Precast GRC. Connecting Art & Style To Architecture. 1

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1 Precast GRC Connecting Art & Style To Architecture 1

2 Company Profile Excellence in Glassfiber Reinforced Concrete Manufacturing Founded in 1985, Fibercast is a leading manufacturer of glassfiber reinforced concrete products for buildings and residentials. For more than 25 years, Fibercast Ltd. has been supplying construction companies and real estate owners with specialty materials, such as Glass Fiber Reinforced Concrete (GFRC) and architectural precast concrete. Production & installation operations employ over 200 people. An engineering office in Turkey and a world wide agent network ensures expert advise anywhere. 2

3 Company Profile The majority of our products are made for specific projects using custom molds and tooling. Through the years, our product line has expanded to include special materials, decorative elements and GRC Wall Panels Fibercast is well respected amongst the industry because of our superior customer service. We pride ourselves on providing the utmost level of support and service. Our team is incredibly responsive, knowledgeable and experienced for the projects. We re proud members of Concrete Society and GRCA (Glassfiber Reinforced Concrete Association). Our products and quality system is continously monitored by Unicert(Germany), Turkish Stardarts Institute (TSE) and Accreditation Institute. 3

4 GRC : Glassfibre Reinforced Concrete Glass fibre Reinforced Concrete (GRC/GFRC) is a cement-based composite material reinforced with glass fibres. It is a mixture of cement, fine aggregate, water, chemical admixtures and glassfibres. The fibres add flexural, tensile and impact strength and the resulting material allows the production of strong, yet lightweight, products used in architectural, civil engineering and many other applications. There are a number of different manufacturing processes; the most common are Hand-Spray and Premix. GRC is a material which today is making a significant contribution to the economics, to the technology and to the aesthetics of the construction industry worldwide. This environmentally friendly composite, is being formed into a great variety of products and is widely used amongst designers, architects, engineers and end users for its flexible ability to meet performance, appearance and cost parameters. 4

5 GRC : Glassfibre Reinforced Concrete Lightweight Products Although GRC has a similar density to concrete the products made from it are many times lighter due to the thin 10-15mm skin thickness used. A cladding panel manufactured from 100mm thick precast concrete would weigh 240kgs per m2 compared to a similar GRC panel of 40-50kgs/m2. In fact many GRC products can be lifted and carried by hand. Corrosion and Rot Proof GRC products do not contain problems associated with corrosion of steel reinforcement. GRC is unaffected by external exposure and will not rot. It is completely unaffected by exposure to UV light. Incombustible Most GRC formulations comply with noncombustible criteria for EU standards. Polymer GRC conforms to the requirements of Class O defined by the UK Building Regulations. Appearance GRC has a wide flexibility in design and manufacture, which enables it to reproduce most architectural styles and features. It can replicate virtually any surface detail and reproduce the appearance of materials such as stone, slate, terracotta and marble. Cost Effective GRC Products have been shown to provide economic solutions. Although the manufacturing costs may be higher than say concrete when the reduced handling, transport and fixing costs are considered there can be an overall saving. 5

6 Technical Specifications of GRC Features of GRC (Glass fiber Reinforced Concrete) GRC has great improved properties over those associated with conventional mortars and concretes. GRC products are widely used in construction and civil engineering. Light weight due to thin section Design flexibility Non-combustibility Anti-corrosiveness High bending strength High impact strength Typical properties of GRC There are mainly two kinds of GRC classified by their process, one is Spray-up GRC, the other is Premix GRC. Typical properties of GRC are shown in the Table below. All values shown in the Table are only for reference and not used for design. All GRC are not always satisfy the values because of various mix proportions and QC. 6

7 Technical Specifications of GRC Technical Specification Unit Value Density d kg/dm Modules Of Repture Eu % Bending Limit Of Proportionalty MOR N/mm Modules Of Elasticity E kn/mm Tensile Strength fct N/mm Strength Compressive Strength fc N/mm Sharp Impact LOP N/mm Heat Thermal Expansion (X10-6 / o C) 07.Ara Thermal Conductivity W/mK Fire Reaction Of Fire (DIN 4102) Ecs mm/m A1 Shrinkage % Water Swelling % Water Absorption % Eki.15 Water Vapor Diffusion

