ZÜRICH. Competence Centre High Power Propulsion. Propulsion & Controls. This is a running title

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1 ZÜRICH Competence Centre High Power Propulsion 1 Propulsion & Controls This is a running title

2 MITRAC High Power Geared to your Needs The BOMBARDIER* MITRAC* 3000 product portfolio is a family of power supply and propulsion systems for locomotives and high speed powerheads as well as control electronics and TCMS (Train Control and Management Systems) solutions for passenger and freight transportation. marketing, sales, software and hardware engineering, project management, testing, product support, supply chain management and support functions. Together we seamlessly transfer our know-how and designs to Bombardier and partner manufacturing sites around the globe. Our flagship portfolio MITRAC 3000 propulsion systems boost customer competitiveness and exceed expectations while driving sustainable mobility. Located in Zürich, Switzerland, the Competence Centre for High Power Propulsion is the business partner of choice for innovative, high performance propulsion solutions. The centre s highly skilled professionals possess in-depth knowledge across the value chain, including Headquartered in Zürich, Bombardier Transportation Propulsion and Controls has a worldwide presence with 10 sites in 8 countries. Over the past two decades MITRAC 3000 equipment has been installed on more than 4,000 vehicles operating in more than 25 countries. BOMBARDIER* MITRAC* MITRAC High Power Geared to your Needs

3 Mannheim (DE) Competence Centre for Propulsion Systems and Electric Mobility. Manufacturing AC & MS converters. Västerås (SE) Competence Centre for Medium Power Propulsion Pittsburgh (US) PPC Site USA Zürich (CH) Competence Centre for High Power Propulsion PPC headquarters Hennigsdorf (DE) Drives and auxiliary converters Vienna (AT) Competence Centre for Drives (Traction motors and gearboxes) Trápaga (ES) DC traction and auxiliary converters Vadodara (IN) Engineering and manufacturing AC propulsion products Changzhou (CN) Joint Venture Bombardier CPC Propulsion (BCP) Manufacturing AC propulsion products for the Chinese market Suzhou (CN) Bombardier Transportation Equipment Suzhou (BTES), manufacturing traction motors PPC sites with high power propulsion Other PPC sites PPC representative offices Countries with PPC sites Countries delivered to ZÜRICH: Competence Centre for High Power Propulsion Facts and figures Competence Centre in Zürich with assembly sites worldwide Sold more than 9,700 traction and auxiliary converters since 1989 More than 150 employees from more than 15 countries Our product range MITRAC 3000 propulsion systems for locomotives and powerheads Propulsion solutions for railway operators in Switzerland MITRAC TC 3000 traction converter family Line converter control software for all applications and power ranges MITRAC MCG (Mobile Communication Gateway) and ORBIFLO* remote access solutions Zürich Competence Centre for High Power Propulsion 3

4 RELIABLE and Competitive Worldwide Boosting customer competitiveness MITRAC 3000 stands for innovation, know-how and customer support that enables you to optimize cuttingedge converters, drives and train control and management systems for locomotives and high speed powerheads worldwide. The synergy of high modularity, efficiency, reliability and excellent maintainability provides low life cycle costs and dependable revenue service. Exceeding expectations At the Competence Centre, we surpass even the most demanding customers needs. How? By leveraging our unrivalled technical expertise, superior skills and extensive experience in designing, testing and commissioning high power propulsion systems. Driven by reliability Providing best-in-class reliability and availability are key and constant objectives. We continuously monitor and seize every opportunity to enhance our products performance and reliability. Areas for improvement are identified and addressed at the source. In the event of a malfunction, our well-engineered redundancy architectures minimize disruptions, allowing locomotives to complete the journey as planned. Committed to sustainable mobility Our products integrate the latest technologies to provide both high performance and high power efficiency. Product innovations and thorough testing and simulations under realistic conditions enable us to continuously improve our environmental footprint. 4 Reliable and Competitive Worldwide

