MANUFACTURING PROCESSES II

Transcription

1 SUBJECT: MANUFACTURING PROCESSES II CÓDE: IP0247 EFFECTIVE FROM: TIMES A WEEK: 80 HOURS BY SEMESTER METHOD UNION COURSE CHARACTERISTICS LECTURE INTEGRATED WITH LAB PREREQUISITES MANUFACTURING PROCESSES I (IP242) CO-REQUISITES NONE CREDITS: 5 DATE UPDATE: JANUARY 204 COURSE JUSTIFICATION The production engineer must be able to manage a project or a production process in the manufacturing sector. The focus of this subject is the productive chains (deformation processes of metallic materials and design of tooling that allow this transformation); in addition to these it looks for the optimization of the resources which will bring economic benefits to the company. The course also presents a generalized view of the main productive chains which supports the metalworking sector. This is done through presentations by students, from direct experiences in the selected industries. This way will expand the knowledge of the future engineer by correlating the various thematic areas around manufacturing. So, the engineer will have enough experience to confront a real situation at the end of the course. GENERAL OBJECTIVE OF THE COURSE Select the most appropriate process in deformation of materials and tooling manufacturing in the engineering field (based on criteria of cost, time, materials, application, etc.). Also, know other important areas of manufacturing and its connection with metalworking. SPECIFIC OBJECTIVE OF THE COURSE Identify and implement processes of joining (welded joint) in industrial and repair products with quality and economics criteria and engineering of materials. To make wise decisions in the specific case of manufacturing

2 Gain knowledge of massive forming processes, which enable it to evaluate a production system and make wise decisions in the selection of equipment and the type most appropriate tool for various manufacturing alternatives Acquire a level of knowledge of cutting process and foil stamping, which enables the student to make wise decisions about the selection of the type / variant of the process and the most appropriate type of die for diverse manufacturing alternatives. Identify non- conventional processes and its application in the generation of industrial processes, enabling it to make positive decisions in the selection and implementation in a specific case of manufacturing Share experiences from industrial visits, to identify other different supply chains from the engineering sector, which enables the student to make decisions in an area of interest in the field of manufacturing. ANALYTIC DESCRIPTION OF CONTENTS MODULE : PROCESS OF JOINING AND ASSEMBLY The metallurgy of the weld process ification of weld bonding processes. Safety Standards process. Economic analysis of process Specific objective: Identify methods of joining and assembly commonly used in the manufacture of products and their applications as product design Duration: 6hrs - Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México Doyle, L. E. y otros, Procesos y materiales de manufactura para ingenieros, Prentice-Hall, Méjico, American Welding Society - Society of Manufacturing Engineers Lecture of process binding in specific cases. Welding procedure qualification and welder skill Joint workshop. 6hrs.laboratory activities 2

3 Practice s Fusion Welding, description and application. Solid State Welding, description and application. Safety Standards process. Economic analysis of process Fundamentals of welding metallurgy process Description of the processes of fusion welding techniques. Description of the processes of solid state welding. Rated skill and welding processes, as standard. Bibliographic, documentation, labs MODULE 2: MASS FORMATION PROCESSES Extrusion of metals Forge Lamination Acquire a level of knowledge about massive forming processes, which enables the student to make wise decisions regarding the selection of the type / variant of process and type of most appropriate tool for alternatives manufacturing process. Duration: 6 hrs. Document exposition on EAFIT INTERACTIVA Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México 2002 Ostwald Philip. Manufacturing Process and systems, Wiley USA 996 Groover, Mikell P., Fundamentos de manufactura moderna, Prentice-Hall, Méjico, 997 Ignacio A. Henao, Procesos de manufactura metalmecánica, Medellín, 987 Doyle, L. E. y otros, Procesos y materiales de manufactura para ingenieros, Prentice-Hall, Méjico, 988.

4 c al Practices Estrategias de seguimiento horas presénciales: Actividades de campo 4hrs.de laboratorio Lecture with product analysis, cases Visit a company. 4hrs. laboratory activities Learning 2 Extrusion of metals, process engineering analysis, family of manufactured products, given extrudes. Forging, engineering analysis process, feature of the process of open forging, forging hammer Lamination, Engineering analysis process, surface effects, Property of the processed products. MODULE : FORMING PROCESSES OF PRINT Deep drawing Other forms of Drawing Shaping around (Embossed) Bending and rolling Acquire a level of knowledge on processes of cutting and foil stamping, which will enable the student to make informed decisions regarding the selection of the type / variant of the process and the most appropriate type of die for alternative manufacturing process. Duration: 9 hrs. 4

