Bringing Innovation through System Solution
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1 Bringing Innovation through System Solution applicativi chiavi in mano Matteo Lo Presti Systems Lab & Technical Marketing General Manager IMS Catania, March 4 th, 2010
2 2 STMicroelectronics A Semiconductors Company The core of any application is base on Semiconductors Evolution leaded by Semiconductor Integration System Architectures All trademarks and logos are the property of their respective owners. All rights reserved. They are used here only as conceptual examples
3 3 Business Segment 50/50 JV with Ericsson Wireless Automotive, Consumer, Computer and Communication Infrastracture ( ACCI ) Industrial and Multisegment Sector IMS Major Product Lines Home Entertainment & displays Computer & Communication Infrastructure Automotive Products Group Analog, Power and MEMS Microcontrollers, Memories and Smartcards Market Position * Wireless # 2 Consumer # 2 in STB Computer # 2 (HDD & Printers) Automotive # 3 Industrial # 1 Major Customers * Source: isuppli-2008 rankings, ST-Ericsson
4 4 IMS Industrial Multisegment Sector IMS addresses the Industrial and Multisegment Market (Telecom, Computer Consumer and Automotive) with a large variety of Products and Solutions for Key Accounts, Distribution and Mass Market. The major Product Families can be aggregated in three main areas: Analog and MEMS Power Discrete Digital (Microcontrollers, Smart Card and Memories) Market Segment Regions Customer Type Computer 14% Automotive 8% Industrial 37% AMERICA 11% JAPAN 6% GREATER CHINA 35% Distribution 37% Consumer 19% ASIA/PACIFIC 21% OEMs 56% Telecom 23% EMEA 27% EMS 7%
5 IMS Industrial Multisegment Sector # 1 in Industrial; # 1 in Power Conversion Leadership in Industrial Market Rank Rank Rank Company Name STMicroelectronics Intel Texas Instruments Infineon Technologies Renesas Technology Leadership in Power Conversion Rank Rank Rank Company Name STMicroelectronics Texas Instruments Fairchild Semiconductor Infineon Technologies Mitsubishi Source: isuppli, March 2009 Supplier ranking will be available in March 2010 IMS Tam 2010 will be around 45B$ MEMS : #1 WW ranking Growing from 0 sales in 2005 to 209M$ in 2009 Leader in Power Discretes : 7.6% Market Share in 2009 Wide market recognition of new ARM based 32-bit Microcontroller family Innovation rate : Analog Power Digital TAM (B$) 21,3 13,9 9,9 5 new Products per day Products less than 2 years old ~ 23% of total sales Source: WSTS, isuppli, ST 5
6 IMS TAM Evolution IMS TAM (B$) CAGR % Digital includes : Microcontrollers, Smart Card, Memories Analog ICs includes also MEMS IMS TAM split in 2013 TAM Source: WSTS Semiconductor Industry Bluebook 2009, ST 66
7 Centre on Applications and Requirements Focusing on New Emerging Segments 7
8 9 Technologies and Systems Solutions To improve Efficiency and Reliability To save Energy and Space To preserve global Climate and a Green World Dimmers Washing Machine Lighting Refrigerators Air Conditioning TV, DVD, STB Stand By
9 Research & Development Guidance 10
10 11 Systems Lab & Technical Marketing Customers University Customers Support Exchange of Know-How Partnership Systems Lab & Technical Marketing acts as flywheel Long Term Research Educational Programs Funded Projects Research Centers Co-design / Co-development ST R&D Product Divisions Definition of specifications New Roadmap Validation in application New Technologies New IPs Interdivisional technology transfer
11 12 Smart Grid Systems Digital technologies implemented on Smart Grid Converging electricity source array to grid Integration of renewable energy sources and distributed generation Central Power Plant House PV installations Demand side participation in electricity markets and in energy saving Integrating infrastructure for electrical vehicles and storage technologies for intermittent renewable production Storage Micro Turbines Industrial plant Fuel cells Examples of Smart Grid applications with ST products Smart Meters (Energy, Gas) Smart Plugs for appliances control Home Monitoring Systems for Security and Energy Management Converters for Photovoltaic panels Hybrid and Electric Vehicles electronics for power and battery management Wind mill turbines
12 13 Electricity from Solar Energy Photovoltaic Application Electric Power from Solar Energy
13 Photovoltaic s contribution to Global Electricity Supply 14 Market Benefits No pollution, no emissions, no noise No climate impact Improving the electricity spread Rural electrification Easy installation System modularity Minimal maintenance Source: EPIA solar generation V 2008 Applications Solar Farms Commercial Areas Residential Areas
14 15 Grid Connected Solar Inverter PV Inverter ST Solution 3 kw in two stages: DC/DC based on phase-shift control DC/AC based on current mode PWM Benefits 3 kw Grid Connected Solar Inverter High Efficiency Solution up to 97% Max Power Point Tracking High Integration Drivers Dual-Core Power-Line Modem High-performance, integrated peripherals Anti islanding algorithms Cost effective solution Energy Generation Proprietary Technology of Panel cells Storage Conversion 3kW and 10kW Photovoltaic Converters
