the cable, thus leaving the cables free in the conduit. Lubrication is applied to the cable, allowing for cables to be pulled out and replaced if necessary. All cables are installed as single conductors or paralleled in HDPE conduit and are available in Standard Wall, Schedule 40, Schedule 80, SDR 13.5, SDR 11, and SDR 17. Single Conductors or Paralleled HDPE Conduit Color Options Available: Black, Red, Orange, Gray Striping is Available CONDUIT OPTIONS 600 V, MV, Fiber, and Specialty Cables Available with UL marking on 3/4" through 3" Schedule 40 conduit Color options available: black, red, orange, gray. Striping is also available. Fiber Optic Cable CATV/Telephone Electric COLORS COLOR OPTIONS orange orange black, gray, red PROPERTY TEST METHOD VALUE Density D g/cc Melt Index D g/10 min Flexural Modulus D ,000 psi Tensile Strength D in/min SP-NCLS ESCR F2136 >1000 hrs Hydrostatic Design Basis D2837 N/A 4

30 CONDUIT SOLUTIONS NOMINAL SIZE WEIGHTS AND MEASUREMENTS NOMINAL OUTSIDE DIAMETER MINIMUM WALL THICKNESS NOMINAL INSIDE DIAMETER MINIMUM BENDING RADIUS MAXIMUM PULLING TENSION (lbs) WEIGHT (lbs/1000 ft) STANDARD WALL NEMA TC SCHEDULE SCHEDULE SDR SDR SDR SIMpull CABLE-IN-CONDUIT 5

31 CABLE-IN-CONDUIT APPLICATIONS WIND Common Cables: Fiber, AL PV, AL MV TRXLP Applications: Collection of Power Generated by Wind Turbines SOLAR Common Cables: AL PV, Fiber, AL THHN, CU THHN, AL MV TRXLP, AL MV EPR, AL RWU90, AL USE, CU USE Applications: Collection of Power Generated by Solar Panels UTILITY SERVICE Common Cables: Al MV TRXLP, AL MV EPR, AL 600VUD Applications: Underground Distribution of Power AG IRRIGATION Common Cables: AL 600VUD, AL RWU90, CU THHN, CU UF, CU TC, AL XHHW Applications: Providing Power to Irrigation Pivots D.O.T. Common Cables: CU USE, CU THHN, CU MV90, CU XHHW, Fiber Applications: Fiber Backbones, Long Haul Fiber, High-mast Lighting, Highway Lighting AIRPORT Common Cables: CU L-824, CU USE, CU XHHW Applications: Runway Lighting, Volt Power, Apron Lighting 2

32 CIC APPLICATIONS UTILITY RESIDENTIAL Common Cables: AL USE, AL RWU90, AL 600VUD Applications: Power to the Home STREETLIGHT Common Cables: CU USE, CU THHN, CU XHHW, AL USE, AL THHN, AL XHHW, AL 600VUD, AL RWU90 Applications: Residential Street Lighting, Campus Lighting, City Park Lighting, Walkway Lighting PARKING DECK Common Cables: CU XHHW, CU USE, CU THHN Applications: Lighting RAILROAD Common Cables: AL MV TRXLP, AL MV EPR, Fiber, Railroad Signal Cable Applications: Railroad Signals, Fiber Backbone, Long Haul Fiber, Power Transmission RV PARK Common Cables: AL MV TRXLP, AL MV EPR, CU MV TRXLP, CU MV EPR, AL 600VUD, AL THHN, AL XHHW, AL USE, AL RWU90 Applications: Main Power Feed, Power to Pedestals TURF IRRIGATION Common Cables: CU THHN Applications: Commercial Sprinkler Systems 3