5 Practice s Documents exposition in EAFIT INTER-ACTIVA Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México 2002 Ostwald Philip. Manufacturing Process and systems, Wiley USA 996 Groover, Mikell P., Fundamentos de manufactura moderna,prentice-hall, Méjico, 997 Ignacio A. Henao, Procesos de manufactura metalmecánica, Medellín, 987 Doyle, L. E. y otros, Procesos y materiales de manufactura para ingenieros, Prentice-Hall, Méjico, 988 Lecture with product analysis, visit the foil processing company, 8hrs Laboratory activities. 4 Deep drawing process analysis, culations 5 Other forms of Drawing, unconventional Drawing around (Emboss), tools 6 Bending and rolling applications Cut or foil stamping Cutting Mechanism punching tools Precision Cutting Calibrated Design tools MODULE 4: DESIGN OF TOOLING Acquire a level of knowledge on processes of cutting and foil stamping, which will enable the student to make informed decisions regarding the selection of the type or variant of the process and the most appropriate type of die for alternative manufacturing process. Duration: 2 hrs. 5

6 Documents exposition in EAFIT INTER-ACTIVA Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México 2002 Paquin, J.R. Diseño de matrices Ed. Montaner y Simón S.A. 967 Groover, Mikell P., Fundamentos de manufactura moderna, Prentice- Hall, Méjico, 997 López Navarro, Tomás. Troquelado y estampación Ed. Gustavo Gili, S. A. 98 Lecture of sample products; visit a company, workshops at the Center for Laboratories. Project design and tooling work semester evaluation. 6hrs.laboratory activities 7 Cutting or punching foil, process variations, cutter bar, tables according to materials 4 8 Punching tools, forms, materials. 4 9 Precision Cut, Calibrated 0 Design of tools, components of a die 6 MODULE 5: UNCONVENTIONAL PROCESSES Duration: 9 hrs. Processes of mechani energy Electrochemi processes Processes of thermal energy Chemi Machining Considerations for the application Identify unconventional processes and their application in the generation of 6

7 industrial processes, enabling the student to make wise decisions in the selection and implementation of such a process in a specific case of manufacturing Duration: 9 hrs. Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México 2002 Ostwald Philip. Manufacturing Process and systems, Wiley USA 996 Groover, Mikell P., Fundamentos de manufactura moderna, Prentice- Hall, Méjico, 997 Lecture, web searches, processes comparative Chart Web Search special processes with contemporary technology 4hrs.Laboratory activities 2 Processes of mechani energy: Electrochemi processes Processes of thermal energy Chemi Machining Considerations for the application 2 MODULE 6: SUPPLY CHAIN EXPOSITION TOPICS FOR THE SEMESTER Leather Production Chain Production Chain. textiles, apparel Production Chain. wood, furniture, paper and / or publisher, letterpress Production Chain. ceramics Production Chain. food Purchased a level of general knowledge of other industrial processes different of 7

8 metalworking, which enables the student to make personal decisions and informed about their area of interest in the field of manufacturing Duration: 6 hrs. Production companies in the region web searches Presentations by students on visits or investigations to be made to different types of business, which handle different metalworking processes that are studied during the semester. Included in the final exam assessment on these presentations. 4hrs. Laboratory activities Production Chain leather: tanneries, footwear and leather goods Supply chain of textiles, apparel in various types of clothing Manufacture of wood, furniture Paper Industries and / or publisher, letterpress Ceramic Industries Food Industries Industries of liquors, beers EVALUATION Percentage Subject of evaluation 0 Concepts of welded joints 0 Laminate forming processes 0 Design tools, die 0 Mass forming processes 0 Advanced manufacturing processes 0 0 Presentation of production chains Supply chain 8

9 0 20 and practi work from the laboratory: welding, foil processing, presses and dies, Visit to an industrial Business GENERAL BIBLIOGRAPHY BOOKS Kalpakjian Serope, Manufactura, ingeniería y tecnología, Ed Pearson Educación, México 2002 Ostwald Philip. Manufacturing Process and systems, Wiley USA 996 Groover, Mikell P., Fundamentos de manufactura moderna,prentice-hall, Méjico, 997 Ignacio A. Henao, Procesos de manufactura metalmecánica, Medellín, 987 Doyle, L. E. y otros, Procesos y materiales de manufactura para ing, Prentice- Hall, Méjico, 988. Neely, John E., Keebe, Richard R., es y procesos de manufactura, Limusa, Méjico, 992 "Machining Data Handbook", Metcut, 98 Kazanas, H.C. y otros, Procesos básicos de manufactura, Editorial McGraw- Hill, Méjico, 98. López Navarro, Tomás. Troquelado y estampación Ed. Gustavo Gili, S. A. 98 Seminario Internacional de troquelería, CTF-IME, Nov de 200 JOURNALS American Machinist Manufacturing Engineering MODERN MACHINE SHOP ASTIN-SENA 9