15 16 PV Junction-Box: Energy Booster and Panel Monitoring PV Distributed Architecture Concept Substitution of by-pass diodes with DC/DC converter (in a micro module solution) MPPT algorithm embedded Real time system monitoring (power and details of all electric parameters) - + Standard PV Panel BOOST + MPPT BOOST + MPPT BOOST + MPPT + ST distributed architecture - Benefits Maximization of energy production Optimization of MPPT function Self compensation of panel voltage variation Module diagnostic Authentication based on coded key Anti-thief & Anti tearing protection, Safe Mode Full compatibility with standard panels and existing plants Easy panel parallelization DC/DC converter DC/AC converter Anti islanding MPPT inverter anti-isl. control control control PV array Inverter Junction box Load Meter Inverter basic architecture AC grid
16 17 Micro-Inverter for Plug-in PV Modules PV Microinverter ST Solution 250W with all features Benefits Modules connected in parallel on the AC side. Minimized impact in the AC grid in case of a single unit problem or maintenance. Maximized solar power conversion of each panel by MPPT Applications Distributed solar module for grid connection
17 18 Welding Applications End Market MIG/MAG/MMA/TIG Welders Part Makers (where to invest?) Metal Case Copper Wires Protective suits, mask, gloves Welding consumables and electrodes Electronic PCBoard For professional For factory automation
18 19 Welding Applications Welding ST Solution Auxiliary power source 2.5 kw manual arc welding machine 220AC ph Input section Power switches and insulation Output section Benefits Control logic and protection Driving stage Small Form Factor Automatic welding current regulation Enhanced current regulation performance Fully protected for safe operation Suitable for not skilled users Low cost platform Phasing out the old heavy solution with low frequency iron transformer, reinforcing the domain of high frequency switching solution.
19 20 PFC Active Power Factor Correction For high power and reactive load, PFC is a mandatory function included in the power supply, in accordance with international regulations (Europe, USA, Japan, etc.) End Market Air Conditioner Washing & Dryer Machine / Dishwasher Server Cabinet SMPS Factory Power Management Building Lighting Part Makers (where to invest?) Specific Power Supply unit for each end market
20 21 PFC Active Power Factor Correction PFC for Industrial ST Solution 3 kw FOT (Fixed Of Time) PFC based on L6563 controller Benefits Efficiency higher than 96% High Power Factor (> 0.98) THD below 10% starting from 1kW Compliant to EMC regulations EN55014/22 Fully protected solution Compact and ready to use Suitable for supplying outlets in residential and industrial applications Specs transition mode driver used for a fixed off time, variable frequency, PWM modulation (ST Patented)
21 Lighting Applications 22
22 23 HID High Density Discarge Lamps HID Lighting ST Solution 150W electronic ballast for HID lamps Benefits Efficiency up to 94% Remote Control for Dimming Power lamp control and increasing life time lower power losses compared to Magnetic solution No generation of 50Hz lamp flickering More protection Small form factor Applications Street Lighting Shops Lighting Industrial & Workshop Lighting Facade Lighting ST Strategy for HID Ballast To offer a complete product portfolio for the widest coverage of applications (from 35W to 250W) PFC ICs, Drivers, Power MOSFETs, IGBTs, Diodes & Microcontrollers
23 Connector for LED driver 24 LED Lighting Power LED Controller ST Solution ZigBee or PLM module 120W Power Supply + Digital constant current control for high efficiency LED street Lighting Connector for ext. tranceiver Benefits Energy saving High efficiency > 90% High reliability Low frequency dimming Suitable for Remote Control with Zigbee daughter board 230Vac TM PFC Resonant DC/DC Applications Street Lighting Parking Area Garden Lighting LED driver board
24 25 HBA Home Building Automation Central control unit Access control Smart Meter Lighting control Remote controls Keypads/Touch screens Security Managment Shutter and blind control Door and Gate control Heating & HVAC Energy management Video Surveillance Connectivity
25 HBA Home Building Automation Connectivity 26
26 27 Energy Management & Saving Smart Plug ST Solution A ZigBee MESH home area network for energy management. Also available a solution based on PLM. Benefits Energy saving Remote control and dimming Router role to allow mesh network easy to extend with other sensors Smart-Plug Applications Control of house and building: actuators, sensors and central control unit HVAC automatic shutters windows Lights Safety & Security
27 MAINS SmartPlug (stand alone) Power Smart-Plug 1. Energy consumption monitoring 2. Load Management ON/OFF control Dimming P2 P1 P0 Time4 Time1 3. Time band configuration Power4 Power3 Power1 Power2 Time3 Time2
