Part# IAG-ENG Contents: (x2) Billet Block Off Plates (x1) EGR Cylinder Head Port Gasket (x1) 5/16 90 Plastic Fitting (x1) ⅝ 90 Plastic Fitting

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Part# IAG-ENG Contents: (x2) Billet Block Off Plates (x1) EGR Cylinder Head Port Gasket (x1) 5/16 90 Plastic Fitting (x1) ⅝ 90 Plastic Fitting"

Transcription

1 IAG Performance EGR Block Off Kit For WRX Part# IAG-ENG-2051 Thank you for choosing IAG s EGR Block Off Kit for the WRX. Due to the location of this install some pictures were taken from below the car however all of the work can be done from above and does not require a lift. This install does involve manipulating hoses tied into the coolant system and some coolant maybe lost during the installation which will need to added back as well as burped if the loss was significant. This install should take place while the engine is cool to avoid burns. This product requires an engine management solution to eliminate codes generated from the removal of the EGR valve. Contents: (x2) Billet Block Off Plates (x1) EGR Cylinder Head Port Gasket (x1) 5/16 90 Plastic Fitting (x1) ⅝ 90 Plastic Fitting Tools Required: 3/8 Ratchet Torque Wrench 3 Extension 10mm Deep Socket 12mm Deep Socket Pop Clip Pliers Hose Pinch Pliers Needle Nose Pliers Flat Blade Screw Driver or 8mm Nut Driver Mild soap / water solution IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

2 Engine Cover Removal 1. Using pop clip pliers remove the (x2) pop clips that secure the engine cover near the firewall. Remove the engine cover by lightly pulling up at the front of the cover. Once free remove the cover and sit it to the side. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

3 Intercooler Removal 2. Using a 3/8 ratchet, 3 extension and 12mm socket remove the (x4) 12mm bolts that secure the intercooler and driver side intercooler bracket. When removing the bracket carefully pull the hose away from the pinch clip. ^ (x1) 12mm bolt on the Passenger Side ^ (x3) 12mm bolts on the driver side ^ Removing hose from pinch clip on intercooler bracket IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

4 3. Using a flat blade screw driver or 8mm nut driver, loosen the hose clamp at the boost pipe and intercooler on the passenger side. Next loosen the hose clamp at the driver s side throttle body to intercooler connection. Next remove the intercooler by pulling it away from the driver side throttle body hose coupler then free it from the passenger side boost pipe coupler. Be careful not to damage the fins during removal. Sit the intercooler aside. ^ Passenger side boost pipe hose clamp ^Driver side hose coupler clamp IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

5 Intake Manifold EGR Pipe Removal 4. Locate the EGR pipe attached to the back of the intake manifold at the firewall. Using a 3/8 ratchet, 3 extension and 12mm socket remove the (x4) 12mm bolts that hold the pipe to the intake manifold and EGR valve. Once the bolts are removed place the pipe aside and make sure the OEM gasket at the intake manifold is in place and able to be reused. ^ Reuse EGR intake manifold gasket if in good condition IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

6 EGR Block Off Plate Install at Intake Manifold 5. Locate large IAG EGR block off plate included with the kit. Place the plate onto the EGR port on the intake manifold and hand thread the (x2) OEM 12mm bolts into place. Torque the (x2) 12mm bolts to 14 ft/lbs. EGR Cooler Pipe Removal 6. To minimize coolant loss, use Hose Pinch Pliers to pinch off the upper coolant hose that leads to the EGR cooler pipe on the passenger side of the vehicle. Using needle nose pliers remove the (x2) OEM pinch clamps that are located on the upper and lower EGR cooler pipe. Once the clamps are free pull the hose ends off the EGR cooler pipe. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

7 ^ View of hose clamps from under vehicle passenger side IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

8 7. Using a 3/8 ratchet, 3 extension and 10mm socket remove the (x2) 10mm nuts and (x1) 10mm bolt that holds the EGR cooler pipe to the cylinder head. Remove the cooler pipe and sit it to the side. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

9 EGR Block Off Plate Install at Cylinder Head 8. Locate the included small IAG block off plate and OEM EGR port gasket. Place the gasket onto the passenger side EGR port using the (2) studs to locate it. Finally install the Block Off Plate with the IAG logo facing towards the firewall. Reinstall the (x2) 10mm nuts and toque them to 4.7 ft/lbs. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

10 Coolant Recirculation The IAG EGR Block Off Kit includes a large 5/8 90 plastic fitting that can be used to tie the (x2) EGR cooler pipe coolant hoses together (Easier Install). You also have the option to remove the lower EGR cooler coolant pipe hose altogether, not use the 5/8 90 fitting and reroute the upper EGR cooler coolant hose to the lower port on the cylinder head. The instructions will cover both methods. 5/8 90 Fitting Install 9. Insert the supplied plastic 5/8 90 fitting into the upper EGR cooler coolant hose and then into the lower EGR cooler coolant hose. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

11 Using needle nose pliers secure the fitting with the OEM hose clamps as shown. Remove the large hose pinch pliers at this time. This completes the Easy Install method. You can move to step 10 at this point. ^View at top of the engine bay with the fitting inserted between the two hoses. Optional: Eliminate 5/8 90 Fitting & Lower EGR Cooler Coolant Hose 9a. Using needle nose pliers remove the OEM pinch clamp that attaches the lower EGR cooler coolant hose to the cylinder head. Pull the hose off the port and sit it to the side. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

12 9b. Next attach the upper EGR cooler coolant hose to lower EGR coolant hose port at the cylinder head. Using needle nose pliers secure the hose with the OEM pinch clamp as shown. Remove the large hose pinch pliers at this time. *This completes the optional method of install move to step 10. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

