MECHATRONICS IN NAVARRA

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1 MECHATRONICS IN NAVARRA Industry and academia collaborate in each step from the bench to the bedside to jointly consolidate the Mechatronics sector in Navarra. DISCOVER ITS KEY PLAYERS AND THEIR CORE CAPABILITIES.

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3 Mechatronics Cluster in Navarra Index > > Overview > > The region of Navarra 7 > > Smart Specialization Strategy 9 > > The Mechatronics sector 11 > > Highlights 11 Navarra s Mechatronics sector in the world, workforce and education 11 Challenges for the future in Mechatronics in Navarra 12 Financial support for Investment 12 > > Map of the Mechatronics sector 13 > > Mechatronics cluster description> > > > Companies 16 > > Universities and research centers 47 > > Promoting agents 52 Mechatronics // 2013

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5 Mechatronics Cluster in Navarra Overview Mechatronics // 2013

6 6 Pamplona

7 Mechatronics Sector 7 The region of Navarra The region of Navarra, the Comunidad Foral de Navarra, is located in the north of Spain, at the western foot of the Pyrenees, where it shares a 163 kilometer stretch of the frontier with France. The population of Navarra, inhabitants (National Statistics Institute- INE, 2011), represents 1.36% of the Spanish population and covers an area of 10,421 km2. The Region: Navarra is currently one of the most innovative regions in Europe and it is a leader in promoting R&D Navarra is a strong industrial region that is the home to some major companies in the sectors of Renewable Energies, BioTech, Automotion & Food Processing, and it hosts over 120 multinational companies. Indeed, Navarra is a worldwide leader in technological development and production in the Renewable Energies sector, and today 79,58% of the electricity consumed in Navarra comes from renewable sources. In addition, the region boasts one of the most productive car manufacturing plants in the world and a vegetable food industry which is renowned for his high quality. Among the most important assets in Navarra is its well-balanced productive structure, its excellent geographical position and degree of internationalization, as well as its good infrastructure. Navarra is one of the Spanish regions with the best national indicators in terms of social welfare, access to services and quality of life. With a Gini index of 28 and an OCDE human development index (HDI) of 0.97, Navarra is one of the regions with the highest quality of life worldwide. Through optimal and stable economic development, Navarra with a Gross Domestic Product (GDP) of 18,726 M (INE 2011) representing 1.8% of Spain s GDP, belongs to the group of Spanish regions that register the best economic indicators. In terms of GDP per capita, Navarra lies in 37nd position in the list of 271 European regions, with a GDP per capita of 30,500. Navarra is currently one of the most innovative regions in Europe and it is a leader in promoting R&D, with its growing investment in R&D supported especially by the private sector. The region had a R&D expenditure to GDP ratio of 2.05% in 2011, one of the best regions in Europe. Navarra is also the home to important research and higher education centers (Public University of Navarra, University of Navarra, Spanish Open University) and to 17 Research Centers. In terms of qualified personnel in technological and innovative disciplines, the region ranks 19th in Europe and it is renowned for its range in terms of higher education. Moreover, 39,7% of the population between 25 and 64 years of age has passed through higher education in Navarra, which is reflected in the availability of highly qualified professionals in the region. The regional administration is proud of its high level of self-government, which enables it to adapt its policies to the specific development strategies of the region. Moreover, Navarra s government promotes a flexible and close relationship with the businesses located in the region. Mechatronics // 2013

8 8 Environment and Waste Sustainable Construction Renewable Energies TRANSVERSE FACTORS OF COMPETITIVENESS STRATEGIC BUSINESS SECTORS Medical Equipment Bio-Medicine Health Care Services Agro-Food Industries Helth Care Economics ENTREPRENEURSHIP R&D&I PUBLIC ADMINISTRATION Sustainable Vehicles Eco-Friendly Economics Quality of Life Talent Economics EDUCATION, TALENT & HUMAN CAPITAL Sustainable Tourism Business Services INTERNATIONALIZATION INFRASTRUCTURES ENVIRONMENT OF COLLABORATION Education and Knowledge Generation Mechatronics Priority areas MODERNA contains the challenges that the economy of Navarra faces, and defines the strategy and major action lines towards 2030 in the areas of Green Economics, Health Economics and Talent Economics. To this end, the plan lists up to 458 actions to be executed in the different strategic sectors and transverse factors reinforcing the competitiveness of our economy. All these actions are achieved throught a bottom-up model managed by the MODERNA Foundation. It is a system of regional Open Innovation that ensures the incorporation of the best ideas to our economy at the right place.

