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3 PRISMA MECÁNICA S.L La empresa / The company 1 ACTUADORES / ACTUATORS Actuador neumático de aluminio / Aluminium pneumatic actuator 3 Actuador neumático de poliamida / Polyamide pneumatic actuator 5 Actuador neumático de acero inoxidable / Stainless steel pneumatic actuator 7 Aplicaciones especiales / Special applications 9 Actuador eléctrico / Electric actuator 11 ELEMENTOS DE REGULACIÓN Y CONTROL / ELEMENTS OF REGULATION AND CONTROL Electroválvulas norma namur / Namur solenoid valves _ 13 Caja finales de carrera / Limit swith box 14 Finales de carrera instalados sobre actuador / Limit switches installed onto actuator 15 Limitadores de apertura / Open limiters 15 Volantes / Hand wheel 16 Reductores desembragables / Declutchable gearbox 16 Posicionadores / Positioners 17 Bus de campo / Fieldbus 19 ACOPLAMIENTOS / MOUNTING KITS Soportes / Brackets 21 Conexiones / Drive adapters 22 VÁLVULAS CON ACTUADORES NEUMÁTICOS PRISMA / VALVES WITH PRISMA PNEUMATIC ACTUATORS Válvula de bola / Ball valve 23 Válvula de mariposa / Butterfly valve 23 ACTUADORES NEUMÁTICOS DE ALTO PAR / HEAVY DUTY ACTUATORS APLICACIONES / APPLICATIONS Actuadores de alto par / Heavy duty actuators 24 Instalaciones / Installations 25 Ambientes salinos / Salt water environments 26 CERTIFICACIONES / CERTIFICATIONS LISTA DE REFERENCIAS / REFERENT LIST

4 MECÁNICA Después de 30 años en el mercado, los actuadores Prisma son conocidos en todo el mundo, llegando a ser punto de A pesar de lo mucho que ha crecido Prisma como fábrica desde 1980, año de su fundación, en los últimos tiempos ha evolucionado en conocimientos y capacitación técnica, para ofrecer soluciones completas, desde la automatización de Mecánica Prisma fabrica cuatro familias de actuadores neumáticos, según su aplicación: aluminio rilsanizado, acero S.L ISO-TS / API Q1 quality and enhancing the development of our products and also to tailoring our service to meet the individual require Mecánica Prisma develops four pneumatic actuators ranges, according to different environments of application: 1

5 Prisma tiene una amplia gama de productos para la automatización de válvulas que incluye actuadores tipo de elemento de regulación y control: electroválvulas, de válvula con la amplia gama de acoplamientos que se utilizan para todo tipo de aplicaciones preferentemente tion including pneumatic actuators, electric actuators and control and regulation elements: solenoid valves, limit Prisma pneumatic actuators are available in double acting 2

6 ACTUADORES ACTUADOR NEUMÁTICO DE ALUMINIO CARACTERÍSTICAS TÉCNICAS Recubrimiento interno y externo con: Cataforesis + Rilsan Doble protección contra la corrosión TECHNICAL FEATURES Air supply: up to 8 bar Internal and external coated: Cataphoresis + Rilsan Double corrosion protection RILSAN 250 Protección: CAAORESIS 20 ALUMINIO / ALUMINIUM 3