13 EGR Valve Removal & 5/16 90 Fitting Install 10. Unplug the grey electrical connector from the EGR valve. To lessen coolant loss, pinch off the small lower coolant hose that leads to the EGR valve using Hose Pinch Pliers. 11. Using needle nose pliers, remove the upper and lower pinch clamps that secure the small coolant hoses at the EGR valve. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

14 Pull the hoses free from the EGR valve and install the included 5/16 90 Fitting between the two hoses. Secure the fitting using the OEM pinch clamps and remove the small hose pinch pliers. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

15 12. Using a 3/8 ratchet and 10mm socket remove the (x2) 10mm bolts that hold the EGR valve to the bracket in the engine bay. Place the EGR valve aside. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

16 Reinstall Intercooler and Engine Cover 13. Using a mild soap / water solution spray a small amount of liquid at the boost pipe coupler and throttle body to intercooler coupler to help the intercooler slide into place. Reinstall the intercooler and using the (x4) mounting bolts that secure the intercooler and intercooler bracket to the engine. Make sure to tighten the (x2) hose clamps at the boost pipe to intercooler and Throttle body hose to intercooler connections using a flat blade screw driver or 8mm nut driver. 14. Reinstall the factory engine cover and secure it using the (x2) OEM pop clips. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

17 Before Engine Start Up 15. Refill any lost coolant. *If a large amount of coolant was lost the system will require burping before driving the vehicle to avoid overheating. 16. At this time you must have an engine management solution that enables you to eliminate codes generated by the removal of the EGR. Please contact the manufacturer or your preferred tuner for help or assistance. IAG Performance 1203 Baltimore Blvd. Westminster, MD Ph:

79-93 HEAT. Hellion Power Systems 79-93 HeaT Kit Instructions

79-93 HEAT. Hellion Power Systems 79-93 HeaT Kit Instructions 79-93 HEAT Hellion Power Systems 79-93 HeaT Kit Instructions Hellion Power Systems 86-93 Turbocharger System Instalation Instructions Oil drain First steps 1. If you plan on replacing fuel pump, make sure

More information

Solstice/Sky Water Pump Replacement

Solstice/Sky Water Pump Replacement Solstice/Sky Water Pump Replacement The water pump on the Solstice/Sky is starting to need replacement on some vehicles. This guide will help in replacing the water pump while the engine is still in the

More information

This kit may void factory warranty please check with manufacturer.

This kit may void factory warranty please check with manufacturer. Thank you for purchasing a Sinister Manufacturing Company EGR delete kit. Precision manufactured using the highest grade 304 stainless steel and 6061 billet aluminum; this EGR kit is designed to endure

More information

This kit may void factory warranty please check with manufacturer.

This kit may void factory warranty please check with manufacturer. Mfg Company TM Thank you for purchasing a Sinister Manufacturing Company EGR delete kit. Precision manufactured using aircraft quality 304 stainless steel and billet aluminum; this EGR kit is designed

More information

INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON SPORTSTER HI-OUTPUT GRENADES 2-INTO-2 PART# 16852/46852/16854/46854

INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON SPORTSTER HI-OUTPUT GRENADES 2-INTO-2 PART# 16852/46852/16854/46854 INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON SPORTSTER HI-OUTPUT GRENADES 2-INTO-2 PART# 16852/46852/16854/46854 Congratulations, you have purchased the finest exhaust system available for your motorcycle.

More information

INSTALLATION INSTRUCTIONS ELEVATION REAR BUMPER RAM

INSTALLATION INSTRUCTIONS ELEVATION REAR BUMPER RAM INSTALLATION INSTRUCTIONS PARTS LIST: 1 Elevation Bumper Assembly 4 8mm x 40mm Hex Bolts 1 Universal License Plate Light 4 8mm x 28mm x 3mm Flat Washers 8 12-1.75mm x 50mm Hex Bolts 4 8mm Lock Washers

More information

INSTALLATION INSTRUCTIONS FOR 2006-2009 VW MK5

INSTALLATION INSTRUCTIONS FOR 2006-2009 VW MK5 CI100018 INSTALLATION INSTRUCTIONS FOR 2006-2009 VW MK5 Rabbit, Jetta 2.5L These instructions are applicable to vehicles equipped with either manual or automatic transmissions Thank you for choosing to

More information

Figure 2 The fan and shroud also needs to be removed for access to the four a/c compressor bolts and removal of the compressor from the top.

Figure 2 The fan and shroud also needs to be removed for access to the four a/c compressor bolts and removal of the compressor from the top. Here are some pictures to show what s required when replacing the A/C compressor, expansion valve and receiver/drier on a 2001 Volvo V70. Even if you don t replace these A/C parts these pictures can help

More information

Exhaust Heat Shield Installation Instructions NA/NB 1990-2005

Exhaust Heat Shield Installation Instructions NA/NB 1990-2005 Thank you for purchasing the Track Dog Racing, which is designed to help maintain lower temperatures in the engine compartment by isolating elevated header temperatures. The TDR Heat Shield will install

More information

Cut zip ties and remove 2 plastic wiring harness brackets.