5 OUR COMPETENCIES Highly skilled professionals are the key to developing, delivering and maintaining advanced propulsion solutions for locomotives, powerheads and regional trains for customers worldwide. As a fabless organization, the Competence Centre has an excellent track record of developing products which are then transferred to Bombardier and partner assembly sites around the globe. Sales and bids engineers to identify and eliminate design shortcomings Sales and bids managers make orders happen. They as early as possible. A Train Control and Management develop and maintain customer relationships and identify System (TCMS) team develops TCMS applications market needs, turning opportunities into successful orders. according to SIL-2 safety standards as well as train-to- In collaboration with advanced engineers, they define wayside communication solutions such as ORBIFLO. competitive technical and commercial solutions that meet and exceed customer expectations. Project management and lead engineering Project managers are the key contacts for customers. Warranty and maintenance support The Warranty and Maintenance team provides technical support during warranty, implements efficient maintenance and verifies field reliability. The team also Based on the customer order, they lead all phases collects and analyzes lifecycle cost data and actively of a project, from engineering, operations and support to manages obsolescence issues which is a key contributor control and risk mitigation management. Lead engineers of the outstanding reliability of our product portfolio. oversee the technical aspects of a project. They ensure that the system fulfills the established technical requirements and meets or exceeds all reliability and quality goals, focusing on on-time delivery and costs targets. Engineering and testing System engineers design the overall propulsion solution based on customer specifications which include lifecycle, reliability and safety requirements. Electrical and mechanical design engineers use state-of-the-art tools and analysis systems to develop the converters. Software engineers provide the converter control software in compliance with the EN standard. They also conduct extensive testing with real-time hardware in the loop simulators and validation in the power Quality, support and commercial functions The Advanced Product Quality Planning (APQP) laboratory. This enables them to improve the converter process assures a continuously high level of product control software and optimize parameter settings for and process quality. This process helps us identify overall performance and efficiency. potential issues at an early stage. Our many quality certifications and regular audits reflect our commitment For each new development, production engineers build to superior quality. the prototypes in Zürich in close cooperation with the final assembly sites to ensure efficient localization and In addition, Finance, Supply Chain Management, Human seamless ramp-up of serial production. Test engineers Resources and Infrastructure are key support functions assess prototypes under real operating conditions in that are also essential to the success of the Competence the powerlab. This structured testing process allows Centre in Zürich. 5 This is a running title Our Competencies 5

6 MITRAC Powerlab Zürich Power laboratory We operate one of the world s most advanced power laboratories. Opened in 2009, the almost 1,400-square-metre powerlab is used to test new propulsion technologies, products and systems of all power ranges under real operating conditions. An additional 320-square-metre area is available for motors, loads and transformers. The power supply infrastructure provides high voltage AC and DC power for testing with any common railway electrification system worldwide. The infrastructure is designed to conserve energy by, for example, converting mechanical motor power back to electric power and using an efficient cooling system. For complete testing of diesel-electric propulsion systems, dedicated diesel generators are located adjacent to the laboratory building. Outside the lab, electrified test tracks are available for commissioning and testing complete rail vehicles. Number of test benches 6 Total useable area Available voltage systems Performance ISO 9001:2008 ISO 14001:2009 CMMI Level 2 EN OHSAS 18001:2007 DIN IRIS Certification Rev. 2 Deutsche Bahn AG Tell Award ,700 m 2 including 1,380 m 2 test area 320 m 2 machine and transformer area 0 4,2 kv DC 15 kv AC 16,7 Hz 25 kv AC 50 Hz Project specific diesel aggregates 3 4 MW per bogie Quality management system Environmental management system Capability Maturity Model Integration and process improvement for developing products and services TÜV certification for software design Occupational health and safety management system Welding of railway vehicles and parts International Railway Industrial Standard Q1 supplier status For TWINDEXX* product development and the MITRAC propulsion and control system 6 MITRAC Powerlab Zürich