7 ACTUATORS ALUMINIUM PNEUMATIC ACTUATOR DIMENSIONES DIMENSIONS A MODELOS MODELS DIMENSIONES (mm) DIMENSIONS (mm) A B C ISO-5211 Star E F H DE/DA SE/SR D PAW - PAWS PA00 - PA00S PA05 - PA05S PA10 - PA10S PA15 - PA15S PA20 - PA20S PA25 - PA25S 80 PA30 - PA30S P40 - P40S P50 - P50S PA60 - PA60S PA70 - PA70S 130 NORMA NAMUR E.V SOLENOID NAMUR NORM PAW - PA30 P40- PA70 CHANNEL 2 CHANNEL 4 PARES DE MANIOBRA Y PESOS TORQUE OUTPUTS AND WEIGHT DOBLE EFECTO (DE) DOUBLE ACTING (DA) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight MODELO MODELS 5 5,5 6 7 kg PAW 19,8 PA00 PA05 PA10 3,08 PA15 PA20 PA25 339,9 9,3 PA30 388,3 P40 980, P PA60 PA70 SIMPLE EFECTO (SE) Nº Muelles Spring Number Par Muelles Spring Torques - Sistema seguridad muelles y topes de regulación. Estándar en PA y opcional en P (PAW sin topes de regulación) - Spring security system and stroke adjustments. Standard for PA and optional for P (PAW without stroke adjustments) SPRING RETURN (SR) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight 5 5,5 6 7 MODELO MODELS Initial End Initial End Initial End Initial End Initial End kg PAWS ,8 10,3 13,1 9,8 1 PA00S ,8 10,8 13,3 PA05S ,9 18,3 PA10S ,8 38,1 PA15S PA20S ,1 PA25S ,8 83,1 11,3 PA30S P40S ,1 P50S PA60S PA70S Pares de maniobra en Nm Torques in Nm 4

8 ACTUADORES ACTUADOR NEUMÁTICO DE POLIAMIDA CARACTERÍSTICAS TÉCNICAS TECHNICAL FEATURES Protección: Diseño especial para válvulas de plástico o cristal Air supply: up to 8 bar EJE E INSERTOS ROSCADOS EN ACERO INOXIDABLE. SHAFT AND INSERTS IN STAINLESS STEEL. 5

9 ACTUATORS POLYAMIDE PNEUMATIC ACTUATOR DIMENSIONES DIMENSIONS DIMENSIONES (mm) DIMENSIONS (mm) MODELOS A MODELS B C ISO-5211 Star D H DE/DA SE/SR PPW - PPWS PP00 - PP00S PP10 - PP10S 19 PP20 - PP20S A 11 Opción F03 / F03 Option NORMA NAMUR E.V SOLENOID NAMUR NORM PP P CHANNEL 4 P CHANNEL 2 PARES DE MANIOBRA Y PESOS TORQUE OUTPUTS AND WEIGHT DOBLE EFECTO (DE) DOUBLE ACTING (DA) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight MODELOS MODELS 5 5,5 6 7 kg PPW 19,8 PP00 0,83 PP10 PP20 Pares de maniobra en Nm Torques in Nm SIMPLE EFECTO (SE) Nº Muelles Spring Number Par Muelles Spring Torques SPRING RETURN (SR) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight 5 5,5 6 7 MODELOS MODELS Initial End Initial End Initial End Initial End Initial End kg PPWS ,8 10,3 13,1 9,8 PP00S ,8 10,8 13,3 1 PP10S , ,1 PP20S ,1 6

10 ACTUADORES ACTUADOR NEUMÁTICO DE ACERO INOXIDABLE CARACTERÍSTICAS TÉCNICAS (bajo demanda: -48ºC a +80ºC, -30ºC a +120ºC) Protección: Aplicación en ambientes altamente corrosivos y TECHNICAL FEATURES Air supply: up to 8 bar (on demand: -48ºC to +80ºC or -30ºC to +120ºC) FABRICADOS CON ACERO INOXIDABLE CF8M (AISI-316) CON ACABADO SUPERFICIAL ELECTROPULIDO. GARANTIZANDO UNA MAYOR RESISTÉNCIA A LA CORROSIÓN. MADE IN CF8M SS (AISI-316) + ELECTROPOLISHED. OFFERING HIGH RESISTANCE TO CORROSION. 7

11 ACTUATORS STAINLESS STEEL PNEUMATIC ACTUATOR DIMENSIONES DIMENSIONS DIMENSIONES (mm) DIMENSIONS (mm) MODELOS A MODELS B C ISO-5211 Star E F H DE/DA SE/SR D PI00 - PI00S PI10 - PI10S PI20 - PI20S PI30 - PI30S PI40 - PI40S NORMA NAMUR E.V SOLENOID NAMUR NORM PARES DE MANIOBRA Y PESOS TORQUE OUTPUTS AND WEIGHT DOBLE EFECTO (DE) DOUBLE ACTING (DA) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight MODELOS MODELS 5 5,5 6 7 kg PI00 PI10 PI20 PI30 388,3 PI40 980, SIMPLE EFECTO (SE) Nº Muelles Spring Number Par Muelles Spring Torques SPRING RETURN (SR) Par a la Presión Indicada (bar) Air Pressure (bar) Peso Weight 5 5,5 6 7 MODELOS MODELS Initial End Initial End Initial End Initial End Initial End kg PI00S ,3 9,1 18,1 PI10S ,1 PI20S ,1 9,9 PI30S PI40S Sistema seguridad muelles y topes de regulación (excepto PI00). - Spring security system and stroke adjustments (except for PI00). Pares de maniobra en Nm Torques in Nm 8