9 Mechatronics Sector 9 Smart Specialization Strategy The MODERNA Plan (Model of Economic Development for Navarra) is a medium and long-term strategic plan that fosters change in the Economic Development Model of Navarra, moving towards a knowledge based economy that focuses on people. The plan was promoted by the main political, education, business and social institutions. MODERNA aims to take advantage of Navarra s full potential for development and is a driver for future economic change. Citizen participation and institutional consensus are key to the preparation and development of MODERNA. OBJECTIVES OF MODERNA MODERNA contains the challenges that the economy of Navarra faces, and defines the strategy and major action lines towards 2030 in the areas of Green Economics, Health Economics and Talent Economics. MODERNA proposes 3 objectives for the future of Navarra: > > Prosperity: To position Navarra amongst the 20 leading European regions in GDP per capita and with a fair distribution of wealth. > > Quality of life: To position Navarra amongst the 10 leading European regions in the Human Development Index (HDI). > > Sustainability: To position Navarra amongst the 20 leading European regions in sustainability. Mechatronics // 2013

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11 Mechatronics Sector 11 The Mechatronics sector Highlights Mechatronics is a multidisciplinary engineering field conventionally known as the combination of Control Systems, Electronic Systems, Computers and Mechanical Systems in order to design and manufacture products and improve production processes. Probably, the most well known graphic identification is the following diagram which shows the four fields (Computers, Control Systems, Electronic Systems and Mechanical Systems), and the four sub-fields that arise by crossing the first ones. Rounding all of them, appear some sectors where the Mechatronics applicance is more common. In the present document, the sectors of applicance have been chosen according to MODERNA s priority sectors, so there can be shown the interactions between them. As a consequence of the industrialization process started in the 1960 a group of competitive companies have been developing in Navarra machines that comprehensively integrate electronics, informatics and control elements within a broad range of products and processes primarily mechanical. Those machines both provide products directly to final customers (commonly referred to as vending machines ) and allow the automation of industrial processes (i.e fabrication, assembly, storage a.o) in sectors such as: > > Automotive > > Agro-food industry > > Renewable energies > > Aeronautics > > Others (special machinery or custom designed machinery) As a whole, this heterogeneous group of companies: > > Employ around people. > > Have an annual turnover of over 320 million euros > > Constantly carry out R&D projects. > > Serve customers all around the world (they export, on average, 75% of their sales). > > Lead their Mechatronics markets, both nationally and internationally. Navarra s Mechatronics sector in the world, workforce and education The Mechatronics sector includes SME s and global Companies, some of them have subsidiary branches or establishments worldwide. Moreover, a set of support agents and initiatives for Mechatronics type activities have been developed in Navarra over the last years: > > In addition to a network of companies specialized in different auxiliary aspects of the complete Mechatronics process, several technical training activities have gradually consolidated through regional universities (specially through degrees in engineering electromechanics, electronics, telecommunications, computer science, agronomy etc.-) and also through vocational training centers (with a wide array of education levels, around mechanical fabrication, electricity and electronics, IT and communications, industrial installation and maintenance, and specifically, industrial Mechatronics). > > Some university research groups, several technological centers specialized in automation and materials, and some public support programs for R&D&I have consolidated serving the industrial companies. In the coming years, Mechatronics integration can definitely help many companies around the world to increase their competitiveness and innovation. Mechatronics // 2013

