UA-NJ Air Conditioning & Refrigeration Division Training Curriculum
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1 UA-NJ Air Conditioning & Refrigeration Division Training Curriculum 1st Year Basic Mathematics for HVAC Using formulas as an expression of logical sequence in solving problems. Measuring using a ruler Change of State formulas and application Square footage use and explanation Cubic footage determination Sensible heat formulas Basic electric formulas and terms Substitution of symbols and numbers Fraction theory Reading p/t charts and Temperature / BTU graph Basic Refrigeration Basic Physics Heat, Temperature & Heat Flow Matter & Energy Measuring Temperature / Temperature Scales Atmospheric Pressure Refrigeration Cycles Moving Heat Vapor-compression cycle Refrigerants Evaporation / condensation Vapor-compression refrigeration cycle Four major components Pressure / temperature relationship Typical refrigeration systems Types of compressors Types of metering devices Other components / accessories of refrigeration cycle Tools used in refrigeration work UA Tool List Other Hand Tools & Specialty Tools Schrader core remover, pinch-off, benders, special drivers Introduction to Servicing AC / Refrigeration systems Using gauges & p/t chart Using leak detecting tools Using evacuation tools
2 1 st Year continued Basic Electricity I Electrical Energy Introduction / Safety Electrical Charges & Magnetism Basic Electrical Terms Conductors / Insulators Measuring Electricity Electrical Quantities Voltage / Current / Resistance Types of Electricity Static / DC / AC Electrical Circuits Series / Parallel Using Electrical Meter Voltage / Amperage / Resistance Principles of Electricity Ohm's Law Kirchhoff s Law Electrical Power (Watts) Simple Control Circuit Loads & Switches Low voltage control components / Relays Basic Electrical Drawings Applied Electrical Circuits Copper Tube Soldering & Brazing Safety Copper Tube Soldering & Brazing Equipment Acetylene Tank Safety Filler Alloys & Fluxes Soldering copper tube Brazing copper tube Nitrogen use & Regulator Safety Pressure Testing for Leaks Health & Safety Complete Job Safety & Health UA Manual - The recognition of job safety & health hazards, and a Certification in OSHA 30. Also included is important information concerning the employer s responsibilities in accident prevention, along with an employee s rights and responsibilities.
3 2nd Year EPA Refrigerant Handling Certification Test Preparation Certification Procedure Test content outline Types of Certification Refrigerants History Chemical Structure Types of Refrigerants Environmental Issues Ozone Human Hazards EPA Regulations - Clean Air Act Refrigerant Safety Three R's Recover / Recycle / Reclaim Recovery Requirements & Techniques Refrigerant Leaks Detection Repair Requirements EPA Certification Test Outline - Internet EPA Site Access Mid-term UA-EPA Certification Test Electric II Motors & Wiring Diagrams Electrical Safety Basic Electricity Review Electrical Wiring Diagram Types Parts of the Wiring Diagrams Use of Diagrams Graphical Symbols ANSI Standard Diagrams Reading a Schematic Diagram Manufacturer's Electrical Diagrams Single Phase Motor Types Capacitors / Why they're used PSC Capacitor Start / Run Motor Relays Current Relay Potential Relay Three Phase Motors Voltage Unbalance Power Supplies
4 2 nd Year continued Refrigeration II - Operation & Service Condensers Evaporative type Water cooled Air Cooled Evaporators Dry expansion Flooded Compressors Reciprocating / Scroll / Rotary / Screw / Centrifugal Reciprocating Compressors Construction Failure causes Tear-down Autopsy of a Compressor (complete program)
5 3rd Year Control Theory General Control Theory Basic types of control systems Definitions of Terms Control Action On / Off Control Conventional Thermostats Heat Anticipation Reset control Energy sources Mode of control Controllers Dual input controls PI controls PID controls Servicing & Electrical Troubleshooting Electrical Safety Reading & Interpreting Wiring Schematics Sequence of Operation Servicing Procedures Troubleshooting Electrical Circuits Problem Solving Customer Relations Based on MSCA Program Customer Relations Appearance Work Habits Service Procedures Listening to the Customer Explaining Repairs Do's & Don'ts