12 ACTUADORES APLICACIONES ESPECIALES ACTUADORES ESPECIALES SPECIAL ACTUATORS ALTA TEMPERATURA (PH): Aplicaciones preferentes en HIGH TEMPERATURE (PH): BAJA TEMPERATURA: LOW TEMPERATURE: ACTUADORES AMBIENTE MARINO: Actuadores neumáticos de aluminio resistentes a la ACTUATORS FOR MARINE ENVIRONMENT: Pneumatic aluminium actuators resistant to corrosion in ACTUADORES CON GIRO 180º: ACTUATOR WITH 180º ROTATION: ACTUADORES PARA FUNCIÓN VÁLVULA NORMALMENTE ABIERTO : Actuador de simple efecto preparado para que, en Aplicación preferente en sistemas que en caso de FAIL OPEN ACTUATORS: ACTUADORES CON GIRO INVERTIDO: Actuadores con el sentido de giro contrario al estándar ACTUADORES CON EJE MONTADO A 90º : ACTUADORES CON MENOS MUELLES: Aplicación en instalaciones con una alimentación : Dependiendo de la cantidad a montar, se combinarán REVERSE ACTUATORS: ACTUATORS WITH SHAFT MOUNTED AT 90º: Actuators to be mounted across the pipe ACTUATORS WITH LESS NUMBER SPRINGS THAN STANDARD: : distributed as indicated in the 9

13 ACTUATORS SPECIAL APPLICATIONS APLICACIONES ESPECIALES SPECIAL APPLICATIONS CAJA F.C. SOBRE VÁLVULA L.S. BOX ON TO VALVE: CAJA F.C. SOBRE ACTUADOR L.S. BOX ON TO ACTUATOR: DAMPER DAMPER: TÁNDEM TANDEM: PROLONGACIONES EXTENDED SHAFTS: DOBLE VÁLVULA DOUBLE VALVE: ENTUBADOS DE COBRE Y ACERO INOXIDABLE COPPER AND STAINLESS STEEL TUBING: TRANSMISIONES MECÁNICAS MECHANICAL TRANSMISSION: Consultar para otras aplicaciones especiales. For other special applications, please consult. 10

14 ACTUADOR ELÉCTRICO GAMA ER / ER RANGE CARACTERÍSTICAS TÉCNICAS TECHNICAL FEATURES ER PREMIER 4 nales de carrera ajustables Pilotaje On-Off o 3 puntos Limitador de par Mando manual de emergencia Resisténcia anti-condensación Transmisor de posición: 0-20mA / 4-20mA / 0-10V Potenciómetro de recopia Conectores 3P + T DIN ER PREMIER 4 adjustable limit switch Control On-Off or 3 point Torque limiter Manual override Anti condensation heater Position transmitter: 0-20mA / 4-20mA / 0-10V Feedback potentiometer Second 3P + T DIN connector ER PLUS 4 nales de carrera ajustables Pilotaje On-Off o 3 puntos Limitador de par Mando manual de emergencia Resisténcia anti-condensación Transmisor de posición 0-20mA / 4-20mA / 0-10V Potenciómetro de recopia Conectores 3P + T DIN FAILSAFE: Retorno a posición segura en caso de fallo de corriente. POSI: Control proporcional control 4-20mA / 0-10V. ER PLUS 4 adjustable limit switch Control On-Off or 3 point Torque limiter Manual override Anti condensation heater Position transmitter: 0-20mA / 4-20mA / 0-10V Feedback potentiometer Second 3P + T DIN connector FAILSAFE: Return to initial position in case power failure. POSI: Proporcional control 4-20mA / 0-10V. 11