12 12 In this sense, Navarra has reached an advantageous position due to the existence of a qualified offer in design, engineering and development of Mechatronics systems and also because the presence of a very sophisticated demand by leading companies in the application sectors (automotive, agro-food industry, renewable energies and aeronautics, among others). Challenges for the future in Mechatronics in Navarra Based on MODERNA Plan, Mechatronics is included in Talent Economics and the Challenge in Mechatronics for the Future is set as: Navarra is home to a considerable number of SMEs of all types and from all sectors, and whose activity is based on the use of technologies related to mechanical engineering, electronics or computing. Mechatronics is the unitary integration of electronics and computing systems within a wide range of primarily mechanical products and processes. Over the next few years, the advances and innovations achieved in many industries throughout the world shall be generated by Mechatronics contributions and integrations. Therefore, Navarra can apply its positioning in the sphere of Mechatronics to generate new business through cooperation within the sector and with other sectors of Navarra. Financial support for Investment At present, the overall investment projects in the Mechatronics sector in Navarra is above 60 M, of which around 20 M are in Research and Development projects. Out of these investments, about four fifths come from private investors and one fifth from governmental grants. There are numerous grants available for R&D projects, provided by European (like MANUNET), National and Regional technology support programs, that include both non dilutive grants and low interest loans. most of the biomedical companies currently operating in the region. In addition, the MODERNA Foundation gives access to the finance instruments of the MODERNA Plan: > > Entrepreneur grant: 35 per year > > BEI-MODERNA credit line: 250 M from the European Investment Bank for the advantaged financing of MODERNA Businesses with Sodena > > Bank guarantee for business financing: Public complement for funding projects (30% - 60%) with Sodena > > Co-investment found: Mechanisms of co-investment involving public and private investors > > Investors forum: 4 forums per year Finally, other private investors, such as venture capital firms like Clave Mayor and other financial institutions, like Caja Rural de Navarra, play a major role through their participation in the majority of the entrepreneurial initiatives in the region. All in all, Navarra guarantees a steady supply of highly qualified professionals that are ready to work in the field of Biomedicine at all levels. Moreover, the scientific and business opportunities, together with Navarra s renowned quality of life, attract researchers from all over Spain and beyond. Indeed, the region is currently home to some of the most relevant Spanish investors in Biotechnology, such as Sodena that has become a key element in the consolidation of this sector, with a direct investment in

13 Mechatronics Sector 13 Map of the Mechatronics sector Mechatronics sector COMPANIES Control Systems Electronic Systems Digital Control Systems Electro- Mechanics Computers Mechanical Systems Control Electronics Mechanical CAD

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15 Mechatronics cluster description

16 16 Companies AIT (COMPONOSOLLERTIA S.A.L.) Pol. Ind. Las Labradas. Nave Tudela (Navarra) T (+34) Mario Sánchez (General Manager) Mario Sánchez Castro AIT was born with one idea: all production methods can be improved. In order to have profit from scale economies decided to focus on Food Industry, specially vegetables industry due to its importance in the region. We design and manufacture equipments for solving problems in the food industry. World leaders in machines for converting heads of broccoli and cauliflower into florets. > > Machinery for broccoli > > Machinery for cauliflower > > Machinery for romanescu > > Machinery for cabbage > > Machinery for lettuce > > Taylor machinery for all the food industry sector Products, Services and/or Technologies > > Broccoli machine converting broccoli heads into florets > > Cauliflower machine converting cauliflower heads into florets > > Romanescu machine converting romanescu heads into florets > > Cabbage decoring machine > > Lettuce decoring machine Agrofood In AIT exists a strong commitment with R&D, a 5% of our annual income is invested on this. Our technical team have a vast experience along the industry and is used to work in R&D projects every year what keep them open-minded and with a creative profile. Future Activities > > New R&D developments in cooperation with other companies from here or from other countries. To know and apply new technologies to our sector. > > New machines: onion peeling or others. > > Taylor machinery for all the food industry. International Presence > > Mexico : Michael Kirseborn (The Equinox Group) > > Ecuador: Juan Carlos Araujo (Insusemillas) > > Polonia : Dominik Wojciechowski (Hert) > > USA: David Brown (West Coast Machinery) > > Portugal: Jose Alvharino Main References Some of our customers are: General Mills, Birdseye, Virto, Bonduelle, Ardo, Provefrut, Ecofroz, La Hacienda, Expor S. Antonio or Taylor Farms. Control Systems Electro-Mechanics Mechanical Systems Mechanical CAD