33 TABLE OF CONTENTS CABLE-IN-CONDUIT SOLUTIONS CIC APPLICATIONS... 2 SIMpull CABLE-IN-CONDUIT... 4 SMOOTH CONDUIT RIBBED CONDUIT WITH & WITHOUT PULL TAPE... 6 WITH & WITHOUT PULL TAPE... 8 PULL TAPE COPPER TRACER WIRE COPPER-CLAD STEEL TRACER WIRE E-LOC & E-LOC TRANSITION COUPLINGS DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS QUICK SEAL TERMINATION FITTINGS STANDARD END CAPS REELS FAQS GLOSSARY BENEFITS OF CABLE-IN-CONDUIT 1. Protects cable: During shipment During installation During operation 2. Reduces labor costs by: Eliminating separate handling of both pipe and wire Eliminating assembly of 20' conduit sections Eliminating pulling of wire into duct 3. Can eliminate need for special pulling equipment. 4. Helps reduce freight costs. 5. Allows for various installation methods which may reduce installation and restoration costs. 6. Can reduce replacement and upgrade costs. 7. HDPE conduit is flexible as opposed to rigid PVC pipe. 8. Available in various colors or stripes. 9. Available in continuous lengths. See reel cart in back of this catalog. Ask us if you don't see a cable you need in this catalog. Practically any cable Southwire manufactures can be provided as a cable-in-conduit solution. *Subject to size and weight 1

34 Meet your single-source cable-in-conduit supplier. Our People: Southwire started in 1950 with only 12 employees in Carrollton, Georgia. Today, we employ more than 5,200 people in sales offices, distribution centers and manufacturing facilities throughout North America. And it s our people who continue to make Southwire thrive. By forming close relationships with our customers, we re able to better understand their needs through conversation, observation and research. Our employees remain the vital source behind our innovative products and services. Our Services: Through an unparalleled commitment to excellent service, Southwire is able to fulfill your cable-in-conduit needs. Our simplified ordering process and stocking and kitting services are set up to provide you with exactly the amount of product you need. And with nine distribution centers located through the nation, we offer flexible shipping options to deliver your materials to you exactly when and where you need them. Our Products: Our dedication to increasing safety, productivity and profitability is behind every Southwire product. And as the only single-source provider to manufacture both cable and conduit, our cable-in-conduit solutions are engineered for simplified, safe and low-cost installation. Along with hundreds of configurations available, we also offer customized cable-in-conduit solutions of nearly any wire and cable product in our catalog. Our Innovation: For more than 60 years, Southwire has been dedicated to remaining at the forefront of the industry. And our cable-in-conduit solutions are evidence of that dedication. Our on-site D.B. Cofer Technology Center is the industry leader in new product innovation, development and research. And we are committed to connecting with you to understand your challenges, help simplify your processes and discover new ways to better serve you.

35 Southwire Company One Southwire Drive, Carrollton, GA Printed in the USA, Southwire Company, LLC. All Rights Reserved. Registered Trademark and Trademark of Southwire Company, LLC. National Electric Code and NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA CIC-CA02

