Medical Cutting Tools

Transcription

1 LASER DIVISION

2 2 CORPORATE PROFILE LASER APPLICATIONS Since 1966 constant innovation, performance based approach and market recognized and consolidated superior accuracy, achieved in a wide variety of manufacturing applications, have led C.B.Ferrari to a world leading position in high precision 5-Axes CNC machining centers solutions. Currently C.B.Ferrari operates with two manufacturing facilities in Italy, the second major machine tools manufacturing country in Europe and the fourth in the World. 160 skilled and highly motivated employees, enjoying the homeland long-standing tradition in precision mechanics, design and manufacture all machines in house including electro-spindles and rotary tables, ensuring extraordinary quality and reliability over the time. With more than 4300 machines successfully installed worldwide, supported by a close and prompt sales and service network, C.B.Ferrari ensures its customers the ultimate manufacturing support, achieving state-of-the-art results in terms of accuracy and performances. comprehensive consulting: Dal 1966 la costante innovazione, l orientamento alle massime prestazioni e l altissima precisione dei prodotti, riconosciuta e consolidata nel mercato per una vasta gamma di applicazioni, hanno portato C.B.Ferrari a ricoprire una posizione di leadership a livello mondiale nella costruzione di centri di lavoro CNC a 5 Assi di alta precisione. Attualmente C.B.Ferrari opera con due stabilimenti produttivi in Italia, secondo paese in Europa e quarto nel Mondo per la produzione di macchine utensili. 160 dipendenti qualificati e motivati, forti di una lunga tradizione nel settore della meccanica di precisione, progettano e producono internamente tutte le parti delle macchine compresi elettro-mandrini e tavole girevoli, garantendo nel tempo una straordinaria qualità e affidabilità. Con oltre 4300 macchine installate con successo in tutto il mondo e l ausilio di una fitta ed efficiente rete di vendita e di assistenza, C.B.Ferrari assicura ai propri clienti il massimo supporto alla produzione, e l ottenimento di risultati che rappresentano lo stato dell arte in termini di precisione e prestazioni. SERVIZI OFFERTI: Worldwide Sales and Service Organization Proprietary Spindles and Dividing Heads Manufacturing and Repair Proprietary CAM and Simulation Software Products Turnkey Projects Machines Demonstration and Time Studies Accuracy and Repeatability Tests Customized Automation Solutions Used Machines Overhauls Training Programs Rete di vendita e assistenza internazionale Produzione e riparazione di elettro-mandrini, divisori e tavole girevoli Software CAM e di simulazione proprietari Progetti chiavi in mano Dimostrazione di macchine, studio ed ottimizzazione dei tempi ciclo Test di precisione e ripetibilità Soluzioni personalizzate di automazione Revisione di macchine usate Corsi di formazione SECTORS Aerospace Energy Molds & Dies Automotive Medical Cutting Tools Watch & Jewelry Electronics White Goods Precision Components

3 LASER DIVISION APPLICATIONS OVERVIEW 3 APPLICATIONS MARKING cutting engraving 3D drilling High precision Engraving and heat treatments welding scribing We thank our Key Partner LASAG AG for the photo of applications of this catalog Ringraziamo la LASAG AG nostro Key-Partner per le foto applicative che sono nel catalogo

4 4 LASER DIVISION PROCESSING OVERVIEW EXAMPLES OF LASER PROCESSING ENGRAVING CUTTING Material: Steel Material: Stainless Processing Time: 1 h 30 Steel Dimensions: 9 x 7.5 mm Processing Time: 7 30 Depth: 1.4 mm Dimension: D=249x62 mm Thickness: 1.2 mm Material: Titanium Processing Time: 3 h 50 Sphere Diameter: 46 mm Depth: 0.2 mm Material: Graphite Sandwich Processing Time: 17 Dimensions: 70 x 70 mm Thickness: 0.8 mm Material: Steel Processing Time: 10 h Dimensions: 22 x 39 mm Depth: 1.6 mm Sample:s Engraving 5 15 Material: German Silver Processing Time: 5 30 Dimensions: 60 x 95 mm Thickness: 0.3 mm

5 LASER DIVISION LASER 513 / 813 LASER 513 LASER LASER 513 Standard 1 CNC Axis Z LASER 813 Standard 3 CNC Axes X, Y, Z Working area Working area X= 100 mm Y= 100 mm Z= 200 mm X= 320 mm Y= 320 mm Z= 320 mm Dimensions: 700 x 1000 x 930 mm Dimensions: 800 x 1785 x 1675 mm Weight: 200 Kg Weight: 500 Kg Power supply: 230 V ± 10% Power supply: 230 V ± 10% SOLUTIONS VERSIONI SOLUTIONS VERSIONI + 2 Manual Axes + 2 Assi Manuali MICRO (option 4 th /5 th Axis) MICRO (opzione 4 o /5 o Asse) + 2 CNC Axes + 2 Assi CNC NANO-HE (5 Axes + Gonio) NANO-HE (5 Assi + Gonio) SCRIBING SCRIBING WELDING WELDING OPTIONS ROTARY TABLE 2 positions OPZIONI TAVOLA GIREVOLE 2 posizioni OPTIONS ROTARY TABLE 2 positions OPZIONI TAVOLA GIREVOLE 2 posizioni ROTARY UNIT 4 th Axis Divisore 4 o Asse CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto

6 6 LASER DIVISION LASER 1100 LASER 1100 LASER 1100 Standard 3 CNC Axes X, Y, Z Working area X= 630 mm Y= 250 mm Z= 320 mm Dimensions: 1420 x 1850 x 1960 mm Weight: 800 Kg Power supply: 400 V ± 10% SOLUTIONS VERSIONI (option 4 th /5 th Axis) 5 Axes (opzione 4 o /5 o Asse) 5 Assi OPTIONS ROTARY TABLE 2 positions CUTTING TABLE with vacuum OPZIONI TAVOLA GIREVOLE 2 posizioni TAVOLA DI TAGLIO con sottovuoto Hip joint (drilling) Protesi d anca (foratura) Surgical milling cutter Fresa chirurgica Gasket Guarnizione Sample (Ablation) Esempio (Ablazione) Mould (engraving) Stampo Hip joint (engraving) Protesi d anca Samples (Ablation) Esempi (Ablazione

7 LASER 1300/1500 LASER DIVISION LASER 1300 / LASER 1300 Standard 3 CNC Axes X, Y, Z Working area X= 650 mm Y= 320 mm Z= 320 mm Dimensions: 2160 x 2000 x 2200 mm Weight: 4000 Kg Power supply: 400 V ± 10% LASER 1500 Standard 3 CNC Axes X, Y, Z Working area X= 850 mm Y= 420 mm Z = 420mm Dimensions: 2300 x 2000 x 2200 mm Weight: 4500 Kg Power supply: 400 V ± 10% SOLUTIONS VERSIONI SOLUTIONS VERSIONI (option 4 th /5 th Axis) (opzione 4 o /5 o Asse) (option 4 th /5 th Axis) (opzione 4 o /5 o Asse) 5 Axes 5 Assi 5 Axes 5 Assi OPTIONS OPZIONI OPTIONS OPZIONI ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni ROTARY TABLE 2 positions TAVOLA GIREVOLE 2 posizioni CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto CUTTING TABLE with vacuum TAVOLA DI TAGLIO con sottovuoto Combustion Chamber Camera di Combustione Titanium gear for racing Bicycle Corona dentata in titanio per bicicletta da corsa Dentist flexible screwdriver Cacciavite flessibile per dentisti Elecrical circuit Circuito elettronico Nozzle - Ugello Diesel fuel injector Iniettore per motore diesel Nozzles - Ugelli Sample (Micro-Drilling) Esempio (Micro-Foratura)

8 8 LASER DIVISION LASER 1300 LASER 1300 LASER 1300 LIQUID JET Standard 3 CNC Axes X, Y, Z Working area X= 650 mm Y= 320 mm Z= 320 mm Dimensions: 2160 x 2000 x 2200 mm Weight: 4000 Kg Power supply: 400 V ± 10% SOLUTIONS VERSIONI (option 4 th /5 th Axis) 5 Axes (opzione 4 o /5 o Asse) 5 Assi OPTIONS ROTARY TABLE 2 positions CUTTING TABLE with vacuum CBF-LJet (nozzle + pump) OPZIONI TAVOLA GIREVOLE 2 posizioni TAVOLA DI TAGLIO con sottovuoto CBF-LJet (ugello + pompa)

9 LASER DIVISION PROCESSING OVERVIEW 9 DRILLING WELDING Material: Steel Processing Speed: 58 holes/s Holes diameter: 0.3 mm Holes depth: 0.5 mm 17 Material: Steel Processing Speed: 25 holes/s Holes diameter: 0.3 mm Holes depth: 0.5 mm Material: Inconel 718 Processing Speed: 9 s/hole Holes diameter: 1.2 mm Holes depth: 3 mm Material: Stainless Steel Processing Speed: 12 s External Diameter: 18 mm Spot size: 1.2 mm 27

10 10 LASER DIVISION LASER SOURCES Laser sources LASAG SLS 200 CL LASAG KLS 246 Pulsed Nd: YAG Laser 10 to 220 W output Pulsed Nd: YAG Laser 10 to 220 W output High precision welding of challenging materials Excellent pulse to pulse stability down to ± 0.5% through real-time controlled power supply Long pulses up to 200 ms and high pulse energy, even for SHADOW welding High resolution pulse forming with pulse-on-demand and powerburst features Unique for fi ne cutting, precision drilling and scribing Outstanding beam quality at high peak power For conventional beam and/or fi ber beam delivery Optimum fl exibility for a full line of processing and production demands LASAG FLS CL LASAG FLS A Pulsed Nd: YAG Laser Pulsed Nd: YAG Laser 300 to 600 W output Deep penetration welding of challenging materials and material combinations High throughput High speed SHADOW welding Single shot contour welding Ideal for battery and solar collector welding Engineered for deep penetration cutting and drilling Excellent beam quality for precision machining Modular design for high fl exibility New control unit with advanced front end user interface Optimized high brightness version with excellent beam quality

11 LASER DIVISION LASER SOURCES 11 LASAG LFS LASAG LFS 150 OEM Long Pulse Fiber Laser System Long Pulse Fiber Laser System for Cutting, Welding, Drilling and Scribing Precision cutting, drilling and other kinds of micromachining Precision seam and spot welding with direct beam delivery or scanner High-speed SHADOW welding applications Various processing heads can be integrated Precision cutting of metals and particulary hard materials like Sapphire, PCD, CBN, or Ceramics Precision seam and spot welding with tailored optics or scanner High aspect ratio drilling and perforation at high productivity Scribing of brittle materials and ceramics C.F.L. Lohnerstrasse 24 CH-3602 Thun Phone: P.O. Box 17 Switzerland Fax: LASAG QFS 50 Fiber Laser Processing System For Conrod Scribing OEM version Scribing of connecting rod eyes of any size Scribing of complete motor blocks LASAG QFS 50 Fiber Laser Processing System For Conrod Scribing Stand alone version Scribing of connecting rod eyes of any size Scribing of complete motor blocks

12 C.B.Ferrari S.r.l. MORNAGO (VARESE) Via Stazione, Mornago (VA) - ITALY Tel Fax MODENA Via Curtatona, Modena - ITALY Tel Fax LASER