Chicago Process Solution Summit: Liquid Analysis Made Easy

Transcription

1 Chicago Process Solution Summit: Liquid Analysis Made Easy

2 Contents Memosens Design Capabilities Advantages Transmitters CM44X Series CM44XR series Automated Services TopClean TopCal EtherNet/IP

3 Memosens: The Solution to Analog in our Digital Age

4 Problems of analog measurement Electrode features, connection and cable have impact on measured variable Use of high sophisticated golden contacts for signal transmission to the transmitter Use of cable with special high grade isolating material and of transmitters with stable ultra high impedance Calibration in the field is obligatory Moisture and corrosion are common reasons for breakdown of measuring points

5 Memosens Inductively-coupled digital Sensor Operation inductive data transmission inductive transmission of energy The electrical connection between cable and sensor is inductive This inductive connection powers the sensor head with energy It allows additionally a bidirectional and sophisticated digital data transmission between sensor head and cable coupling

6 Memosens Inductive Coupling: No Metal Contacts and Resistant to Water No shorting of contacts is possible No metal contacts to corrode No loss of signal by fouling of connector Inductive connector eliminates all the traditional problems found with electrical connectors.

7 Memosens - Integrated storage / Calibration transfer Memosens electrodes store the following data: Production data Order code, serial number Operational data total operating hours, number of sterilizations, max/min ph / T, duration of temp/ph extreme exposure Calibration data Date/Time, zero point, slope Change in calibration data from previous calibration, transmitter serial number FIELD CALIBRATIONS are still possible but CAN BE ELIMINATED and probe life can be verified and tracked.

8 Memosens Calibration Data Read from Sensor Memory

9 Memosens Makes it More Manageable Increased process measurement point availability via: Memobase Plus Reduced downtime through elimination of field work Exchange electrodes quickly Sensor trouble evaluated, INDOORS! Spare sensors don t just sit on the shelf aging: They can be continuously rotated in and out of service Lab work can be done either on a transmitter or a Memobase Plus system Transmitter

10 Memobase Plus: System Components All in one: Measure Calibrate Document PC USB cable MemoLink box Memosens cable Sensor Data + energy transfer

11 Primary Benefits of Memobase Plus Save time and money Minimized costs: Specialized knowledge is only required for efficient calibration in the laboratory rather than in the process Maximized availability of the measuring point: Sensors are exchanged quickly in the field Work safely in the lab and avoid mistakes High quality calibration and adjustment of all Memosens sensors Identical measurement technology in process and lab minimizes variability of measured values. Be prepared for audits Complete traceability thanks to detailed documentation Management of Memosens sensors over the whole sensor life time

12 Memosens Transmitters

13 Liquiline CM44X Field mount Memosens ONLY Covers all the devices available in Memosens Very user friendly menu structure Smart system recognizes new probes immediately Available with 1-8 inputs

14 Liquiline CM44XR DIN Rail/Cabinet mount Digital mulitparameter transmitter Capable of up to 8 sensor inputs Small footprint High speed installation Hot plug and play Embedded web server for remote access and alarm All of the features of the CM44X field mount transmitter

15 CM44X/R Special Features Dedicated web server for direct remote access Allows for basic read and edit Easy to expand and alter Simple change for 4 to 8 inputs Plug and play components allow for rapid alterations in the field Creature comforts on the device M12 plug configuration possible for fast and easy cable changes EtherNet/IP for seamless integration Hot plug and play intelligent design with sensors On device easy calibration Viewable sensor information

16 Available Outputs and Approvals Available Outputs Standard 4-20 ma 4-20 ma HART Foundation Fieldbus Profibus EtherNet/IP Available Approvals 3A EHEDG Nepsi FM CSA Ex FDA NEPSI

17 Automated Processes Cleaning and Calibration

18 TopClean CPC30 Very high degree of safety: Inprocess cleaning, no electrode removal necessary Automatic cleaning on detection of electrode fouling High availability: Long electrode life due to regular cleaning Low maintenance costs through automatic cleaning of electrode

19 TopClean CPC30 Cleaning only design Made specifically for automated CleanFit holder series CPA 471/472/473/474/475 Can do standing cleaning or cleaning with sterilization Can do either glass or TOPHIT probes Analog only

20 CYC300 CPC30 Cabinet Housing to fully contain the CPC30 system Central location for all nonprocess pieces

21 TopCal CPC310 Very high degree of safety: Inprocess cleaning and calibration, no need to remove electrode High measuring quality: Optimum reproducibility of measurement results Low tolerances in calibration High availability: Long electrode life due to regular cleaning and calibration Low maintenance even with heavily soiled and aggressive media

22 TopClean CPC30 Cleaning as well as calibration Made specifically for automated CleanFit holder series CPA 471/472/473/474/475 Can do standing cleaning or cleaning with sterilization Can do either glass or TOPHIT probes Analog only

23 CYC310 CPC310 Cabinet Housing to fully contain the CPC310 system Central location for all nonprocess pieces Room for all three solutions as well as Mycom and control unit

24 Automatic retraction and cleaning/calibration cycle Measure Retract Clean Calibrate Phase 1: Measuring position Phase 2: Retraction Phase 3: Cleaning Phase 4: Calibration The retraction during CIP is important. The ISFET sensor element will be degraded when exposed to caustic CIP solution. Sensor and holder is SIP sterilizable. The electrode can be maintained and serviced automatically to maximize lifetime and minimize down time.

25 EtherNet/IP

26 Major Benefits with Analytical Simple commissioning Seamless integration with Rockwell Automation PlantPAx Process Automation System Easy access to real-time information Configuration and data checking capabilities with bidirectional information flow Drastically increased speeds over Modbus and Profibus outputs