Cut zip ties and remove 2 plastic wiring harness brackets. TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please email H&S Motorsports

More information

COOPER S PULLEY UPGRADE KIT INSTALLATION INSTRUCTIONS PART NUMBER NME5011

COOPER S PULLEY UPGRADE KIT INSTALLATION INSTRUCTIONS PART NUMBER NME5011 COOPER S PULLEY UPGRADE KIT INSTALLATION INSTRUCTIONS PART NUMBER NME5011 Below are instructions for the Mini Mania Pulley Upgrade Kit, Part Number NME5011. Please take all necessary precautions for working

More information

NC Exhaust Heat Shield Installation Instructions

NC Exhaust Heat Shield Installation Instructions Thank you for purchasing the Track Dog Racing Exhaust Heat Shield for the 2006-2013 Mazda MX-5, which is designed to help maintain lower temperatures in the engine compartment by isolating elevated header

More information

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V TITAN pt. no.: 02 0000 0143 Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks INSTALLATION INSTRUCTIONS G e n e r a t i o n V Extended

More information

Fast Forward Supercharger Kit 01-03 Mazda Miata Kit part number FFS-0103-CS-CA

Fast Forward Supercharger Kit 01-03 Mazda Miata Kit part number FFS-0103-CS-CA Fast Forward Superchargers 1217 W. Central Ave. Coolidge, AZ 85228 Tech Support Phone: (480) 993-5105 E-mail: Tom@knacktoys.com www.fastforwardsuperchargers.com Also see our forum for more info Fast Forward

More information

Katana Supercharger Installation Instructions Rev. E Page 1 of 23

Katana Supercharger Installation Instructions Rev. E Page 1 of 23 Katana Supercharger Installation Instructions Rev. E Page 1 of 23 READ FITTING INSTRUCTIONS IN FULL BEFORE INSTALLATION This article is sold without warranty expressed or implied. No warranty or representation

More information

SALEEN SPEEDLAB SERIES VI STANDARD SC UPGRADE KIT

SALEEN SPEEDLAB SERIES VI STANDARD SC UPGRADE KIT SALEEN SPEEDLAB SERIES VI STANDARD SC UPGRADE KIT INSTALLATION MANUAL: 2005 MUSTANG 4.6 3V MANUAL P/N: 10-8002-C14338C SUPERCHARGER KIT P/N: 10-1607-B14083* Saleen Performance, Inc. 1225 East Maple Rd.,

More information

Steeda Mustang Underdrive Pulley System Installation Guide (05-09)

Steeda Mustang Underdrive Pulley System Installation Guide (05-09) Steeda Mustang Underdrive Pulley System Installation Guide (05-09) The below installation instructions work for the following products: Steeda Mustang Underdrive Pulley System (05-09) Please read through

More information

Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks

Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks TITAN pt. no.: 03 0000 0120 Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks INSTALLATION INSTRUCTIONS G e n e r a t i o n V Extended

More information

M-2004-MBA Brake Duct Kit 2013 BOSS 302, Mustang GT and California Special INSTALLATION INSTRUCTIONS

M-2004-MBA Brake Duct Kit 2013 BOSS 302, Mustang GT and California Special INSTALLATION INSTRUCTIONS Please visit www.fordracingparts.com for the most current instruction information.!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE

More information

P-80C ENGINE BRAKE P-80C APPLICATION:

P-80C ENGINE BRAKE P-80C APPLICATION: P-80C ENGINE BRAKE P-80C APPLICATION: 12.7 and 14 Liter On Highway Series 60 Engines with EGR and DDEC IV and DDEC V Applications Built After September 30 th, 2002 ONLY VERY IMPORTANT APPLICATION INFORMATION

More information

Installation instruction do88 Intercooler for Volvo S40 / V50 / C30

Installation instruction do88 Intercooler for Volvo S40 / V50 / C30 Installation instruction do88 Intercooler for Volvo S40 / V50 / C30 This instruction shows how to replace the OEM intercooler with our performance intercooler. 2. 3. 1. 4. 5. Part number: ICM-170 6. At

More information

Installation tools required: 3/8 Inch Drive Socket w/ Extension 13 mm Socket 6 mm Socket 8 mm Wrench 7 mm Socket 10 mm Wrench

Installation tools required: 3/8 Inch Drive Socket w/ Extension 13 mm Socket 6 mm Socket 8 mm Wrench 7 mm Socket 10 mm Wrench Installation Manual: EVO Fresh Air Induction System Porsche Boxster 97-99 Boxster 2. 5 L Manual Trans. 00-04 Boxster 2.7 L Manual Trans. 97-99 Boxster 2.5 L Tip. Trans. 00-04 Boxster 3.2 L Manual Trans.

More information

Extendable Trailer Towing Mirror

Extendable Trailer Towing Mirror Extendable Trailer Towing Mirror Installation Instructions For: 1997-2001 Ford F150 CIPA Part Numbers 72000 & 82000 WARNING Manufacturer recommends this installation be carried out by a professional installer

More information

Items Required For Installation Small screw driver Straight O-ring pick Coat hanger or welding rod Electrical Tape

Items Required For Installation Small screw driver Straight O-ring pick Coat hanger or welding rod Electrical Tape J u i c e d H y b r i d s T o y o t a P r i u s 2 0 1 2-2 0 1 3 F o g L i g h t K i t ¼ ratchet ¼ X 6 extension ¼ 10mm shallow socket Philips screw driver Items Required For Installation Small screw driver

More information

SCION FR-S 2013 - PERFORMANCE AIR INTAKE Preparation 2.0L F-4

SCION FR-S 2013 - PERFORMANCE AIR INTAKE Preparation 2.0L F-4 Preparation 2.0L F-4 Part Number: PTR03-18130 Please see Page 12 for important Care and Maintenance information! Kit Contents Item # Qty. Service Part # Description 1 1 PTR03-18130-AC TRD Air Box Base

More information

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V TITAN pt. no.: 02 0000 0128 Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks INSTALLATION INSTRUCTIONS G e n e r a t i o n V Extended

More information

KDT916 - Watts Link - Complete Assembly

KDT916 - Watts Link - Complete Assembly KDT916 - Watts Link - Complete Assembly Please read all instructions carefully prior to installation and verify all kit contents and tools are on hand prior to installation. Professional Installation by

