The Helmholtz Institute Freiberg for Resource Technology
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1 I I The Helmholtz Institute Freiberg for Resource Technology Raimon Tolosana-Delgado Santiago de Chile, 29.June-3.July German Federal Ministry of Economic Affairs and Energy Business Development Trip Chile
2 The Helmholtz Institute Freiberg for Resource Technology Research along the whole mineral value chain Engineering Mineral Processing Metallurgy Mining Environment/ Recycling Exploration Applied Geology and Earth/Bio- Sciences Characterization
3 HIF Background Mision To research and develop models, strategies and technologies designed to assure and safeguard the steady supply of mineral and metalliferous raw materials for the German (and European) economy. Goals Development of new technologies along the value chain Contribution to environmental protection and sustainability, and to establishing meaningful economic relations between European industry and resource-rich countries Training of a new generation of resource industry professionals for industry and academia Background of HIF Seite 3
4 Department structure an integral concept along the value chain Exploration Extraction Processing Metallurgy Recycling (mineral) Analytics Ion beam analytics Exploration Mining and extraction Mineral processing Metallurgy and Recycling Remote sensing Bioprocessing Modelling Valuation
5 Our competences an international, interdisciplinary, young, dynamic team: Earth scientists, mining engineers, mineral processing engineers, metallurgists, chemists, biologists, mathematicians, economists, etc wide range of analytical methods 3 Mineral Liberation Analyser (MLA); Raman, EPMA, (XRD, XRF) ion beam analytics: PIXE, SIMS innovative integrated scientific Know-How geometallurgy o particulary: high-tech (In, Ga, Ge), by-products (Mo, PGE), REE biotechnologies, flotation, hydrometallurgy modelling (geostatistics, compositional data, stochastic processes and stochastic geometry, computer science) Seite 5
6 What do we offer? our infrastructure (measuring instruments, experimental equipment, etc) Research and Development (R&D) direct link to our partners TUBAF: Technische Universität Bergakademie Freiberg Freiberg Resource Technologies: mineral processing cluster GERRI: network of German resource institutions: universities (TUBAF, RWTH Aachen, TU Clausthal) + Fraunhofer + HIF EIT Raw Materials: largest EU-consortium in the sector of raw materials, ~2 T experience in joint work with Chilean institutions Seite 6
7 keyword cloud of HIF Projects Seite 7
8 Bioleaching of Cu-ores Project duration: February 2014 to January 2017 BMBF-funded international project (France, Germany, Poland) Overall aim: Development of biohydrometallurgical processes for the extraction of Cu (and associated metals) from copper-shale (=carbonate rich) by means of bacteria HIF co-coordinator in close cooperation with BRGM (France) 17 partners from academia and industry overall budget of 7.5 million Euro Seite 8
9 I I Opti-Moly: Optimization of Molybdenum Recovery from Porphyry Copper Ores in Chile (a success story)
10 Opti-Moly in facts Optimization of Molybdenum Recovery from Porphyry Copper Ores in Chile project partners: HIF, represented by Prof. Jens Gutzmer (coordination) Mineral Analytics Dept, economic geology, geometallurgical characterisation and assessment of ore and industrial minerals IM2 (Instituto de Innovación en Minería y Metalúrgia), represented by Mr Pablo Letelier part of Codelco for R&D in mining, processing and metallurgy TUBAF (Technische Universität Bergakademie Freiberg), represented by Prof. Urs Peuker Mineral Processing Inst. (MVTAT), specialisation in fine and finest particle techniques funding: IM2 contribution: 150 k + HR BMBF funding: 290 k within the BMBF department Cooperation with North- and South America duration: March May 2015, extended till Dec 2015 Opti-Moly in facts Seite 10
11 Opti-Moly: challenge and aims Challenge: Molybdenum exclusively produced as a by- product in copper production. Besides Cu and Au, Mo is 3 rd most important metal resource in Chile Mo production as a by-product is inefficient Aims of the project: 1) Identification of the reason for low recoveries of Mo 2) Develop a method in lab scale to optimize recovery of molybdenite, taking the economically dominating copper production into account 3) Assess the possibility of recovering Mo from slags Opti-Moly: challenge and aims Seite 11
12 Opti-Moly results Primary controls on molybdenite losses: degree of liberation, grain shape and size, as well as residence time: potential for optimization of these factors to improve recovery evidence from large scale flotation plants, as well as time resolved evidence from lab scale testwork Increased molybdenite recovery, Cu recovery remains unchanged evidence on lab scale testwork Quantitative statement for Mo deportment in slags Opti-Moly: results and success of the project Seite 12
13 a successful collaboration Camchal helped to initiate the project and continues to be most helpful as a catalyst in Chile Research visits: of German partner in 2013, 2014 and 2015: 3 days to 2 week: site visits, etc of Chilean partner in 2014: 2 and 6 weeks for joint lab work 2013 Chile Weekly skype conferences Meetings in occasion of other scientific-technical meetings: Jornadas Económica Alemania-Chile organised by Camchal, 2013 Oct 15th to 16th International Mineral Processing Congress in Santiago 2014 Oct 20th to 24th 2014 Germany Positive feedback on present results by mine sites 6 month extension approved by funding agency 2 derived further projects in the pipeline 2015 Chile A successful collaboration Seite 13
14 Opportunities for collaboration For research centers and universities large research projects (funded by public research grants or by industry) exchange of research staff and students use of our unique infrastructure For industry research projects of fundamental character, capitalizing on unique expertise and infrastructure development of innovative technologies strategic technology advice Biology our infrastructure interdisciplinary work Mining Our strengths geometallurgy, by-products, technological metals, biotechnology, remining (tailings), modelling Mineralogy Processing Metallurgy Maths Economy Geology Politics Opportunities for Collaboration Seite 14
15 Thanks for your attention Cu-extraction/ Tailings Punta del Cobre (Chile) Borehole campaign, tailings in Saxony Gracias por su atención Analytics (here:mla) mechanical processing Danke für Ihre Aufmerksamkeit Dept. Modelling and Valuation Metallurgy Helmholtz Zentrum Dresden Rossendorf Helmholtz Institute Freiberg for Resource Technologies Telf Fax recycled glas / Indium and glas from LCD-monitors Processing Bioleaching, microscope image airborne magnetic campaign Seite 15
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