7 OUR EXPERIENCE Our global leadership in propulsion and control solutions is based on more than 40 years of three-phase propulsion system experience and 25 years of GTO and IGBT semiconductor technology expertise. Important historic milestones Year Vehicle Key innovation Year Vehicle Key innovation 1970 and 1974 DE 2500 World s first thyristor-based traction converters with 3-phase asynchronous motors (diesel-electric and electric locomotives) 1979 DB BR 120 World s first commercial electric locomotive with 3-phase propulsion delivering 5.6 MW 1990 SBB Re 460 Lok Trenitalia E464 Indian Railways WAG9 / WAG9H World s first high power traction converter in 3-level circuit with 4.5 kv / 2.5 ka GTOs GTO propulsion for largest locomotive fleet ordered. About 700 locomotives sold GTO propulsion and, starting in 2009, IGBT propulsion for electric locomotives 1997 Adtranz 12X World s first IGBT high power converter in a locomotive 2000 LKAB IORE Heavy Haul Locomotive 2004 TRAXX AC (DB BR and BR 185.2) 2004 TRAXX MS (Re 484, E186 and Re 486) GTO propulsion for one of world s most powerful electric locomotives First IGBT converters in series locomotives with 4.5 kv / 1.65 ka IGBTs MITRAC 3000 multi-system converters with 6.5 kv industry standard IGBTs Renfe AVE S112 and S TRAXX DE LNVG Metronom BR Chinese Railways HXD3B, HXD2C 2008 TRAXX DC Renfe Mercancías 2009 NJ Transit / AMT ALP-45DP TRAXX DE Multi-Engine Locomotive DB BR 245 TRAXX AC Last-Mile Railpool BR 187 DB und AKIEM Ordered Saudi Arabia very high speed train Ordered SBB TWINDEXX double decker train Europe s first IGBT propulsion in very high speed powerheads All-in-one converter for traction, auxiliaries and train power supply IGBT traction converters for 9.6 and 7.2 MW locomotives IGBT propulsion solutions for 3kV powered locomotives World s first IGBT dual power (electric and diesel) propulsion for passenger locomotives IGBT traction converter for locomotive with 4 individually controllable diesel machines. (UIC Stage IIIB compliant) MITRAC 3000 system for novel AC locomotives with Last Mile diesel engine and battery to access nonelectrified side tracks MITRAC 3000 propulsion for Talgo high speed powerheads reaching 330 km/h MITRAC 1000 propulsion system with permanent magnet motors Our Experience 7

8 Major References TRAXX MS Locomotive China Railways 9.6 MW and 7.2 MW Locomotives SBB Double-Decker Train, IGBT propulsion and permanent magnet motors TRAXX AC Locomotive with Last Mile diesel and booster battery, Railpool BR 187 TRAXX DE ME Four diesel engines, DB BR 245 Bombardier Transportation has an active set of environmental print guidelines, for further details click onto: Learn more about our commitment to sustainable mobility at: Bombardier Transportation Brown Boveri Strasse 5 CH-8050 Zürich, Switzerland ALP-45DP Dual Power Locomotives, NJ Transit, AMT Indian Railways WAG9H If you no longer require this brochure please recycle it responsibly. Career opportunities High Speed Powerheads, Spain / Saudi Arabia LKAB Iron Ore Locomotive, Sweden / Norway Bombardier Transportation and the Zürich Competence Centre for High Power Propulsion offer you the opportunity to work with advanced technologies and multinational partners and teams in a culture that values teamwork and open communication. Let's team up to deliver leading-edge solutions that drive the Evolution of Mobility. For information on available positions, internships and trainee programs, visit: *Trademark(s) of Bombardier Inc. or its subsidiaries. 2013, Bombardier Inc. or its subsidiaries. All rights reserved. Printed in Switzerland/11301/LLE/PPC/ /en Tel Fax

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