More information

CorkSport Mazdaspeed 6 Rear Sway Bar 2006-2007 Mazdaspeed 6

CorkSport Mazdaspeed 6 Rear Sway Bar 2006-2007 Mazdaspeed 6 CorkSport Mazdaspeed 6 Rear Sway Bar 2006-2007 Mazdaspeed 6 Pre-Installation Notes: The CorkSport Rear Sway Bar is a great addition to improving the handling performance to the Mazdaspeed 6. It will minimize

More information

Installation Guide 2010 BMW S1000RR Full Exhaust System

Installation Guide 2010 BMW S1000RR Full Exhaust System Installation Guide 2010 BMW S1000RR Full Exhaust System!! THIS PRODUCT IS DESIGNED FOR USE IN CLOSED COURSE RACING AND IS NOT INTENDED FOR HIGHWAY USE!! Congratulations on the purchase of your new TaylorMade

More information

Procedure: Installation for the GT28RS Turbo Upgrade for the Transverse Mounted 1.8T Golf/Jetta/GTI/Beetle Model Years 2000 to 2004

Procedure: Installation for the GT28RS Turbo Upgrade for the Transverse Mounted 1.8T Golf/Jetta/GTI/Beetle Model Years 2000 to 2004 Page 1 of 7 Procedure: Installation for the GT28RS Turbo Upgrade for the Transverse Mounted 1.8T Golf/Jetta/GTI/Beetle Model Years 2000 to 2004 Warning: Check local laws before adding turbo components

More information

SUBJECT: EXHAUST GAS RECIRCULATION (EGR) SYSTEM RELEASED FOR THE SERIES 60 2002 ENGINE

SUBJECT: EXHAUST GAS RECIRCULATION (EGR) SYSTEM RELEASED FOR THE SERIES 60 2002 ENGINE NUMBER: 7 60 02 S.M. REF.: 6.6 ENGINE: 60 DATE: December 2002 SUBJECT: EXHAUST GAS RECIRCULATION (EGR) SYSTEM RELEASED FOR THE SERIES 60 2002 ENGINE INTRODUCTION Detroit Diesel has released an Exhaust

More information

REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION 303-01C-1 REMOVAL AND INSTALLATION Engine Body On Special Tool(s) Adapter For 303-D043 303-D043-02 or equivalent Special Tool(s) 303-01C-1 Turbocharger Lifting Bracket 303-1266 Wrench, Fan Clutch Nut 303-214

More information

Cylinder head gasket, replacement

Cylinder head gasket, replacement "VCC065612 EN 20110604" 1(7) Cylinder head gasket, replacement Special tools: 999 5098 Disconnect battery earth lead Drain coolant Remove heat shield over exhaust manifold. (Only the two bottom bolts on

More information

Aluminum Trailer Kit Assembly Overview

Aluminum Trailer Kit Assembly Overview Aluminum Trailer Kit Assembly Overview VERY IMPORTANT: ALWAYS REFER TO YOUR OWNER S MANUAL FOR PROPER OPERATING AND SAFETY INFORMATION REGARDING YOUR TRAILER & PARTS LIST. Step 1: Remove All Parts Remove

More information

AWE Tuning Air/Air Intercooler Kit for 2000-04 Audi 2.7T

AWE Tuning Air/Air Intercooler Kit for 2000-04 Audi 2.7T AWE Tuning Air/Air Intercooler Kit for 2000-04 Audi 2.7T Congratulations on your purchase of the AWE Tuning Intercoolers for your 2.7T Audi. Hundreds of hours of design and operational testing were spent

More information

DODGE MEGA CAB SHORT BED

DODGE MEGA CAB SHORT BED TITAN PN: 03 0000 0116 Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks INSTALLATION INSTRUCTIONS G e n e r a t i o n V DODGE MEGA CAB

More information

18SP684Rev. EPA07 and EPA10 DD Platform, EGR Delta Pressure Sensor Update

18SP684Rev. EPA07 and EPA10 DD Platform, EGR Delta Pressure Sensor Update 18SP684Rev. EPA07 and EPA10 DD Platform, EGR Delta Pressure Sensor Update KIT DESCRIPTION Two service kits have been released containing all components needed to replace the EGR Delta Pressure Sensor used

More information

INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON DYNA HI-OUTPUT GRENADES 2-INTO-2 PART# 16899/16896/46896/46899

INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON DYNA HI-OUTPUT GRENADES 2-INTO-2 PART# 16899/16896/46896/46899 INSTALLATION INSTRUCTIONS: HARLEY-DAVIDSON DYNA HI-OUTPUT GRENADES 2-INTO-2 PART# 16899/16896/46896/46899 Congratulations, you have purchased the finest exhaust system available for your motorcycle. Your

More information

Ford Racing Mustang C-Springs Installation Guide (1979-2004)

Ford Racing Mustang C-Springs Installation Guide (1979-2004) Ford Racing Mustang C-Springs Installation Guide (1979-2004) The below installation instructions work for the following products: Ford Racing Springs (Mustang C-Springs 1979-2004) Please read through the

More information

L GM Pickup/SUV SLP Supercharger Kit

L GM Pickup/SUV SLP Supercharger Kit PART #92020A 2009-2013 5.3L GM Pickup/SUV SLP Supercharger Kit Important Notes: The use of fuel additives (ie. octane boosters) is not recommended. There is a possibility that these chemicals can damage

More information

ENGINE FUEL FUEL FILTER... FUEL HEATER... INJECTOR... SUPPLY PUMP... COMMON RAIL... FUEL PRESSURE LIMITTER...