36 NOTES 30

37 FAQS 1. IS IT UL LISTED? HDPE made to ASTM and UL standards extruded over UL cables are UL listed according to NEC article 354 NUCC. UL markings are available on Schedule 40 duct only and are available upon request. 2. HOW IS IT TERMINATED? SIMpull Cable-in-Conduit can be stubbed up directly into pole bases, pull boxes, and transformer pads. If necessary, compression or glue-on fittings are available. 3. WHAT CABLES ARE AVAILABLE PRE-INSTALLED? We can extrude our duct over nearly all of the cables in our catalog. 4. HOW MANY CABLES CAN I GET INSIDE? Cable fill is limited to NEC fill tables. 5. WHAT SIZES DOES IT COME IN? SIMpull Cable-in-Conduit is currently available in 3/4" thru 3". 6. HOW FLEXIBLE IS IT? Conduit bend radius is 10 times the OD of the duct, which allows bends to be made that are similar to industry sweep elbows. Conduit will easily follow contours of a trench and be directed around obstacles. 7. CAN YOU USE IT IN COLD WEATHER? While HDPE conduit stiffens in extreme cold, it remains flexible for installation to temperatures of -25 C. 8. CAN YOU USE IT INDOORS? No! Outdoor uses only. 9. HOW MUCH CAN I GET ON A REEL? It depends on the size of the duct. For a general reference, please see the chart on page 27 of this catalog. 10. DOES IT HAVE A MEMORY? While CIC will lay nicely in a trench, the cut ends will exhibit a slight bend. This bend is used as an advantage during installation to create sweeps. The material will relax over time to its original straight position. 11. CAN I GET EXACT LENGTHS? Exact cut lengths are available from stocked master reels. Most made to order custom configurations will have a tolerance of 5-10% HOW CAN IT BE INSTALLED? CIC can be installed in open trench, directionally bored, or plowed into the ground. 13. WHAT COLORS ARE AVAILABLE? Southwire conduit is available in black, red, orange, and grey. Striping is also available. 14. ARE THE REELS RETURNABLE? Wood reels and steel-spoked reels are recyclable or available for reel recovery through our partnership with Sonoco. Recovery is subject to end-user location, condition, and number of reels available for return. Please call your sales rep for details. 15. CAN YOU PULL THE CONDUCTORS OUT AFTER THEY ARE INSTALLED? Conductors are pre-lubed prior to extrusion and installed loosely inside the conduit so that they are easily removed, if needed. 16. CAN YOU INSTALL MV CABLES IN CIC? Yes, medium voltage cables can be installed. 17. WHAT IS THE PROPER WAY TO EXPOSE THE CONDUCTORS? Care needs to used when removing conduit so as not to damage the conductors. Southwire recommends the use of a pipe cutter to score the conduit deep enough that the duct can be snapped off before completely cutting through the plastic. 18. SHOULD HDPE DUCT BE PAID OFF THE TOP OR THE BOTTOM OF THE REEL? It will depend on the method of installation. For open trenches, pay off from the bottom of the reel. For plowed installations, pay off from the top of the reel. For directional boring, either method can be used. When pulling into a vault, pay off from the top of the reel. 19. WHY DO I NEED TO CUT BOTH ENDS OF THE CABLE FREE? The cable needs to be able to move freely inside the conduit. If one side is tied, it may cause the conduit to snake resulting in damage to the cable and/or conduit. 20. WHY IS THERE MORE CONDUIT THAN CABLE? Due to the installation process there is approximately 1.5% more conduit than cable. This is taken into account during production and tagged reel lengths are based on the cable installed. This excess duct is carried at the pay-off end of the reel and should be taken into account when starting a run. (A 600' run should have approximately a 9' length of duct at the beginning end).