8 PRODUCTS: GRC Wall Panels Fibercast GRC Wall Panels are available as wall units, window wall units, spandrels, mulions and column covers. Custom designed in sizes to suit the modular planning of the building. Their largest dimensions may be vertical or horizontal. Fibercast cladding wall panels are capable of accepting and transferring wind and self-weight and their own inertial seismic loads to the building s load resisting system. 8

9 PRODUCTS: GRC Wall Panels Fibercast wall panels are delivered to the site with steel studs integrated into the panels. The low weight of Fibercast Wall Panels decreases superimposed loads on the building s structural framing and foundation. The light weight of panels allows the contractor to quickly and efficiently erect panels even in hard to reach areas with smaller, less expensive cranes. The reduced construction time also results in faster enclosure of the building allowing quicker access by other trades. This faster completion time reduces interim financing costs, often resulting in earlier cash flow. 9

10 Connection Details For GRC Panels 10

11 Connection Details For GRC Panels All projects are 3D modelled before production and detail connections are solved 11

12 GRC Wall Panel Production Frame Fabrication Frame Member Fabrication Flex Anchor Welding Frame Assembly Skin Fabrication Mold Set Up Quality Control Batch Mixing Applying Face Mix Frame Placement Bonding Pads & Anchors De-Molding Panel Panel Finish Loading & Shipping 12

13 OTHER PRODUCTS: Decorative Columns Trims & Moulding Balustrade Door Trims Domes Window Sills Sun Breakers Art Pieces Fountain & Pools Decorative Elements 13

14 Client Services Architectural Services (pre-contract) Color/Texture Matching Technical Support Panel Sizes & Joint Locations Budgetary Proposals Structural Coordination Bid Support Drawing Reviews and Take-Offs Prototyping Design Assistance Detailed Fixed Price Bids Contract Review and Execution Panel Design & Detailing Project Management Support Design Fabrication Shipping Panel Installation 14

15 Certificates 15

16 Elazıg International Airport (12 blocks) Elazıg - Turkey 16

17 17

18 Bursa Municipality Bursa Turkey (Completion 2013) 18

19 19

20 Ardahan University Ardahan - Turkey 20

21 21

22 Konya University (3 Blocks) Konya Turkey (Completion 2013) 22

23 23

24 Development Agency Zonguldak - Turkey 24

25 25

26 Meydan Shopping Mall Ankara - Turkey 26

27 27

28 Azure Vista Hotel Çeşme, İzmir - Turkey 28

29 29

30 Municipality Ceremony Hall Ankara - Turkey 30

31 31

32 Festiva Shopping Mall Manisa - Turkey 32

33 33

34 Erbil Hotel & Villa Project Erbil /Iraq 34

35 35

36 Karakoç Villas Bursa - Turkey 36

37 37

38 Governor Office Kırsehir - Turkey 38

39 39

40 Governor Office Istanbul - Turkey 40

41 41

42 Tajikistan Villa Tajikistan Tacikistan 42

43 43

44 Bahçeşehir Villa İstanbul - Turkey 44

45 EmlakBank Villas (122 Units) İzmir - Turkey 45

46 Bakırkoy Seaside Apartment Istanbul - Turkey 46

47 Textile Factory Istanbul - Turkey 47

48 Zırhlıoglu Factory Adapazarı - Turkey 48

49 Youth Centers (10 Units) Ankara - Turkey 49

50 Museum & Autopark Konya - Turkey 50

51 MNG Building Istanbul - Turkey 51

52 Congress Center Bilkent, Ankara - Turkey 52

53 İsbank Building Eregli - Turkey 53

54 Ortakoy Mosque Ankara - Turkey 54

55 Bushati Plaza Albania Arnavutluk 55

56 Sahin Office Center İstanbul - Turkey Golbası Villa Ankara - Turkey 56

57 Korkmaz Villa Ankara - Turkey Seker Villa Istanbul - Turkey 57

58 Police School Karabuk - Turkey 58

59 School Building Turkmenistan Rector Office Zonguldak - Turkey 59

60 Medical Center Izmir- Turkey Mosque, Landscape Prj. HacıBayram Veli, Ankara- Turkey 60

61 Ozpelit Villa Izmir - Turkey Bridge Project (2 Units) Bornova, Izmir- Turkey 61

62 Taxi Stops (200 Units) Ankara - Turkey 62

63 References Istanbul Bahcesehir Villa Project 2. Bakırkoy Seaside Apartment 3. Beylükduzu Textile Factory 4. Çaglayan Sahin Office Center, 5. Fatih (Vatan Cad.) İstanbul Police Headquarters 6. Harbiye MNG Factoring, Headquarters 7. İstinye Seba Vista Villas (52 Units) 8. Kemerburgaz Kenan Seker Villa 9. Kartal Zaza Constr.Villas 10.Kadıkoy 11.Şişli 12.Sefaköy 13.Seyrantepe 14.Tuzla Kızıltoprak Mosque Education Director Office Arel University Metro Station Governor Office 63