ENGINE FUEL FUEL FILTER... FUEL HEATER... INJECTOR... SUPPLY PUMP... COMMON RAIL... FUEL PRESSURE LIMITTER... FUEL FILTER............................ FUEL HEATER.......................... INJECTOR.............................. SUPPLY PUMP.......................... COMMON RAIL.......................... FUEL PRESSURE

More information

Turbocharger system components, servicing

Turbocharger system components, servicing 21-1 Turbocharger system components, servicing Engine codes: AAZ, 1Z, AHU Observe rules of cleanliness Page 21-10 Turbocharger hoses and lines, connecting Page 21-11 WARNING! Do not re-use any fasteners

More information

Installation Instructions: Intake Manifold

Installation Instructions: Intake Manifold Installation Instructions: Intake Manifold Part Number :KK3240 Application: 2003-2004 Ford Focus 2.3L Duratec I4 (PZEV) You Will need to re-drill and tape a hole in the Plenum for the ST150 Throttle body

More information

INSTALLATION INSTRUCTIONS. 6108 Air Spring Kit 2011+ Ford F250 Single Wheel 4WD 2011+ Ford F350 Dually 4WD (2011 F350 Single Wheel 4WD use p/n 6113)

INSTALLATION INSTRUCTIONS. 6108 Air Spring Kit 2011+ Ford F250 Single Wheel 4WD 2011+ Ford F350 Dually 4WD (2011 F350 Single Wheel 4WD use p/n 6113) INSTALLATION INSTRUCTIONS 6108 Air Spring Kit 2011+ Ford F250 Single Wheel 4WD 2011+ Ford F350 Dually 4WD (2011 F350 Single Wheel 4WD use p/n 6113) Thank you for purchasing a quality Hellwig Product. PLEASE

More information

MM RLCA Relocation Brackets, 2005-14 (Mm5RLCA-57)

MM RLCA Relocation Brackets, 2005-14 (Mm5RLCA-57) 3430 Sacramento Dr., Unit D San Luis Obispo, CA 93401 Telephone: 805/544-8748 Fax: 805/544-8645 www.maximummotorsports.com MM RLCA Relocation Brackets, 2005-14 (Mm5RLCA-57) Component Identification Congratulations

More information

Instruction Manual. Please read the manual carefully before installing and using this product. This product is for off road use only.

Instruction Manual. Please read the manual carefully before installing and using this product. This product is for off road use only. Instruction Manual Please read the manual carefully before installing and using this product. This product is for off road use only. PARTS 1. LIST BLOW OFF VALVE 1 5. GASKET 1 2. VACUUM HOSE 4.5φ 1 6.

More information

Upgrading a GainMaker Line Extender from a Line-Powered Source to a 120 V AC-Powered Source Installation Instructions

Upgrading a GainMaker Line Extender from a Line-Powered Source to a 120 V AC-Powered Source Installation Instructions Upgrading a GainMaker Line Extender from a Line-Powered Source to a 120 V AC-Powered Source Installation Instructions Overview Audience These installation instructions are intended for all cable system

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS Equipped with AEM Dryflow Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER: 21-699C (Gun Metal Grey Finish) 2007-2010 MINI Cooper S L4-1.6L C.A.R.B. E.O. # D-670-21 2010 MINI Cooper Clubman

More information

Audi A3 2.0 T FSI Fuel Pump

Audi A3 2.0 T FSI Fuel Pump Installation Procedures Audi A3 2.0 T FSI Fuel Pump Cam Follower Replacement Kit ES2609354 This tutorial is provided as a courtesy by ECS Tuning. Proper service and repair procedures are vital to the safe,

More information

Step 1. Item 6. Item 1

Step 1. Item 6. Item 1 Voltage Regulators QD3/T350 Motor Replacement Kit Kit Number 57A63675100B Service Information S225-50-35 Contents General..................................... 1 Parts Supplied...............................

More information

94-95 Mustang GT 5.0 HO Smog System Removal

94-95 Mustang GT 5.0 HO Smog System Removal 94-95 Mustang GT 5.0 HO Smog System Removal This is a How To article to remove the smog system from a 94-95 SN95 5.0 HO Mustang GT and installing a delete pulley kit in its place. I tried to include everything

More information

M-9424-463V Intake Manifold INSTALLATION INSTRUCTIONS

M-9424-463V Intake Manifold INSTALLATION INSTRUCTIONS Please visit www.fordracingparts.com for the most current instruction information!!! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE

More information

Equipped with AEM Dryflow Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER 21-754DS. 2012-2015 BMW 335i 3.0L

Equipped with AEM Dryflow Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER 21-754DS. 2012-2015 BMW 335i 3.0L Equipped with AEM Dryflow Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER 21-754DS 2012-2015 BMW 335i 3.0L 1 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 21-2057DK AIR FILTER 1 2 9-0442 TUBE;

More information

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 19 Engine-Cooling system (Page GR-19)

Volkswagen New Beetle 2.0 Liter 4-cyl General, Engine (Engine Code AEG) 19 Engine-Cooling system (Page GR-19) 19 Engine-Cooling system (Page GR-19) Cooling system components, removing and installing Coolant hose connection diagram Coolant pump, removing and installing Cooling system components (body side), removing

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS Accessory Application Publication No. INSTALLATION INSTRUCTIONS FOG LAMP ATTACHMENT P/N 08V70-MJR-640 GL1800C MII Issue Date January 2014 PARTS LIST No. Description Qty ((( Right bracket 1 (1) (2) (((

More information

CV/HALF AXLE REPLACEMENT HOW-TO

CV/HALF AXLE REPLACEMENT HOW-TO TOOLS NEEDED: 32mm socket 21mm socket 15mm socket 13mm socket 8mm socket 11mm wrench 13mm wrench ½ drive ratchet ½ breaker bar 5lb hammer Prybar C clamp Jack and jack stands CV/HALF AXLE REPLACEMENT HOW-TO

More information

Firewall Cover Installation Instruction Sheet

Firewall Cover Installation Instruction Sheet Firewall Cover Installation Instruction Sheet Please Read Carefully Our Firewall cover is designed to fit on the stock strut brace. If you have an aftermarket strut brace than it is you re responsibility

More information

SALEEN SPEEDLAB SUPERCHARGER

SALEEN SPEEDLAB SUPERCHARGER SALEEN SPEEDLAB SUPERCHARGER R INSTALLATION MANUAL: 1999-2001 Mustang 4.6L 2V Saleen Performance, Inc. 1225 East Maple Rd. Troy, MI 48083 248-743-4800 www.saleen.com IF YOU ARE NOT EXPERIENCED IN THE AREA

More information

Forge Motorsport Skoda Fabia VRs 130pd Front Mount Intercooler.

