The Right Tool at the Right Time. High Performance Taps. Red Ring for Steel and Alloy Steel, DIN standard
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1 The Right Tool t the Right Time High erformnce Tps Red Ring for Steel nd Alloy Steel, DIN stndrd
2 Fetures&Benefits teril HSCo-X powder steel mteril gives longer tool life thn replced tps. Surfce tretment Avilble in bright finish nd TiAlN-Top coting. TiAlN-Top hs high toughness properties for longer tool life, reduced built-up edge nd smooth cutting ction. Flute geometry Spirl oint tps for through holes. Spirl Flute (48º) with reduced lnd for blind holes llows dequte room for chip formtion, with rpid nd smooth chip evcution. Bck tpering on the spirl flute tps promotes high qulity threding in Alloy Steel. Threding depth Threding to depths of up to 2.5 x Dimeter. Thred form All tps re vilble in etric thred form. Rnge 3 20 in Spirl Flute nd Spirl oint geometry. Sizes up to 36 vilble on bright finish Spirl Flute tp, E393, with 40º helix ngle on sizes over 20. Colour ring coding The red ring identifies these tps s the highest performers in Alloy Steel. TestResults roductivity v Tool Life in AG 1.5, 8 tps to thred depth of 2 x D in blind holes Number of Threds E394, 20 m/min E394, 30 m/min E394, 40 m/min Competitor, 30 m/min If high productivity is more importnt fctor thn long tool life, cutting speeds cn be incresed. The test ws set up to show productivity reltive to tool life, up to vlue of two times the cutting speed recoended by Dormer on the E394 spirl flute tp. A nerest equivlent competitor tp ws lso tested t 30m/min. At double the recoended speed, 460 threds were chieved by the E394 before end of tool life, compred to 1287 threds t the recoended speed of 20m/ min. A SynchroFlex toolholder ws used with cutting speeds of 30 nd 40m/min. At 20m/min, floting toolholder ws used. It cn be concluded from the bove test tht the new E394 coted Red Shrk tp cn be used with higher cutting dt thn recoended strt vlues, giving higher productivity. 2
3 CustomerBenefits High productivity when threding in steel nd lloy steel. Incresed tool life, thnks to optimum combintion of mteril, coting nd geometry. Higher tool life is combined with higher speed, to give improved productivity when compred to the replced tps. Nrrow, regulr chips nd dequte flute spce men negligible chip congestion nd therefore, continuous production process. Bck tpering reduces torque during reversing motion, which reduces the risk of brekge nd chipping. TiAlN-Top coted Red Shrk tps cn be operted t double the speed of the bright finish ones, to further increse productivity. E396 E394 3
4 ApplictionterilGroups E395 E396 E392 E394 E393 Excellent for Appliction Good for Appliction Exmple 16 = eripherl speed in metres/minute +/- 10% Appliction teril Groups (AG) Hrdness HB Tensile Strength N/ Steel 2. Stinless Steel 3. Cst Iron 4. Titnium 5. Nickel 6. Copper 7.Aluminium gnesium 8.Synthetic terils 1.1 gnetic soft steel 1.2 Structurl Steel / cse crburising steel 1.3 lin Crbon steel 1.4 Alloy steel 1.5 Alloy steel/ Hrdened nd tempered steel 1.6 Alloy steel/ Hrdened nd tempered steel 1.7 Alloy steel Hrdened 1.8 Alloy steel Hrdened 2.1 Free mchining Stinless Steel 2.2 Austenitic 2.3 Ferritic + Austenitic, rtensitic 2.4 recipittion Hrdened 3.1 Lmellr grphite 3.2 Lmellr grphite 3.3 Nodulr grphite/ lleble Cst Iron 3.4 Nodulr grphite/ lleble Cst Iron 4.1 Titnium, unlloyed 4.2 Titnium, lloyed 4.3 Titnium, lloyed 5.1 Nickel, unlloyed 5.2 Nickel, lloyed 5.3 Nickel, lloyed 6.1 Copper 6.2 ß-Brss, Bronze 6.3 α-brss 6.4 High Strength Bronze 7.1 Al, g, unlloyed 7.2 Al lloyed, Si<0.5% 7.3 Al lloyed, Si>0.5%<10% 7.4 Al lloyed, Si>10% Whisker reinforced Al-lloys, g lloys 8.1 Thermoplstics 8.2 Thermosetting plstics 8.3 Reinforced plstic mterils 9. Hrd terils 9.1 Cermets (etl-cermics) 10.Grphite 10.1 Stndrd grphite <120 <400 <250 <850 <250 <850 >250 <350 >850 <1200 >350 >1200 < HRC > HRC <1960 <250 <850 <320 <1100 <300 <1000 >320 <410 >1100 <1400 <150 <500 >150 <300 >500 <1000 >200 <300 >700 <1000 <270 <900 >270 <350 >900 <1250 <150 <500 <270 <900 >270 <350 >900 <1200 <100 <350 <470 <1500 <100 <350 <150 <500 <120 <400 <120 < <550 < <