17 2. Biomedical Cluster description Companies 17 ALDAKIN S.L. Pol. Ind Isasia. Nave 1. G Alsasua (Navarra) T (+34) Ana Larraza (Deputy Manager) Aldakin is a company oriented to the future, in constant growth and innovation, which provides services with experience of over 25 years in the power sector, industry automation and robotics industry. Our engineering department professionals add their experience of over two decades, recycling permanently, and adapting to new technologies, materials and systems. We offer quick responses, seeking to exceed the expectations of our customers by ensuring and rewarding the confidence they have placed in our company. > > R & D > > Engineering > > General electrical installations > > Industrial installations > > Support Services > > Automation and Robotics > > Electric blankets Products, Services and/or Technologies > > General Electric Design and Installation > > Industrial electrical design and installation > > Electrical maintenance > > Mechanical Maintenance > > Support Services > > PLC-PC > > Robotic cells > > Vision Systems > > Electric Blankets > > Industrial supplies > > Automotive > > Energy > > Services > > Construction > > Department of R & D > > Testing and assembly workshops Main References > > Lacor industria del menaje S.L. Automation and press lines through the installation of a and corresponding robot programming. > > Gamesa Innovation & Technology S.L. Programming control system for curing and shovels.; Automation of mold heating system for blades. > > BSH Electrodomésticos España S.A. Modification of the assembly line to support higher volume production through the control panel installation and programming line. > > Grupo Azpiaran. Automating press threading lines and the installation of two three robots retrofiting presses and related programming. > > Grupo Fromageries Bel España S.L. Automation of palletizing boxes Iraizoz cheese (Navarra). > > Bost Machine Tools Company S.A. Food Automation Tool by robot its corresponding programming.; Automatization of loading and unloading line tool around vertical robot. > > Ask Chemicals Kemen S.L.U. Automatization of loading and unloading line with robot tooling. > > Loramendi S. Coop. Automatization of two Fagor lines. > > Ishording Hispania. Feeder robot automatization. > > Eusebio Echave S.A. Design, programming and installation of the automation and control system of the quarry Tres Puentes (Álava)., Automation and electrical installation of sand quarry Laminoria (Álava). > > Humiclima Norte S.A. Design, programming, installation and commissioning of the roaster control system for National Renewable Energy Centre (CENER). > > Ayuntamiento de Urzainqui. Automation of hydroelectric plants. > > Sindosa S.L. Automation and electrical installation of the plant Covega (Barcelona). > > Gestión de recursos y soluciones empresariales Los Arcos (Navarra). Biodiesel plant automation. > > Adania Energia. Automation of hydroelectric plants. Control Systems Electro-Mechanics Digital Control Systems Electro-Mechanics Mechanical Systems Control Electronics Mechanical CAD Mechatronics // 2013

18 18 Companies ANTERAL Ed. Jerónimo de Ayanz, Campus Arrosadia s/n Pamplona (Navarra) T (+34) José Morales plus.google.com /b/ Electronic Systems Anteral is committed to bringing the last advances in Antennas and Terahertz technologies to the industry, businesses and customers, so they can benefit of the great opportunities and added value these new technologies offer, gaining competitive or strategic advantage. To provide our customers with the most advanced and highest quality technology, key to their success in the global marketplace The company is located in the Jerónimo de Ayanz R&D complex at the UPNA campus, allowing close cooperation with the university. Two main lines of activity: > > High Performance Horn Antennas: Design, construction and measurement of corrugated, ridged and smooth-walled, conical or rectangular horn antennas up to 750 GHz. > > Terahertz Technologies: Design and development of customized solutions of sensing and image acquisition, using THz technologies. Products, Services and/or Technologies > > More than one decade of experience designing and constructing high performance horn antennas for the most demanding applications like satellite communications and radiometry. Corrugated horn technology that allows 30% shorter horns than with conventional designs, with better side lobe, return loss, cross polar and phase center stability performance over a single band or several sub-bands. Designs of transitions from rectangular or square waveguide to circular waveguide for antenna connection. > > Several years of experience researching and designing solutions based on the Terahertz technologies. An increasing number of applications can take advantage of the THz singular properties like: > > Allowing vision in low-visibility situations like fog, smoke or sandstorms. > > Very sensitive to water presence. > > Some substances present clear spectral fingerprints allowing their identification. > > Image acquisition at THz frequencies can show information not obtainable with other systems like X-rays, Infrared or Visible. > > Anteral designs and develops customized solutions based on application specific sensors for THz imaging and sensing, for security, defense, food industry, construction, and medical applications. Wide range of fabrication technologies that give great flexibility to fabricate complex devices working in frequencies up to 750 GHz: > > High precision turning, milling and electroeroding for horn antenna and waveguides up to 750 GHz. > > Laser milling for planar circuits up to 300 GHz. > > Wire bonding technology for precision placing and welding of MMIC s, diodes, transistors, etc. > > Deep reactive ion etching (DRIE), sputtering, mask alignment and disco dicing technologies, for micromachining and metallization of silicon structures. > > Aerospace > > Automotive > > Comunications > > Security > > Agrofood > > Medical Services > > Biomedicine/Biotech Anteral has access to the most advanced measurement and testing equipment: > > Network Analyzers up to 500 GHz. > > THz spectrometer from 10 GHz to 3.5 THz with transmission and reflection setups. > > Anechoic chamber for antenna radiation pattern measurement. Main References > > Acorde Technologies, S.A. > > EADS CASA Espacio, S.L. > > Astrium. EADS company > > ESA-ESTEC > > U.S. Naval Research Laboratory > > EXPACE on board systems, S.L. > > Centre Tecnologic de Telecomunicacions de Catalunya > > Alava Ingenieros > > Alfa Imaging S.A. > > mwave Dynamics LTD > > ST Electronics, Pte Ltd > > Intrelec del Vallès, S.L. > > Ingeniería y Servicios Espaciales, S.A. > > DP system, S.L. > > Synergy Telecom Pvt Ltd > > Wavecontrol > > Communications Research Centre Canada

