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1 Tel: x2426 or x2443 Fax: Product Information Danville Rd. Mississauga, Ontario Canada L5T 2L7

2 TABLE OF CONTENTS Sheet Product Alusion Sheet Products Page 1 Lengths Page 1 Widths Page 1 Thickness Page 1 Cellular Structure Page 1 Product Offering Page 1 Product Versions Page 2 Product Weight Page 3 Product Identifier Page 4 Fire Ratings Page 5, Charts - Appendix i Strength Page 5 Recycle Page 5 Acoustic Properties Page 5, Data and Charts - Appendix ii-v Delivery and Installation Packing Page 6 Handling and Storage Page 6 Safety Page 6 Cutting Sheets Page 6 Drilling Panels Page 6 Curving Panels Page 6 Closed Cell Surface Maintenance Page 6 Open Cell Surface Maintenance Page 6 Resin Surface Maintenance Page 6 Application Systems Z Clip System Page 7 Appendix Flame Spread Index Chart Appendix i Smoke Developed Chart Appendix i Absorption Coefficients Of Alusion Panels Appendix ii Sound Absorption Coefficients Appendix iii-v

3 SHEET PRODUCT Alusion Sheet Products Alusion is produced in continuously cast sheet 4 (1.22m) wide which is cut to 8 (2.44m) lengths. Longer lengths can be produced if sufficient quantities are required. Lengths The standard sheet length is 8' (2.44m). Alusion can be cut to other lengths, as required. Widths Standard and maximum width is 4' (1.22m). We can cut to other widths, as required. Thickness Standard thickness is 0.5" (12.7mm) and 1" (25.4mm). Note: Alusion Translucent is available in 0.5" (12.7mm) only. Cellular Structure Alusion is available in two cellular structures or cell sizes, simply defined as small and large. Small and large cell Alusion foam offer differing visual effects and acoustic properties. Both are available in 0.5 and 1.0 thickness (12.7mm and 25.4mm). Product Offering Alusion sheets come off of the continuous casting line with a continuous skin on both sides of the sheet. We refer to this as Natural. We remove this skin to produce Open Cell. The skin can be removed from one or both sides dependent upon the use of the product and desired effect. 1/2 (12.7mm) Small Cell Natural 1 (25.4mm) Large Cell Open One Side 1

4 Product Versions Natural Open One Side Open Two Sides 0.5 (12.7mm) Large Cell AL-FG-0.5-LG AL-FG-0.5-LG-1S AL-FG-0.5-LG-2S Small Cell AL-FG-0.5-SM AL-FG-0.5-SM-1S AL-FG-0.5-SM-2S 1.0 (25.4mm) Large Cell AL-FG-1.0-LG AL-FG-1.0-LG-1S AL-FG1.0-LG-2S Small Cell AL-FG-1.0-SM AL-FG1.0-SM-1S AL-FG-1.0-SM-2S Translucent is 0.5 (12.7mm) Large Cell with the skin removed from both sides. Resin coating is available for all Alusion products, although most commonly specified for Translucent and other Open Cell options. Resin and tabletop 2

5 Product Weight Per Square Foot Per Square Meter Per Standard Sheet 0.5 (12.7mm) Large Cell 1.1 lbs 5.4 kg 35 lbs (16 kg) Small Cell 1.9 lbs 9.3 kg 61 lbs (27.5 kg) 1.0 (25.4mm) Large Cell 2.1 lbs 10.3 kg 68 lbs (30.5 kg) Small Cell 2.7 lbs 13.2 kg 87 lbs (39.5 kg) These weights are for Alusion Natural and are nominal. 1.0 (25.44 mm) Large Cell Natural 1.0 (25.44 mm) Large Cell Open One Side 0.5 (14.77 mm) Large Cell Open Both Sides, Translucent 0.5 (14.77 mm) Small Cell Natural 0.5 (14.77 mm) Small Cell Open One Side 3

6 Product Identifier Large Cell Natural Large Cell Open Small Cell Natural Small Cell Open Translucent Translucent 4

7 Fire Ratings Alusion is non-combustible, as set out in ASTM E As it is composed of aluminum foam, Alusion is suitable for use at temperatures where other aluminum components would be used. Tested per ASTM E 84 for Flame Spread and Smoke-developed indices. The material is rated Class A with Flame Spread = 0 and Smoke Developed = 5 per ASTM E84. For more details on the testing methodology, please refer to testing methods ASTM E 84. See Charts. Recycle Alusion is 100% recyclable and is produced using post-industrial aluminum, which is composed of 20% post-consumer aluminum. Acoustic Properties Alusion Small Cell Open 1 Side (0.5" (12.7mm) and 1" (25.4mm) thickness), Alusion Large Cell Open 1 Side (0.5" (12.7mm) and 1" (25.4mm) thickness) have been tested for acoustic properties per ASTM C423 and have shown interesting results, which can be seen at these results. These ratings apply to all Alusion products with the exclusion of epoxy resin coated. Strength Alusion is lightweight, relative to size and appearance, however, should not be used in structural applications without consultation with Alusion s engineers. INSULATION PROPERTIES R-Values RSI-Values 0.5 (12.7mm) Large Cell Small Cell (25.4 mm) Large Cell Small Cell These values are representative only. 5