38 GLOSSARY FAQS & GLOSSARY HDPE...High Density Polyethylene Directional Boring...Create an underground tunnel to pull duct into without disturbing surface structures. Plowing...A method of installing duct that uses a large plow with a chute to feed the duct directly into the ground in a narrow trench created by the plow blade. Trenching...An open trench created by a backhoe or a trencher Trencher...A piece of construction equipment used to dig trenches, especially for laying pipes or cables PVC...Polyvinyl Chloride DOT...Department of Transportation SDR...Dimensional ratio: Wall thickness increases as OD increases ASTM...ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards. NPS...Nominal Pipe Size: Diameter of pipe in inches Schedule 40...Wall thickness based on UL and ASTM standards Schedule 80...Wall thickness based on UL and ASTM standards TC-7 STD Wall...Wall thickness based on Nema TC-7 thinnest wall SDR Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thinner wall than 11 SDR Wall thickness based on Nema TC-7: Wall thickness increases in proportion to the diameter; thicker wall than 13.5 UL...Underwriters Laboratories NEMA...National Electrical Manufacturers Association Metal-Spoked Reels... Non-returnable reels for SIMpull Cable-in-Conduit and empty duct with adjustable drum size to accommodate different sized conduit MV...Medium Voltage 5 kv to 69 kv PSI... Pounds per square inch. A measurement of pressure Bend Radius... The minimum radius a conduit can be bent without compromising duct. THW-2... Thermoplastic insulation (usually PVC), heat resistant (90 C rating), suitable for wet locations THWN-2... Same as THW except nylon jacket over reduced insulation thickness. Also rated THHN. THHN... Thermoplastic insulation (usually PVC), high heat resistant (90 C rating), dry locations only, nylon jacket. Also rated THWN. TFFN... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated MTW and AWM. TFN... Thermoplastic insulation (usually PVC), fixture wire, nylon jacket. Also rated AWM. XHHW-2... Cross-linked polyethylene insulation (X), high heat resistant (90 C rating) for wet and dry locations. RHH... Rubber insulation (we actually use crosslinked polyethylene because it qualifies for rubber), heat resistant (90 C rating) for dry locations only. RHW-2... Rubber insulation (cross-linked polyethylene is used by most manufacturers), heat resistant (90 C), suitable for wet locations. USE-2... Underground Service Entrance. Most utilize cross-linked polyethylene insulation rated for 90 C in direct burial applications. Product is usually triple rated RHH-RHW-2-USE-2. UD...Underground NEC...National Electrical Code RoHS...Restriction of Hazardous Substances XLP...Cross-linked Polyethylene AWG...American Wire Gauge CSA...Canada Standards Association HMWPE...High Molecular Weight Polyethylene ICEA...Insulated Cable Engineers Association ANSI...American Nation Standard Institute TRXLP...Tree-retardant Cross-linked Polyethylene AEIC... Association of Edison Illuminating Companies EPR...Ethylene Propylene Rubber PV...Photovoltaic UF...Underground Feeder PSI...Pounds per Square Inch Cross-Linking... Inter-molecular bonds between long-chain thermoplastic polymers due to chemical or electro bombardment; the properties of the resulting thermo-setting material are usually improved. Circular Mil... The area of a circle one thousandth of an inch in diameter Mil... A unit used in measuring diameter of a wire or thickness of insulation over a conductor; one one-thousandth of an inch (.001") Kcmil... A unit of conductor area in thousands of circular mils FAQS & GLOSSARY 29

39 REELS All products are available on wooden, poly-fiber, or metal-spoked reels as shown. All Southwire Cable-in-Conduit and empty duct have end caps applied during the manufacturing process to keep moisture and contaminates from entering the duct while not in use. Reels are tagged with weatherproof placards that display pertinent information regarding the product. Reel wrap may also be available upon request. 26

40 REELS STANDARD SOUTHWIRE REEL DIMENSIONS AND WEIGHT CHART LENGTH (feet) WEIGHTS, MEASUREMENTS, AND PACKAGING 0.75 INCH 1 INCH 1.25 INCHES 1.5 INCHES 2 INCHES 2.5 INCHES 3 INCHES 4 INCHES REELS # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # Flange Traverse Drum *Other lengths may be available upon request. **Chart is for reference only. Southwire has the right to substitute similar reels as needed. 27

41 STANDARD END CAPS APPLICATIONS Standard end caps are used to keep contaminates and water out of the duct when the reel is not in use. Standard ends can be used with any cable configuration in duct. PRODUCT DETAILS Available in sizes 3/4", 1", 1 1/2", 2" and 2 1/2" Adaptable, Push-On Style Caps Flexible PVC Weather-Tight Seal 24

42 CONDUIT ACCESSORIES STANDARD END CAPS REFERENCE DESCRIPTIONS SIZE G G G G G STANDARD END CAPS 25

43 E-LOC QUICK SEAL TERMINATION FITTINGS & DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS APPLICATIONS E-LOC QUICK SEAL TERMINATION FITTINGS Quick Seal Terminations join HDPE to assorted cabinets or meter bases. Quick Seal Terminations incorporate E-Loc or Double E-Loc features to create a weather-resistant seal. PRODUCT DETAILS DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS E-LOC QUICK SEAL TERMINATION FITTINGS HDPE male termination Threaded lock-nut connection No additional tools required Available in 3/4" to 2 1/2" DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS Locking compression HDPE male termination Threaded lock-nut connection No additional tools required Available in 1 1/4" to 2" Weather-Resistant Seal HDPE Threaded Lock-Nut Connection 22