Forge Motorsport Skoda Fabia VRs 130pd Front Mount Intercooler. Forge Motorsport Skoda Fabia VRs 130pd Front Mount Intercooler. Forge Motorsport recommend professional fitment of this product. We take no responsibility for any personal injury or vehicle damage during

More information

2011 KIA Optima SX / EX Turbo Mesh Grille

2011 KIA Optima SX / EX Turbo Mesh Grille IMPORTANT: PLEASE KEEP THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE! TOOLS REQUIRED 2011 KIA Optima SX / EX Turbo Mesh Grille Upper and Lower Overlay Part #: Complete 1310-0102-11SX / Black Ice Part #1310-B102-11SX

More information

Hanson Offroad 6951 McDivitt Dr. Bakersfield CA 93313 U.S.A. 877-757-9779

Hanson Offroad 6951 McDivitt Dr. Bakersfield CA 93313 U.S.A. 877-757-9779 Remove stock bumper. Retain the stock bolts that attached the bumper to the sides of the frame. There are four holes in the back of the frame. You will need to enlarge the far right hole using a drill

More information

Cooling system components, removing and installing

Cooling system components, removing and installing Page 1 of 34 19-1 Cooling system components, removing and installing WARNING! The cooling system is pressurized when the engine is warm. When opening the expansion tank, wear gloves and other appropriate

More information

Cooling system components, removing and installing

Cooling system components, removing and installing Engine BHW Cooling system components, removing and installing Page 1 / 24 19-1 Cooling system components, removing and installing Warning! When doing any repair work, especially in the engine compartment,

More information

Volkswagen Golf 5 2004-> VW Rabbit GTI 2006->

Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> Стр. 1 из 24 Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> 19-1 Cooling system components Warning! Hot steam may escape when opening expansion tank. Wear protective goggles and protective clothing to prevent

More information

3. SEISCO PARTS & SERVICE REMOVAL AND REPAIR GUIDE

3. SEISCO PARTS & SERVICE REMOVAL AND REPAIR GUIDE 4 3. SEISCO PARTS & SERVICE REMOVAL AND REPAIR GUIDE A. Changing the Control Board B. Replacing a Heating Element C. Thermistor Replacement D. High Limit Switch Replacement E. Level Detector Replacement

More information

Freeing up those ticking Hydraulic Valve Lifters

Freeing up those ticking Hydraulic Valve Lifters Freeing up those ticking Hydraulic Valve Lifters The hydraulic lifters in a CA16DE and CA18DE engine require oil to flow in through the lifter and back out. If they run dry or the engine sits for a long

More information

BULB REPLACEMENT BROCHURE

BULB REPLACEMENT BROCHURE BULB REPLACEMENT BROCHURE Contents Contents Explanation of Symbols 03 Audi A1 04 06 Audi A4 1.9 TDI with Xenon Headlights (from years of manufacture 2000 to 2005) 07 10 Audi A4 (8K5 / 8K2) with Bi-Xenon

More information

MFH-5057 Ford Small-Block V-8 Fresh Water Cooling Kit Instructions

MFH-5057 Ford Small-Block V-8 Fresh Water Cooling Kit Instructions MFH-5057 Ford Small-Block V-8 Fresh Water Cooling Kit Instructions MONITOR PRODUCTS, INC. 15400 Flight Path Dr Brooksville, FL 34604 Tel: 1-800-334-4591 or 352-544-2620 Sales: ext 201 Technical Support:

More information

1958-64 FORD 9 REAR END INSTALLATION

1958-64 FORD 9 REAR END INSTALLATION by Randy Irwin 1958-64 FORD 9 REAR END INSTALLATION Randy Irwin - Technical Writer Randy has been involved in the Chevy parts business for over 30 years. He is a wizard at creating, making and modifying

More information

GENUINE ACCESSORIES INSTALLATION INSTRUCTIONS TRAILER CLASS I HITCH

GENUINE ACCESSORIES INSTALLATION INSTRUCTIONS TRAILER CLASS I HITCH PART NUMBER: 0000-8E-R01 GENUINE ACCESSORIES INSTALLATION INSTRUCTIONS TRAILER CLASS I HITCH APPLICABLE MODELS: 2013 > CX-5 PACKAGE CONTENTS WARNING: ALTHOUGH THIS HITCH IS DESIGNED TO SAFELY TOW IT S

More information

All information subject to change without notice. 5-2 From Bulletin 1-50G/60GTS-01 6SE482 0109 Copyright 2001 DETROIT DIESEL CORPORATION

All information subject to change without notice. 5-2 From Bulletin 1-50G/60GTS-01 6SE482 0109 Copyright 2001 DETROIT DIESEL CORPORATION 5 PIDS Section Page 5.1 DIAGNOSTIC CODES... 5-5 5.2 PID 51, FMI 0, FLASH CODE 65, THROTTLE PLATE POSITION ABOVE NORMAL RANGE... 5-6 5.3 PID 51, FMI 1, FLASH CODE 65, THROTTLE PLATE POSITION BELOW NORMAL