15 ELECTRIC ACTUATOR GAMA V / V RANGE CARACTERÍSTICAS TÉCNICAS TECHNICAL FEATURES 4 nales de carrera ajustables Pilotaje On-Off o 3 puntos Limitador de par (excepto VT y 400V) Mando manual de emergencia Topes de regulación Resisténcia regulada de calefacción 4W (400V tri =10W) Resisténcia regulada de calefacción 10W Potenciómetro de recopia: 1k-5k-10k ó 4-20mA Conectores M12 3P + T Bloque de seguridad integrado 24V / mA MULTIVOLT: 24V / mA (On-Off o 3 puntos) FAILSAFE: Retorno a posición segura en caso de fallo de corriente. POSI: Control proporcional 4-20mA / 0-10V 400V TRIPHASE ATEX: Certicado ATEX II 2GD EEx d IIB T6 CARACTERÍSTICAS TÉCNICAS GAMA EH / EH RANGE 4 adjustable limit switch Control On-Off or 3 point Torque limiter (except for VT and 400V) Manual override Mechanical stops (adjustable for VS) Regulated heating resistor 4W (400V tri =10W) Regulated heating resistor 10W Feedback potentiometer: 1k-5k-10k or 4-20mA M12 3P + T connectors Integrated failsafe block 24V / mA MULTIVOLT: 24V / mA (On-Off or 3 points) FAILSAFE: Return to initial position in case power failure. POSI: Control proporcional 4-20mA / 0-10V 400V TRIPHASE ATEX: ATEX certicated II 2GD EEx d IIB T6 TECHNICAL FEATURES 4 nales de carrera ajustables Pilotaje On-Off o 3 puntos Limitador de par Mando manual de emergencia Topes de regulación Resisténcia regulada de calefacción 10W Finales de carrera de limitación de par Protección IP68 Bateria recargable de seguridad PIU: Potenciómetro de recopia (0-1 ) CPT: Transmisor posición-recopia-salida PCU: Unidad de control proporcional (entrada - salida mA V) LCU: Unidad de control local (remoto/local - abrir/paro/cerrar) SICU: Unidad de control semi-integral ICU: Unidad de cotrol inteligente SLU: Unidad de señalización inteligente ATEX: Protección ATEX EExd IIB T4. Atmósferas explosivas. 4 adjustable limit switch Control On-Off or 3 point Torque limiter Manual override Mechanical stops (adjustable for VS) Regulated heating resistor 10W Torque limit switches IP68 protection Rechargeable battery backup PIU: Potentiometer unit (0-1 ) CPT: Current position transmitter (output 4-20mA DC) PCU: Unidad de control proporcional (entrada - salida mA V) LCU: Local control unit (remote/local - oper/stop/close) SICU: Semi-integral control unit ICU: Intelligent digital control unit SLU: Signal lamp unit ATEX: Explosionproof enclosure actuator (ATEX EExd IIB T4). 12

16 ELEMENTOS DE REGULACIÓN Y CONTROL ELECTROVÁLVULAS NORMA NAMUR NAMUR SOLENOID VALVES CARACTERÍSTICAS TÉCNICAS TECHNICAL FEATURES Material electroválvula: Aluminio, poliamida o aluminio con anonizado duro Aluminium, polyamide or Placa intermedia: Placa de conversión Protección: Protection: Presión: Pressure: Otras tensiones consultar Available connections: For other voltages please consult ACCIONAMIENTO MANUAL / MANUAL OVERRIDE ACTUADOR CERRADO ACTUATOR CLOSED ACTUADOR ABIERTO ACTUATOR OPEN 13

17 ELEMENTS OF REGULATION AND CONTROL CAJA FINALES DE CARRERA LIMIT SWITCH BOX CFCE CFCI EXD CFC-63 CFC-64 CARACTERÍSTICAS TÉCNICAS abierto y cerrado de gran visibilidad TECHNICAL FEATURES C L O C LO O S P OP E E S N E N E D D O P E N C L O O P S E E N D ACTUADOR CERRADO ACTUADOR ABIERTO ACTUADOR CERRADO ACTUADOR ABIERTO ACTUADOR CERRADO ACTUADOR ABIERTO ACTUATOR CLOSED ACTUATOR OPEN ACTUATOR CLOSED ACTUATOR OPEN ACTUATOR CLOSED ACTUATOR OPEN 14