64 References Ankara Altindag Youth Centers (10 adet) 2. Batikent Meydan Shopping Center 3. Batikent Eti Residences 4. Beysukent Birol Mutlu Villa 5. Bilkent Congress Center 6. Çiftlik Gazi Officer House 7. Elmadag MKE Barutsan Social Facilities Building 8. Emek Ministry of Trasp. Comm. and Marine, Facility Building 9. Golbası Buffet (10 units) 10. Golbaşı Umit Aktur Villa 11. Golbaşı Bulent Sungur Villa 12. Mamak Ortakoy Mosque 13. Misc. Locations: Taxi Statation Renov. (200 units) 14. Ulus (Gençlik Park) Ankara Municipality Ceremony Hall 15. Ulus Haci Bayram Mosque, Park Prj 16. Ulus Dr.Sami Ulus Children Hospital 64

65 References Izmir Aliaga Manisalı Villas (18 Units) 2. Balıklıova Gerence Villa 3. Bornova West Anatolia Medical Center 4. Bornova Yesilova Barrow Bridge 5. Buca NATO Social Facilities 6. Buca 340 Residence Wall Covering 7. Çeşme Azure Vista Hotel 8. Çeşme Çapan Mansion 9. Çesmealti Kartal Yuva Mansions 10. Çesmealti Oztiryakiler Mansions 11. Gaziemir Coast Guard Commander Buildings 12. Gaziemir Anele Trading Facility Bldng 13. Gulbahçe Bayer Mansions (34 Units) 14. Gumuldur Çiçek Villas (55 Units) 15. Karaburun Guldiken Villas (9 Units) 16. Karsiyaka Emlak Bank Mavisehir Villa Project (122 Units) 17. Menderes Fiber Teknik Factory Building 18. Mordogan Saka Villas (8 Units) 19. Narlıdere Ozen Mansion 20. Seferihisar PRS Hotel 65

66 References Turkey (Other Cities) Antalya Cornelia Diamond Hotel 2. Ardahan Ardahan University 3. Aydın, Kuşadası Melisa Complex (150 units) 4. Bursa Municipality Building 5. Bursa Karakoc Villa 6. Elazıg International Airport (12 blocks) 7. Karabük Police High School 8. Kırsehir, Kaman Governor Office 9. Kırşehir Governor Office 10. Konya Necmettin Erbakan Univ.(3 blok) 11. Konya Museum & Autopark 12. Manisa Red Bridge 13. Manisa Festiva Shopping Mall 14. Mugla, Bodrum Temel Yapı 15. Mugla, Bodrum Ena Hotel 16. Sakarya Zırhlıoglu Factory 17. Yozgat: Aydıncık Governor Office 18. Zonguldak Development Agency 19. Zonguldak Bulent Ecevit Unv., Rector Bldg. 20. Zonguldak Miners Union Buildings 21. Zonguldak, Eregli Kalay Office Center 66

67 References International Albania, Iskodra Bushati Plaza, 2. Iraq, Erbil Otel and Villa project (3 units) 3. Iraq, Dohuk Eurocity Villa Project (72 units) 4. Tacikistan Villa Project 5. Turkmenistan School Building 6. Tunis International Airport 67

68 Precast GRC Your Reliable Partner Around the Globe HONORARY YEARS Red Dots Are Locations of Completed Projects Fiber Prefabrik Dıs Cephe Elemanları Inşaat Tur.San ve Tic. Ltd.Şti Istanbul Headquarters Address: Libadiye Caddesi Göztepe Soyak Sitesi 4. Blok Daire: 78 Göztepe / İSTANBUL Tel: Fax: GSM: Ankara Region Address: Çankaya Konut Kuleleri, Şair Nazım Sokak D Blok No: 38 Çankaya / ANKARA Tel: Fax: GSM: İzmir Region Technical Office Address: İskele Mahallesi Dörtyol Mevkii No: 128 Urla / İZMİR Tel: Fax: GSM:

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