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS Accessory Application Publications No. INSTALLATION INSTRUCTIONS HEATED GRIP WITH THERMOSTAT P/N 08T50-MCA-102 GL1800 Honda Dealer: Please give a copy of these instructions to your customer. Issue Date

More information

INSTALLATION INSTRUCTIONS PART NUMBER:

INSTALLATION INSTRUCTIONS PART NUMBER: Equipped with AEM Dryflow Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER: 21-475B (Blue Finish) 21-475C (Gun Metal Grey Finish) 21-475P (Vacuum Metalized Chrome-VMC) 21-475R (Red Finish)

More information

FOR ANY QUESTIONS, PLEASE CALL US @ 727.347.9915 M-F 8:00a.m.-8:00p.m. EST. REAR BRAKES 1 AEROSPACE COMPONENTS 727.347.9915

FOR ANY QUESTIONS, PLEASE CALL US @ 727.347.9915 M-F 8:00a.m.-8:00p.m. EST. REAR BRAKES 1 AEROSPACE COMPONENTS 727.347.9915 REAR BRAKES 1 AEROSPACE COMPONENTS 727.347.9915 REAR BRAKES Before getting started, remove all stock braking components. Pre-assembly of parts: Clean the bolts and the threads in the hat with acetone.

More information

Post Mount Light Installation*

Post Mount Light Installation* Post Mount Light Installation* *For the general installation of most Post Mount Spotlights, many vehicles may need slight modifications to these instructions. You will need the following tools: High torque

More information

CAM-03, Camshaft Assembly Oil Seal Replacement

CAM-03, Camshaft Assembly Oil Seal Replacement CAM-03, Camshaft Assembly Oil Seal Replacement Tools Jack stands Floor Jack Metric Socket set Metric Wrench set Porsche Timing Belt Tension tool (P9201) Flywheel Lock (P9206) Balance Shaft Pin Spanner

More information

M-9000-ZX3 JRSC Focus Big Boost Upgrade Kit INSTALLATION INSTRUCTIONS

M-9000-ZX3 JRSC Focus Big Boost Upgrade Kit INSTALLATION INSTRUCTIONS Please contact the Tech Hot Line for the most current instruction information (586) 468-1356!!! PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION!!! INTRODUCTION: These instructions

More information

2178-S Fiber Optic Splice Case

2178-S Fiber Optic Splice Case 2178-S Fiber Optic Splice Case Instructions March 1998 34-7041-6288-1-B 1 2 Table of Contents 3M 2178-S Splice Case Description... 4 1.0 General...4 2.0 Specifications...4 3.0 Kit Contents...5 3M 2178-S

More information

INSTALLATION INSTRUCTIONS. 6111 Air Spring Kit 2011+ Ford F250/F-350 Single Wheel 2WD 2011+ Ford F350 Dually 2WD IMPORTANT NOTES

INSTALLATION INSTRUCTIONS. 6111 Air Spring Kit 2011+ Ford F250/F-350 Single Wheel 2WD 2011+ Ford F350 Dually 2WD IMPORTANT NOTES INSTALLATION INSTRUCTIONS 6111 Air Spring Kit 2011+ Ford F250/F-350 Single Wheel 2WD 2011+ Ford F350 Dually 2WD Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY

More information

PARTS NEEDED FOR CONVERTING FROM LP TO NG

PARTS NEEDED FOR CONVERTING FROM LP TO NG 1 6 7 8 3 5 4 10 9 2 PARTS NEEDED FOR CONVERTING FROM LP TO NG Number Description 1 30" NG Manifold 2 NG side burner valve 3 NG Regulator 4 Rear I/R NG orifice 4 Rear I/R NG orifice 5 Side burner NG orifice

More information

Cleaning Instructions, Pilot Replacement and Valve Change. Model No.: 233010 Natural Gas

Cleaning Instructions, Pilot Replacement and Valve Change. Model No.: 233010 Natural Gas Cleaning Instructions, Pilot Replacement and Valve Change Model No.: 233010 Natural Gas 8mm open-end wrench 9mm open-end wrench 10mm open-end wrench 12mm open-end wrench 13mm open-end wrench Phillips screw

More information

Installing a new 928 Motorsports All-Aluminum Radiator

Installing a new 928 Motorsports All-Aluminum Radiator 928 Motorsports Supercharger Installation Copyright 2008, 928 Motorsports, LLC All Rights Reserved Installing a new 928 Motorsports All-Aluminum Radiator Copyright 2008 928 Motorsports, LLC. Toll-Free

More information

TOYOTA RAV4 2006 - TRAILER WIRE HARNESS Section I Installation Preparation

TOYOTA RAV4 2006 - TRAILER WIRE HARNESS Section I Installation Preparation Section I Installation Preparation Part Number: 08921-42900 Kit Contents Item # Quantity Reqd. Description 1 1 Converter 2 1 Wire harness 3 1 Sub wire harness No.1 4 2 Plastic Tie (300mm) 5 21 Plastic

More information

LG G5 Chassis Brace Gen 5 Camaro THE MOST POWERFUL HEADERS ON THE PLANET Brought to you by LG Motorsports 972-429-1963

LG G5 Chassis Brace Gen 5 Camaro THE MOST POWERFUL HEADERS ON THE PLANET Brought to you by LG Motorsports 972-429-1963 LG G5 Chassis Brace Gen 5 Camaro THE MOST POWERFUL HEADERS ON THE PLANET Brought to you by LG Motorsports 972-429-1963 Thank you for purchasing LG Motorsports products for your Gen 5 Camaro. Parts Inventory:

More information

SALES: TECH:

SALES: TECH: SALES:1800-396-6614 1-800-396-6614 TECH: 1-800-531-5484 THANK YOU Thank you for choosing DiabloSport, the World's Greatest Automotive Performance Company. We hope that you enjoy your new Extreme PowerPuck.