18 ELEMENTOS DE REGULACIÓN Y CONTROL FINALES DE CARRERA INSTALADOS SOBRE ACTUADOR LIMIT SWITHES INSTALLED ONTO ACTUATOR ELECTROMECÁNICOS ELECTROMECHANIC INDUCTIVOS NAMUR PROXIMITY NAMUR LIMITADORES DE APERTURA OPEN LIMITERS LIMITADOR DE APERTURA DE 0º A 90º OPEN LIMITER FROM 0º TO 90º LIMITADOR DE APERTURA DE 80º A 90º OPEN LIMITER FROM 80º TO 90º 15

19 ELEMENTS OF REGULATION AND CONTROL CARACTERÍSTICAS TÉCNICAS VOLANTES HAND WHEEL TECHNICAL FEATURES ACTUADOR ACTUATOR VOLANTE HAND WHEEL Ø VOLANTE Ø HAND WHEEL PA00 VOL-A05 Ø PA05 PA10 VOL-A15 Ø PA15 PA20 VOL-A20 Ø Precaución: REDUCTORES DESEMBRAGABLES CARACTERÍSTICAS TÉCNICAS DECLUTCHABLE GEARBOX TECHNICAL FEATURES A A B 16

20 ELEMENTOS DE REGULACIÓN Y CONTROL ELECTRONEUMÁTICOS POSICIONADORES POSITIONERS ELECTRO-PNEUMATIC POSICIONADOR ELECTRONEUMÁTICO ELECTRO-PNEUMATIC POSITIONER POSICIONADOR ELECTRONEUMÁTICO CON 2 FINALES DE CARRERA ELECTRO-PNEUMATIC POSITIONER WITH 2 LIMIT SWITCHES Descripción: Posicionador de giro, mando electrónico 17

21 ELEMENTS OF REGULATION AND CONTROL NEUMÁTICO POSICIONADORES POSITIONERS PNEUMATIC Descripción: Posicionador de giro, mando neumático Description: Pneumatically operated rotary positioner Protection: Pneumatic connection POSICIONADOR NEUMÁTICO PNEUMATIC POSITIONER ELECTRÓNICO Descripción: Posicionador de giro, mando electrónico : SMART POSITIONER : Protection: Pneumatic connection POSICIONADOR ELECTRÓNICO SMART POSITIONER 18

22 ELEMENTOS DE REGULACIÓN Y CONTROL SISTEMAS DE COMUNICACIÓN BUS DE CAMPO FIELDBUS COMMUNICATION SYSTEMS KIT DE COMUNICACIÓN AS-i AS-i COMMUNICATION KIT KITS DE COMUNICACIÓN BUS DE CAMPO FIELDBUS COMMUNICATION KITS KIT COMUNICACIÓN BUS DE CAMPO PARA 4 ACTUADORES NEUMÁTICOS PRISMA + FINALES DE CARRERA (8 entradas digitales) FIELDBUS COMMUNICATION MUNICATION KIT FOR 4 PNEUMATIC ACTUATORS PRISMA + LIMIT SWITCHES (8 digital inputs) 19

23 ELEMENTS OF REGULATION AND CONTROL SISTEMAS DE COMUNICACIÓN BUS DE CAMPO FIELDBUS COMMUNICATION SYSTEMS KIT COMUNICACIÓN BUS DE CAMPO PARA 2 ACTUADORES NEUMÁTICOS PRISMA + ELECTROVÁLVULA + FINALES DE CARRERA (4 entradas digitales + 4 salidas digitales) FIELDBUS COMMUNICATION KIT FOR 2 PNEUMATIC ACTUATORS PRISMA + SOLENOID VALVE + LIMIT SWITCHES (4 digital inputs + 4 digital outputs) KIT COMUNICACIÓN BUS DE CAMPO PARA 4 ACTUADORES NEUMÁTICOS PRISMA + POSICIONADOR 4-20mA + RECOPIA 4-20mA (4 entradas analógicas + 4 salidas analógicas) FIELDBUS COMMUNICATION KIT FOR 4 PNEUMATIC ACTUATORS PRISMA mA POSITIONER mA FEEDBACK (4 analogue inputs + 4 analogue outputs) KIT COMUNICACIÓN BUS DE CAMPO PARA 4 ACTUADORES NEUMÁTICOS PRISMA + POSICIONADOR 4-20mA + RECOPIA 4-20mA + FINALES DE CARRERA (4 entradas analógicas + 4 salidas analógicas + 8 entradas digitales) FIELDBUS COMMUNICATION KIT FOR 4 PNEUMATIC ACTUATORS PRISMA mA POSITIONER mA FEEDBACK + LIMIT SWITCHES (4 analogue inputs + 4 analogue outputs + 8 digital inputs) 20