28 MAINS SmartPlug (with Network Coordinator) Power1 Coordinator Smart-Plug1 Smart-Plug2 Power2 1. Initial status: SmartPlug1 ON WM ON SmartPlug2 ON Air Con OFF SmartPlug1 measure: 1.3 kw 2. Air Con System switch ON SmartPlug2 measure: 1.1 kw Total Power: 2.4 kw 3. Possibility to apply a Switch OFF priority program in case of excessive load
29 30 Smart Monitoring Station Smart Monitoring Station evaluation board Wireless Multi Sensor platform for environment parameter Monitoring Benefits TFT Display with Touch Screen menu navigation MEMS, Temperature, Humidity, Light Intensity sensors Low Data Rate Wireless Network, ZigBee Manual or programmable control of nodes from the station Applications Home/Building Automation Weather Monitoring System Security System Monitoring and Control in all systems operating in hazardous conditions
30 31 Low Cost Single Phase Energy Meter E-meter single-phase evaluation board An evaluation board based on the STM8L152 and STPM10 has been developed by ST to demonstrate the performance of the combo solution. The HW schematics and layout, plus SW code are available for customers to make their e-meter development easier achieving class 1 accuracy Benefits Battery life saving giving cost saving Accurate measurement and data safety to ensure secure billing Sensor independent for greater flexibility Scalable products with platform compatibility Cost-effective solution No time loss in meter product line due to calibration Applications Domestic electricity metering Appliances
31 32 Automotive Electric Vehicles Drive for Low Voltage Electric Traction Low voltage/high current 3-phase motor control Synchronous or asynchronous with POWER MOSFET mounted on dedicated IMS layer. Up to 48V DC bus and current up to 200A Benefits Compact and modular solution Efficient power dissipation Easily interfaced with any ST MCU control board Applications Golf Car Wheel chair Mower E-bike
32 33 Automation Motor Control Motor Control ST Solution Advanced algorithms and architectures for new generation motors like permanent magnet motors Benefits Energy saving High performance control Quietness Applications Air conditioners Fans Washing machines, dishwashers Heating systems re-circulator pumps
33 34 Automation Motor Control Motor Control ST Soluion Innovative systems to control vibrations and load unbalancing during washing cycles and spinning. Benefits Energy saving Quietness No Wrinkled Increasing washing machine lifetime Applications Washing Machines
34 35 Automation - Robotics Robotics IMD20 - Integrable Intelligent industrial drive with real time Ethernet communications capabilities. Up to 2kW Benefits Minimized cable and installation cost Control panel optimization from rack to the equipment Flexibility of automation architecture Shorten time to market Applications Process machines Packaging machines Lifts Robotics
35 36 Handheld POS Handheld POS evaluation board Flexible hardware and software evaluation board used for checkouts. A POS terminal manages the selling process by a salesperson accessible interface. The same system allows the creation and printing of the voucher. Benefits In built Thermal printer & Bar Code Reader interface Monochrome Graphical LCD & Touch based keypad Security (Tamper detection) & Memory Rechargeable Battery (NiHH) Interface MEMS and Temperature Sensor PC GUI (Server) Applications Images shown here are only for reference not the actual status of the system PC-GUI Stadium & Arena Sales, Conventions / Exhibitions, Fairs & Markets Taxi Parking Lot Management Bank Appointment management systems as in ICICI Cash based delivery Applications, Retail Evaluation Board
36 37 inemo The inemo (inertial MOdule) concept: the first full ST solution for a 10- Degrees of Freedom platform, from Module to SiP.
37 38 inemo The inemo is a smart combination of multiple MEMS sensors in a unique Inertial Measurement Unit (IMU) targeting virtual reality, platform stabilization, human machine interfaces, and robotics Target: Expand and increase ST leadership in MEMS products for new applications. Inertial Navigation Building Stability Monitoring Robotics Environmental Safeguard Fitness
38 39 inemo : AHRS MEMS accelerometer MEMS gyroscope MEMS magnetometer inemo (inertial MOdule) SENSOR FUSION Orientation ROLL PITCH YAW PITCH YAW ROLL Portable Navigation Devices New application fields Unmanned Aerial Vehicle Advanced Video Games Service Robots Automotive
39 40 Automation - IMU inemo 10 degree of freedom Multi-sensor Inertial Measurement Unit (IMU) devices. inemo integrates a variety of motion, magnetic, pressure and temperature sensors with a 32-bit processing unit and dedicated software in one package. Benefits Full and Compact Integration Low power features MicroSD slot for data logging Communication Interface Applications Human Machine Interface Gaming Robotics Portable Navigation Devices 3D orientation Movement Roll/Pitch/Yaw and Quaternion plotting Acceleration, Angular Rate, Magnetic field plotting
40 The Advantages of ST Strategic Partnerships 41
41 Innovation through system solution By Gianfranco Di Marco 42
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