5 E395 / E396 chine Tp, Red Shrk schinen-gewindebohrer, Rotring, chinetppen, Shrk Roodring Shrk Truds mchine, Shrk bgue rouge chos de máquin Shrk (Anillo Rojo) cho de áq., Vermelho Shrk E395 l 4 z e-code E E E E E E E E E E E39520 E396 l 4 z e-code E E E E E E E E E E E
6 chine Tp, Red Shrk, bck tpered Truds Shrk rouge ps métrique E392 / E394 schinen-gewindebohrer, Rotring, Shrk, bgeflcht chos de máquin Shrk (Anillo Rojo) con rosc chflnd hci trs chinetppen, Shrk Roodring, chtergeslepen cho de áq., Vermelho Shrk, Síd Cónic E392 l 4 z e-code E E E E E E39210 E394 l 4 z e-code E E E E E E E E E E E
7 chine Tp, Red Shrk, bck tpered Truds Shrk rouge ps métrique E393 schinen-gewindebohrer, Rotring, Shrk, bgeflcht chos de máquin Shrk (Anillo Rojo) con rosc chflnd hci trs chinetppen, Shrk Roodring, chtergeslepen cho de áq., Vermelho Shrk, Síd Cónic E393 z e-code E E E E E E E E E E ) E ) E ) E ) E ) E ) 1) Helix 40, not bck tpered / 40 Spirle, nicht bgeflcht / Spirlhoek 40, zonder extr reductie vn de flnkendimeter nr de schcht / Angle d hélice 40, sns conicité rrière / Hélice 40º, sin slid cónic / Helix 40º, cônic n prte posterior 7
8 The Right Tool t the Right Time orse Wy Wverley Sheffield S60 5BJ United Kingdom T: F: Emil: dormer.uk@dormertools.com Interntionl orse Wy Wverley Sheffield S60 5BJ United Kingdom T: F: B Orlens Cedex 2 Frnce - Frnce T: +33 (0) F: +33 (0) Emil: dormer.fr@dormertools.com s-grvelndsweg 401 NL-3125 BJ Schiedm Netherlnds - Nederlnd T: F: Emil: dormer.nl@dormertools.com Interntionl Sndvik in Austri GmbH ostfch 90 AT-1211 Wien Street ddress: Scheydgsse 44 AT-1211 Wien Austri - Österreich T: F: responsible for Austri ontenegro Österreich Црна Гора Belrus olnd Беларусь olsk Bulgri Romni България Români Croti Russi Hrvtsk Россия Czech Republic Serbi Česká republik Србија Hungry Slovki gyrország Slovensko Lithuni Sloveni Lietuv Slovenij Ukrine Україна Bosni-Herzegovin Босна и Херцеговина Vi Vresin ilno Itly - Itli T: F: Emil: dormer.it@dormertools.com C/Verned s/n olg. Industril Cn Roc ES rtorelles T: (ES) F: (ES) Emil:dormer.es@dormertools.com Spin - Espñ T: (T) F: (T) Emil:dormer.pt@dormertools.com responsible for Spin Espñ ortugl ortugl Fountin lz Belgicstrt 5, bus 5/6 BE-1930 Zventem Belgium - België/Belgique T: F: Emil: dormer.be@dormertools.com Sndvik Tooling Deutschlnd GmbH Geschäftsbereich Dormer Heerdter Lndstrsse 243 D Düsseldorf ostfch D Düsseldorf Germny - Deutschlnd T: F: Emil: dormer.de@dormertools.com Box 618 SE Hlmstd Sweden - Sverige T: +46 (0) F: +46 (0) Emil: dormer.se@dormertools.com Kundservice T: direkt F: direkt L. 52 FI Vnt Finlnd - Suomi T: F: Asiksplvelu T: suor F: suor Emil: dormer.fi@dormertools.com Sndvik A/S Boks 173 NO-1377 Billingstd Norwy - Norge T: F: E-mil: dormer.no@dormertools.com Kundeservice T: direkt F: direkt Sndvik A/S ostboks 160 DK-2605 Brøndby Denmrk - Dnmrk T: F: Emil: dormer.dk@dormertools.com Kundetjeneste T: direkt F: direckt Sndvik A.E. 294 Kifissis Avenue Chlndri Athens Greece - Ελλάδα T: F: Emil: dormer.gr@dormertools.com Cix ostl 413 CE So ulo S Brzil - Brsil T: +55 (0) F: +55 (0) Emil: dormer.br@dormertools.com recision Dormer 2550 edowvle Blvd. Unit 3 ississug, ON L5N 8C2 Cnd T: (888) En Frnçis: (888) F: (905) Emil: cs@precisiondormer.com recision Dormer 301 Industril Ave. Crystl Lke, IL United Sttes of Americ T: (800) F: Emil: cs@precisiondormer.com responsible for United Sttes of Americ exico 5 Fowler Rod Dndenong 3175, Victori Austrli T: F: Sndvik New Zelnd 269 Ti Rku Drive Burswod nuku 2013 New Zelnd T: F: Sndvik South Est Asi te Ltd 50 Alps Avenue #04-00 Sndvik Building Singpore T: /6 F: Emil: dormer.sg@dormertools.com responsible for Chin Hong Kong Indonesi Vietnm lysi Thilnd Singpore South Kore Tiwn ROC No 4555 Yin Du Rod Xin Zhung Industry rk Shnghi Chin T: F: Emil: dormer.cn@dormertools.com Sndvik Asi Ltd umbi-une Rod une Indi T: F: Sndvik.O. Box Est Rnd 1462 South Afric T: F: Sndvik Argentin S.A. Rincón 3198 C B1754BIL Sn Justo - Buenos Aires Argentin T: 54 (11) F: 54 (11) /02 ENG
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