19 2. Biomedical Cluster description Companies 19 AZKOYEN S.A. Avda. S. Silvestre s/n Peralta-Azkoien T (+34) Azkoyen Payment Technologies: Coges: Cashlogy: Roberto Díaz (Commercial Director - Azkoyen Payment Technologies & Cashlogy) Luis Amo (Sales Manager Spain - Coges) Payment Systems manufacturer. AZKOYEN Payment Technologies, headquartered in Spain is a division of the multinational Azkoyen group. Since 1945 develops payment systems, reaching a leading position in several markets as Retail, Vending, Amusement, Parking, Public Telephones, Kiosk, etc. Its mission is based on collaboration with customers to develop a wide range of payment systems that ensures the highest levels of security, reliability and innovation, specially designed for the end user. Among its range of products you could find Coin Validators, Changegivers, Hoppers, its new range of Banknote Readers and Recyclers and a wide range of cashless elements,... Three main activities: > > Cash handling solutions to be integrated in OEM machines for Amusement, Gaming, Parking, Public Telephones, Kiosk under Azkoyen brand. > > Cash and Cashless solutions to be integrated in Vending Machines. And also other data collection tools or telemetry under Coges brand. > > Cash recycling solution for the Point of Sales under Cashlogy brand. Products, services and/or technologies > > Coin Validators and fraud discrimination technologies: Coin Validator, Coin Sorters, Changegivers. > > Coin Hoppers/Dispensing systems: Hoppers for different capacities (from 100 to 2700 volume 1 coins), and discriminator to handle more than 1 coin in one bowl simultaneously. > > Bill Readers and fraud discrimination technologies: different standard for any market and security stackers. > > Bill Validator and Recyclers technologies: different features and sizes for different areas. > > Closed Cashless systems for vending application: Proprietary protocol Mykey, Mycard and open protocols Mifare and Legic, linked to the access control or timing control too. > > Amusement, Gaming, Betting, etc. > > Parking on-street, Parking off-street, Transport ticket, Kiosk, etc. > > Retail and Hospitality. > > Vending, OCS and Tobacco. > > More than 800 employees in Europe, 72% of our income comes from outside Spain. > > Azkoyen sells in more than 60 countries. > > More than 15% of the whole work force work in R&D. > > Offices located in seven countries: Spain, France, Germany, Italy, Belgium, Portugal and the UK. Sales representatives in the US and Brazil. > > Manufacturer Plants in Spain, Germany, Italy and UK. Main References > > Market leader of Payment system in Gaming sector with more than 60 % of European market. > > Market leader of Cashless payment system in Vending sector with more than 55 % of European market. > > The first 3 ½ inch electronic coin validator launched in 80 s being now the Europe Standard. > > More than 30 million of cashless cards and keys sold in the European Vending market. > > More than hoppers sold worldwide. > > The first true cash recycle system introduced at the European Retail & Hospitality market. Electronic Systems Mechatronics // 2013