24 TIPOS DE SOPORTE ACOPLAMIENTOS SOPORTES BRACKETS BRACKET TYPE N (ISO-5211) J (ISO-5211) - NO ISO B (NO ISO) C (NO ISO) D (NO ISO) A (NO ISO) H (NO ISO) M (ISO-5211) 21

25 TIPO DE CONEXIONES MOUNTING KITS CONEXIONES DRIVE ADAPTERS DRIVE ADAPTER TYPE CONEXIÓN TIPO CP/PSA CODIGO CODE FORMA SHAPE LADO EXT. EXT.SIDE CP/PSA TYPE DRIVE ADAPTER LADO INT. INT. SIDE ALTURA HEIGHT PSA14/ PSA14/ PSA14/09 9 PSA14/11 11 PSA17/ PSA17/14 19 CP PSA22/ PSA22/ CONEXIÓN TIPO CP CODIGO CODE FORMA SHAPE LADO EXT. EXT.SIDE CP TYPE DRIVE ADAPTER LADO INT. INT. SIDE ALTURA HEIGHT CP CP27-14 CP27-17 CP CP27-22 CP CP CP CP CP46-27 CONEXIÓN PSA, CP / PSA, CP DRIVE ADAPTER CONEXIÓN DD / DD DRIVE ADAPTER CONEXIÓN TIPO DD CODIGO CODE FORMA SHAPE LADO EXT. EXT.SIDE DD TYPE DRIVE ADAPTER LADO INT. INT. SIDE ALTURA HEIGHT DD DD DD DD DD DD27-14 DD27-17 DD DD DD DD CONEXIONES DE ACERO INOXIDABLE Y ACERO ZINCADO STAINLESS STEEL AND ZINC-COATED DRIVE ADAPTERS EJES DE VÁLVULA / VALVE SHAFTS 22

26 VÁLVULAS CON ACTUADORES NEUMÁTICOS PRISMA VÁLVULA DE BOLA BALL VALVE 2 PIEZAS 2 PIECE 2 PIEZAS BRIDAS 2 PIECE FLANGED 3 PIEZAS 3 PIECE VÁLVULA DE MARIPOSA BUTTERFLY VALVE MARIPOSA BUTTERFLY 23

27 ACTUADORES NEUMÁTICOS DE ALTO PAR HEAVY DUTY PNEUMATIC ACTUATORS CARACTERÍSTICAS TÉCNICAS TECHNICAL FEATURES PD pneumatic actuator range can pilot and regulate SIMPLE EFECTO SPRING RETURN DOBLE EFECTO DOUBLE ACTING Para más información consultar. For more information cosult. 24

28 APLICACIONES INSTALACIONES INSTALLATIONS 25

29 APPLICATIONS AMBIENTES SALINOS SALT WATER ENVIRONMENTS 26

30 ACREDITACIONES / CERTIFICATIONS ISO-TS / API Q1 IEC SIL PED-PA60-PA70-BV TAC-DNV PH LGAI ATEX-LOM ATEX-LOM-PA TR CU CERTIFICATE

31 DAMM LISTA DE REFERENCIAS REFERENCE LIST

32 MECÁNICA PRISMA, S.L. C/Telègraf 1-7 Pol. ind. Sota el Molí Montmeló (Barcelona) SPAIN Tel.: (+34) Fax.: (+34) prisma@prisma.es *Fichas técnicas de nuestros productos disponibles en la página WEB Technical specications of our products aailable on our website

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