44 CONDUIT ACCESSORIES E-LOC QUICK SEAL TERMINATION FITTINGS REFERENCE DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS DESCRIPTIONS NOMINAL SIZE ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor ETA HDPE terminal adaptor REFERENCE DESCRIPTIONS NOMINAL SIZE DETA Locking compression HDPE terminal adaptor DETA Locking compression HDPE terminal adaptor DETA Locking compression HDPE terminal adaptor TYPE TYPE E-LOC QUICK SEAL TERMINATION FITTINGS & DOUBLE E-LOC QUICK SEAL TERMINATION FITTINGS 23

45 E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS APPLICATIONS E-LOC TRANSITION FITTINGS E-Loc and Double E-Loc transition fittings provide a threaded transition between any IPS tapered threaded rigid pipe and HDPE or a male solvent weld transition between PVC and HDPE pipe. One side of the transition fitting is a compression coupling and the other side is either a glued or threaded coupling allowing for a watertight connection of dissimilar material. PRODUCT DETAILS DOUBLE E-LOC TRANSITION FITTINGS E-LOC TRANSITION FITTINGS HDPE to threaded rigid pipe HDPE to solvent welded connection HDPE to PVC Size ranging from 3/4" to 2" No additional tools required for installation Airtight Connections DOUBLE E-LOC TRANSITION FITTINGS Locking compression HDPE to rigid pipe Locking compression HDPE to solvent weld Size ranging from 1 1/4" to 2" No addition tools required for installation Low Profile Excellent Pull-Out Resistance 20

46 CONDUIT ACCESSORIES E-LOC TRANSITION FITTINGS REFERENCE DOUBLE E-LOC TRANSITION FITTINGS DESCRIPTIONS NOMINAL SIZE ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MPT HDPE to any IPS threaded pipe ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end ELA MSW HDPE to PVC standard or bell end REFERENCE DESCRIPTIONS NOMINAL SIZE DEL MPT HDPE to any IPS threaded pipe DEL MPT HDPE to any IPS threaded pipe DEL MPT HDPE to any IPS threaded pipe DEL MSW HDPE to PVC standard or bell end DEL MSW HDPE to PVC standard or bell end DEL MSW HDPE to PVC standard or bell end TYPE TYPE E-LOC TRANSITION FITTINGS & DOUBLE E-LOC TRANSITION FITTINGS 21

47 DOUBLE E-LOC & DOUBLE E-LOC TRANSITION COUPLINGS APPLICATIONS DOUBLE E-LOC COUPLINGS The Double E-Loc is a locking compression coupling used to join smooth, ribbed, corrugated or Figure 8 High Density Polyethylene (HDPE) conduit. The locking, pressure-tight design makes the Double E-Loc an ideal coupling for pneumatic cable placing applications when air and watertight integrity of the system is imperative. Unmatched pressure ratings, pull-out resistance, no metal parts, and no special tools make the Double E-Loc the preferred coupling. Lock rings specially designed to grip rigid PVC and steel pipe are also available. Double E-Loc Transition Couplings have the same great features as the Double E-Loc Couplings, but provide the ability to connect conduit of different sizes. Lock rings designed to grip PVC and steel allow for a single coupling to transition to both a dissimilar size and dissimilar material. DOUBLE E-LOC TRANSITION COUPLINGS PRODUCT DETAILS Can withstand 200 psi internal pressure Provide pull-out resistance in excess of ASTM standards for HDPE Sizes from 3/4" to 2" available No additional tools required for installation Locking Compression Coupling No Special Tools Required Sizes 3/4" to 2" 18