More information

VW GOLF Mk4 TDI FRONT MOUNTING INTERCOOLER INSTALLATION INSTRUCTIONS

VW GOLF Mk4 TDI FRONT MOUNTING INTERCOOLER INSTALLATION INSTRUCTIONS VW GOLF Mk4 TDI FRONT MOUNTING INTERCOOLER INSTALLATION INSTRUCTIONS Tools required: 10mm/13mm socket and 3/8 drive ratchet with extension Torx T20/25/30 screwdrivers or bits Phillips head screwdriver,

More information

HW Yamaha Rhino HO Stator Rectifier Instructions

HW Yamaha Rhino HO Stator Rectifier Instructions HW Yamaha Rhino HO Stator Rectifier Instructions Tools Needed: 10mm socket 8mm socket 10mm wrench 17mm socket Ratchet Philips head screw driver Vise-Grips 1. Remove seats, engine cover and center floorboard

More information

430 Power/Electronics Replacement

430 Power/Electronics Replacement Replacing the main board WARNING Before proceeding, turn off the main power switch and unplug the power cord. Caution Make sure you are properly grounded with an ESD strap before continuing. The main printed

More information

Upper Steering Column Bearing Kit Installation Instructions

Upper Steering Column Bearing Kit Installation Instructions Upper Steering Column Bearing Kit Installation Instructions Thank you for purchasing the Moss MGB Upper Steering Column Bearing Kit. In order to remove and replace the bearing in your steering column,

More information

Installation Instructions

Installation Instructions 86-95 Suzuki Samurai Rear Drum Brake Shoes (SKU# SB-RBS) Instructions also include:! Rear Brake Wheel Cylinder (SKU# SB-SRWC)! SJ413 Rear Drum Brake Hardware Kit (SKU# SB-RBHK) Installation Instructions

More information

Installation Manual TWM Performance Short Shift Kit 2005 and up Scion TC

Installation Manual TWM Performance Short Shift Kit 2005 and up Scion TC Installation Manual TWM Performance Short Shift Kit 2005 and up Scion TC 1. Unscrew the shift knob by rotating counter clockwise, set it aside for now. 2. Remove the portion of the console with the shift

More information

2011 F250 6 SUSPENSION KIT

2011 F250 6 SUSPENSION KIT 92156400 Thank you for choosing Rough Country for your suspension needs. 2011 F250 6 SUSPENSION KIT Rough Country recommends a certified technician installs this system. In addition to these instructions,

More information

Tooling List 17mm Socket 17mm Wrench 24mm Wrench 26mm Wrench 3/8 Drive Ratchet Torque Wrench

Tooling List 17mm Socket 17mm Wrench 24mm Wrench 26mm Wrench 3/8 Drive Ratchet Torque Wrench Thank you for purchasing the CorkSport Rear Adjustable Camber Arms. By replacing your OEM camber arms with the CorkSport Adjustable Camber Arms, you will be able to dial in your suspension with +/- 5 degrees

More information

Pulley Assembly and Timing Belt

Pulley Assembly and Timing Belt Pulley Assembly and Timing Belt Tools Needed ½ or ¼ Cold Chisel & Pair of large pliers Allen Wrenches: (3/16) (5/16) (5/32) (3/32) Open Head Wrenches: (5/8) (1/2) (9/16) Ratchet Sockets: (5/8) (1/2) (9/16)

More information

PARTS INDEX. Overview. Installation. Rear Wheel Gear - 3 Motor Chain Gas Tank Carburetor Hand Controls Wiring. Operation

PARTS INDEX. Overview. Installation. Rear Wheel Gear - 3 Motor Chain Gas Tank Carburetor Hand Controls Wiring. Operation 1 Overview Installation Operation Rear Wheel Gear - 3 Motor Chain Gas Tank Carburetor Hand Controls Wiring Starting Procedure Maintenance Oil Gas Ratio PARTS INDEX 2 Overview Please take the time to read

More information

Front brakes (FN- 3), servicing

Front brakes (FN- 3), servicing j a t Front brakes (FN- 3), servicing 46-1 Front brakes, servicing Note: Install complete repair kit. After replacing brake pads and before moving vehicle, depress brake pedal several times firmly to properly

More information

Installation Manual for the Rockmeister Roof Ladder Exclusively for Mercedes-Benz Geländewagen W460, W461 & W463 with single rear door

Installation Manual for the Rockmeister Roof Ladder Exclusively for Mercedes-Benz Geländewagen W460, W461 & W463 with single rear door Installation Manual for the Rockmeister Roof Ladder Exclusively for Mercedes-Benz Geländewagen W460, W461 & W463 with single rear door NOTE: W460 & W461 models have a different Frame Bracket than the W463.

More information

Installation Instructions

Installation Instructions Instructions Created by an: 86-95 Suzuki Samurai Panhard Bar by Low Range Off-Road (SKU# SST-PHK-LR) Installation Instructions Suggested Tools: CAUTION: Safety glasses should be worn at all times when

More information

Installation Manual v1.3: ATS Twin CP3 Kit 2001-2004 GM LB7 Duramax. Please read all instructions before installing the ATS Twin CP3 Kit

Installation Manual v1.3: ATS Twin CP3 Kit 2001-2004 GM LB7 Duramax. Please read all instructions before installing the ATS Twin CP3 Kit Installation Manual v1.3: ATS Twin CP3 Kit 2001-2004 GM LB7 Duramax Please read all instructions before installing the ATS Twin CP3 Kit Thank you for purchasing the ATS Twin CP3 Kit. The picture below

More information