6 3 rd Year continued Refrigeration III (Commercial) Expansion Devices, TXV Purpose Construction Operation Types Bulb Charges Distributors Servicing Manufacturers Sporlan Alco Danfoss Application of Bulb Charges Balanced Port TEV Electronic Expansion Valves Head Pressure Controls Head Master ORI ORD ORO Troubleshooting Iced Evaporators Defrost Controls CPR, EPR, Sorit, Orit, CDA Valves Operation and Adjustments Oil Pump Operation Troubleshooting Oil Problems Oil Floats Oil Separators Compressor Maintenance & Service Hill Parallel Compressor (Rack) System Start up Operation Electronic Expansion Valves EPR Hot Gas Valves Oil Failure Control Control Wiring Refrigeration Piping Practices
7 4th Year Natural Gas Heating Hydronics Properties of Natural Gas Combustion & Flame characteristics Natural Gas Burners Metering Natural Gas & Gas pressures Gas Venting Gas pipe pressure testing Pipe sizing Types of Systems Definition of Terms System pressures & relief valves Filling a system Air in water / expansion tanks System Accessories PRV valve / Flo-control valve Piping Pumps & GPM calculations Mechanical / Electrical Systems & Devices Transformers / VA calculations Motor Controllers NEMA Ratings Thermal OL Protection Lockout / Reset Relays Copeland Compressors Terminal Plate Connections Model Number ID Electronic Motor Protectors Robertshaw Texas Instruments Scroll Compressor Discus Compressor Carlyle (Carrier) Compressors 06D / 06E Familiarization & Service Capacity Control Hot Gas Oil Failure Controls Copeland Sentronic Pump / Control
8 4 th Year continued: Oil Heat Combustion Theory Oil Supply Systems Piping Systems Fuel Pump Units Types of Burners High Pressure Gun Type Burners Oil Nozzles Staging of Combustion Rigging Safety Knots & Hitches Slings Sizes & Selection Shackles & Pins Crane Signals On-line Class: Heat Pump Fundamentals Heat Pump Cycle Review refrigeration cycle Refrigerant Flow reversal Piping Arrangement Heat Pump Classification Air to Air / Water to Air Geothermal (Ground Source) Heat Pumps Heat Pump Components Coils / Compressors / Reversing Valve / Accessories Reversing Valve How it works / operation Parts of the Reversing Valve Troubleshooting Reversing Valve Defrost Mode (Air Source HP's) Defrost controls Ground Source Heat Pumps Types of Systems (Open or Closed Loop) Refrigeration Piping Arrangements Domestic Hot Water Heating Heat Pump Servicing Guidelines
9 5th Year AC Applications & Theory Fundamentals & Properties of Air Infiltration & Ventilation Calculating Outdoor Air Human comfort Air Distribution - Ducts & accessories Types of fans Measuring CFM & pressure Automatic Controls Computer Room Applications in HVAC Building Automation Fundamentals Hardware & Software Inputs & Outputs Networks and Devices Communications Programming Introduction (Basic) Internet Resources Applied Systems Centrifugal Systems Expansion Devices for Flooded Evaporators Centrifugal Compressors Carrier 32 MP Microprocessor Control Screw Chiller Technology Trane Helical Rotary Carrier 30 GX, HX Honeywell W973 Control Honeywell W7100 Control Economizers Sequence of Operation & Checkout Barber Colman HVP Type VAV Box Operation & Service VVT System (Carrier) Overview & Familiarization Understanding Electronic Controls Micro Processors Variable Speed Controls
10 5 th Year Continued Advanced A/C Principles Steam Technology Chemical dehumidification Heat Recovery systems Make-up air units Economizers Pneumatics Air Station Function of Air Station Air Filtration Pressure Regulators Thermostats Controllers Sensors Transmitters Receiver Controllers Switches & Relays Controlled Devices
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