8 DELIVERY & INSTALLATION Packing Your shipment will be packaged in wooden crate(s) unless other arrangements are made. Handling and Storage Alusion panels should be stored in a dry area and in the original packaging, until installed. Safety Eye protection should be worn when cutting or drilling sheets. Use of a facemask is recommended in high volume cutting or drilling operations. Cutting Sheets For on-site cutting, a large-tooth, carbide-tipped circular saw is recommended. Diamond-tipped blades will provide longer life if a very large amount of cutting is planned. A band saw can be used for trim work and short cuts. Water or other liquid cooling and lubricating must be avoided as the product may become discolored. Use of a ventilation system is recommended while working with Alusion panels. Eye protection must be worn at all times when cutting, drilling or working with the material in general. Curving Panels Alusion panels can be curved using the same process as curving glass. Closed Cell Surface Maintenance Alusion closed cell material can be cleaned as required using a vacuum with a soft brush and commercially available cleaners which would be use for an aluminum surface. Open Cell Surface Maintenance Alusion open cell material is less robust and should be vacuum cleaned as required using a soft brush. Resin Surface Maintenance The Alusion resin surface is an epoxy which is very robust in nature requiring no special maintenance. Cleaning should be accomplished using a dry soft cloth and or a window cleaner if cleaning with a dry cloth is not adequate. Abrasive cleaners are to be avoided, as are any sharp tools. Surface scratches can be repaired with industrial plastic polish and buffing. Alusion can be water-jet cut. Care should be taken to dry the cut pieces to avoid any discoloration. Drilling Panels A drill press is recommended, however, a hand-held drill will work. Carbide tip tools are recommended. The product should be secured during drilling and a minimum clearance of 1" from the edge of the sheet is recommended. For through bolted or screwed attachments the use of a washer is recommended. Alusion recommends that test holes be drilled to confirm that holes can be produced as desired. 6

9 APPLICATION SYSTEMS We offer an installation system and will work with designers and installers to detail other installation methods as appropriate for a project. Alusion has been installed with various through bolting methods and Translucent is often mounted in an offset to allow the passage of light. In acoustic applications Alusion panels can be mounted in ceiling systems, as acoustic elements themselves or as a covering for a sound absorbent media. Z Clip System This side is attached to panel This side is mounted to the wall 7

10 Alusion Large Cell Open One Side used as a feature in the reception area in a downtown Cleveland office. Turner Construction of Cleveland completed this installation. 8

11 Alusion Small Cell Open One Side was used in this memorial erected for 24 Service Employees of the International Union members of local 32BJ who were lost in the horrific events of September 11, ALusion is particularly proud to be part of this memorial, which is located at 101 Avenue of the Americas in New York City. 9

12 Alusion s Tradeshow Display which demonstrates many uses of our products for display, signage and wall cladding. Alusion Small Cell Open One Side in Epoxy Resin used as a wall paneling in a stairwell in a downtown Cleveland office. Turner Construction of Cleveland completed this installation. The image below and to the left is the same Alusion product used as a table top. 10

13 APPENDIX FLAME SPREAD INDEX Alusion Red Oak, Standard Flame Spread in Feet Time in Minutes SMOKE DEVELOPED Alusion Red Oak, Standard % Light Absorption Time in Minutes i

14 ABSORPTION COEFFICIENTS OF ALUSION PANELS Thickness Panel Test Octave Band Centre Frequencies, Hz NRC in. (mm) density mounting A (13) 8% D E A (13) 10% D E A (13) 15% D E A (25) 10% D E A (25) 15% D E NOTES: All tests were performed to ASTM C423 by National Research Council Canada. 'A mount' tests were performed with the panels on a solid backing. 'D-50 mount' tests were performed with the panels mounted on 2" thick furring strips. 'E-400 mount' tests were performed with the panels spaced at 16" (400 mm) from a solid backing. Click on any line to view the third octave band test data and graphs. ii

15 SOUND ABSORPTION COEFFICIENTS OF 1" (25 mm) ALUSION PANELS ON "A" MOUNT (SOLID BACKING) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz SOUND ABSORPTION COEFFICIENTS OF 1" (25 mm) ALUSION PANELS ON "D-50 MOUNT" (OVER 2" FURRING STRIPS) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz iii

16 SOUND ABSORPTION COEFFICIENTS OF 1" (25 mm) ALUSION PANELS ON "E-400 MOUNT" (OVER 16" SPACE) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz SOUND ABSORPTION COEFFICIENTS OF 1/2" (13 mm) ALUSION PANELS ON "A" MOUNT (SOLID BACKING) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz iv

17 SOUND ABSORPTION COEFFICIENTS OF 1/2" (13 mm) ALUSION PANELSON "D-50 MOUNT" (OVER 2" FURRING STRIPS) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz SOUND ABSORPTION COEFFICIENTS OF 1/2" (13 mm) ALUSION PANELS ON "E-400 MOUNT" (OVER 16" SPACE) Sound Absorption Coefficient Third Octave Band Frequencies, - Hz v

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