20 20 Companies BILDULAN Autovía Pamplona - Huesca km Torres de Elorz (Navarra) T (+34) Alejandro Gutiérrez (Business Development Director) Bildu Lan S.Coop, founded in 1973, is a company dedicated to the production of Special Machinery and process automation. Our plant, located in Torres de Elorz in the province of Navarra, and in an area with a strong base in the automotive sector, has a surface area of m 2 divided into design mechanization and machine assembly sections. The staff at Bildu Lan is made up of 45 professionals with proven experience in engineering, mechanization and the assembly of special machinery, assembly lines and line transfer. > > Food technology > > Automotive > > Electricity > > Home appliance > > Furniture > > Renewable energy Products, services and/or technologies > > Manufacture of special machinery > > Technical Assistance Service > > Mechanical manufacturing > > Aerospace > > Energy eolica > > Automotive > > BITA has achieved joint ownership and patent In Engineering > > R&D > > Innovation > > Integration > > Automatization Main References > > VISCOFAN > > IAN > > NATURIN > > KYB > > FAURECIA > > MANN FILTERS > > MAPSA > > GESTAMP > > TRW > > VALEO > > JOHNSON CONTROL > > KEIPER > > GRUPO ANTOLIN > > CIE AUTOMOTIVE > > FORD > > EDSCHA > > BATZ > > MERCEDES BENZ BOSCH > > TENNECO > > ABB NIESENS > > 3M > > SCHNEIDER > > BSH > > FAGOR > > GAMESA > > NORTON > > INAUXA > > PIKOLIN > > SIMES > > SENCO > > etc. Control Systems Electro-Mechanics Mechanical Systems Mechanical CAD

21 2. Biomedical Cluster description Companies 21 COMANAI S.L. Pol. Ind. Ipertegi I nº Orkoien (Navarra) T (+34) Sonia Compains (General Manager) Control Systems Computers Electronic Systems Mechanical Systems Digital Control Systems Control Electronics Electro-Mechanics Mechanical CAD Comanai is an engineering company that focuses on the design and manufacture of industrial equipment concentrating on such projects as assembly lines, tools and the development of processes for any industrial sector. Their most important projects are for the main components of the Automotive Manufacturing Industry. Comanai was set up in 2006, but it had already been functioning on previous projects up to that year, as it had been created by a group of engineers, who had more than 20 years of experience in the industry. Presently Comanai has 30 professionals in its Pamplona plant and will continue to grow in the following years. Comanai founds Lauco Group in 2007, with other partner and offers a global service, involving with their customers as regards advising and Project development, according their requirements. It relies on a human team of 80 professionals made up of engineers for design PLC and PC programmers, mechanical expert assembly technicians and commercial staff. As a result of this, Lauco Group guarantees efficient development of all the projects according. Our goal is help our customers according this new flexible and international global market. Comanai works for different sectors, its principal one being the automotive industry, with a focus on robotics and automation lines, assembly processes, set up and equipping of facilities. Comanai is involved with highly efficient production systems detailed as followed: > > Assembly and test lines and machines. > > Robotized cells for welding and assembly. > > Traceability development processes. > > Development of industrial consultancy for productive processes. > > Measurement tooling. > > Logistic Business. Products, services and/or technologies > > Assembly lines and component assembly machines. > > Test lines and machines. > > Development of robotized cells for welding and assembly. > > Manufacturing of machinery of high volume to make large-sized parts. > > Traceability development processes in order to manufacture feeding production systems. > > Development of industrial consultancy for productive processes. > > Precision measurement tooling. > > Manipulation systems. > > Automotive > > Security > > Energy > > Transport > > Services > > Comanai S.L. has 1.500m 2 surface facilities for mechanical assembly and 900m for offices with different department like a; 3D Engineering Design, Programming Department, Sales Department and Management. > > We have measurement area available to verify the correct dimensions of all of our mechanicals parts. This department include measurement devices and tridimensional measuring machine. > > Comanai S.L. guarantees the traceability of the components of their machines by means of laser marker engraving devices. > > Comanai S.L. has machining work shop in Czech Republic and in Spain, for production. > > Comanai S.L. has mechanical and electrical design and development department, PLC and PC program department and assembly department. International Presence > > Czech Republic: (GLCZ s.r.o.) > > Germany: > > Brazil: > > Turkey: > > China and Korea: Mechatronics // 2013

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