SC 100 SC 120 SC 250. Foam Cutting Systems SUPERCUT SERIES. Hot wire cutting 3D cutting Milling Engraving and many other functions.

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1 The multifunctional machine system for twoand three-dimensional processing of styrene foam and many other materials Foam Cutting Systems SUPERCUT SERIES Hot wire cutting 3D cutting Milling Engraving and many other functions SC SC 100 SC 120 SC 250

2 The machines of the FoamCUT SUPERCUT Series are multifunctional computeraided cutting systems for miscellaneous professional applications. With the tools included in the standard delivery contents for the SUPERCUT Machines the following applications can be realised. The SUPERCUT Series at a glance Processing EPS and XPS foam materials Contour cutting using the cutting wire which is heated to a temperature of 300 C. Shelling 3-dimensional forms, e.g. splitting figures and chassis parts with a hot formed wire lance Production of 3-dimensional rotationsymmetric parts, e.g. screwed columns with formed hot wire on the rotary plate EPS Expanded Polystyrol Hard Foam Styropor (polystyrene) is the registered trademark of BASF for expanded polystyrene (EPS). EPS is supplied to the foam manufacturers in the form of glass-like pearls with a diameter ranging between 0,2 and 3 mm. In the manufactured formed components the individual foam pearls are easily identified. The natural colour of the foam is white. Polystyrene is supplied in large blocks or already cut to boards. The pressure resistance depends on the size of the pearls used. Processing synthetic material, wood and cardboard paper 3-dimensional milling and engraving of polyurethane foam (Signfoam and soft wood) Milling and engraving moulds of synthetic material, cardboard paper and plexiglass with the hand milling machine (100 W) integrated into the lightweight milling axis up to 3 mm thick, resp. in the rigid milling axis (500 W) up to 10 mm thick (see optional accessories) XPS Extruded Polystyrene Hard Foam: Available from a variety of providers, e.g. Dow Chemicals or BASF in various colours and under various names, e.g. Styrodur, Styrofoam. XPS hard foam is characterised due to its homogeneous cell structure by a smooth surface. These boards have a greater resistance to pressure in comparison with styrene. They are especially suitable for manufacturing plastic letters and logos, as well as for model construction. Styrodur and Styrofoam are hardly combustible according to DIN 4102, building material class B1. 02

3 The following standard accessories are included by delivery of the Systems SC Series. For the user are opended many possipilities to work creative with EPS and XPS Foam and many other materials. Standard accessories Mounts for shaped wire 30 and 60 cm Power supply for heating of shaped wire S: 220V P:3-15V 40A Milling axis200w with mounts for hand millingmachine and shaped wire lance Turn Table unit to produce 3 dimensional shapes Hand milling machine with mount Shaped wire lance with mount Extension cross for turn table unit to work with bigger sized foam blocks For the Models SC 120 and SC 250 we offer the following separate accessories Separate accessories Multi-wire facility for 3 wires Hand milling machine 500 W Spindle axis for the X axis to mill, engrave and route in bigger sizes "Rigid milling axis Spindle axis for Y and Z axis with 500 W motors for milling of plexi glass, wood and PVC 03

4 All machines consist of the following components and function according to the same principle Setup of the SUPERCUT Machine Systems Emergency OFF Ready display ON/OFF switch Hot wire Terminal box For controller, hot wire power supply and rotary plate Operating elements Foam block Side portal support Foam Workpiece moves horizontally on slide bars Top view of machine SC series 04

5 Fastening element for milling axis, mould wire mount and multi-wire facility Machine: Base frame consisting of a light-weight robust machine construction profile. The workpiece table moves in horizontal direction. The wire mount is furnished in the standard version with rollers and precision guide consisting as a standard of Nirosta steel Lateral portal reinforcement Emergency OFF switch Operating elements Control and software PC controller card ISA Long Software pack 3 Cover with safety instructions Hot-wire mount With carriage and compensation weights moving in vertical direction along the y-axis Wire heating Hot wire power supply 2x0-40V-5A Standard accessories Rotary plate unit with extension cross Form wire mount, 2 pieces each of 30 and 60 cm Mount for profiled wire lance Mount for hand milling machine Hand milling machine Light-weight milling axis Documentation Technical documentation, handbook, installation instructions Quick wire-tensioning facility (with opened cover) Front view: Machine S-series 05

6 Within the SUPERCUT Series we offer you machines in 3 standard sizes : Machine types Technical specifications of the SUPERCUT Series: SC 100 Standard equipment SC 100 SC120 SC 250 Dimensions of the machine in mm/ feet 2280 x 2000 x 1200/ 7.21 x 3.93 x 2610 x 2108 x1547/ 8.3 x 6.7 x 5680 x 2000 x 2100/ 8.79X ,56x6.88 Total weight of the machine (without accessories and 75 kg/ 165 pounds 90 kg/ 198 pounds 180 kg / 398 pounds power supplies) Working size of the machine Width X/ Height Y/ Cutting length= wire length Z in mm/ feet 1000 x 1000 x 1000/ 3.28 x 3.28 x x 1200 x 1200/ 3.28 x 3.28 x x 1200 x 1200/ 8.2 x 3.94 x 3.94 Base frame Work piece table Mechanical engineering profile, aluminium anodized Wood in aluminium profile frame Distance of mobile work piece table to the floor 760 mm/ 2.49 feet 520 mm/ 1,7 feet 420 mm / 1,3 feet 3 axes ISA control card Available Controller power supply Connection for 3 axes to the machine Connection for electrical alternation from Y axis to z Axis CD Software Pack 3 driver 16 bit for Windows 95/98 control Primary 220 V secondary 24 V permanent operation 3 A short-term operation (<5 min) 5 A direct Available Available Standard of 2 and 3 axes Micro-step control of axes Hot wire power supply Driving speed of the machine Milling speed in PU 100 kg/m³ Transmission speed (EPS15) 350 steps/mm, steps/ inch Primary 220 V secondary 2 x 0-40 V 3 A direct voltage Max. 60 mm/sec, 2.34 inches/sec max 40 mm/sec, 1.56 inch/ sec max. 15 mm/sec, 0.56 inch/sec Number of micro-step motors Milling wide of the easy milling axis 800 mm/ 2.62 feet 1000 mm/ 3.28 feet 1000 mm/ 3.28 feet Milling feed of the easy milling axis 900 mm/ 2.95 feet 1100 mm/ 3.61 feet 1100 mm/ 3.61 feet Power of step motors 2 A / 1 A (milling axis and turn 2 A / 1 A (milling axis and turn 2 A / 1 A (milling axis and table unit) table unit) turn table unit) Ready-to-operate indicator standard standard standard Power supply for control elements at the machine Manual/setup instructions Dimensions in cm of the shipping box in cm 217x147x52 cm/ 45 kg 220 V - 12V/ 1A German, English, Spanish 240x150x45 cm/ 50 kg 285x168x46 cm, Weight 60 kg Dimensions in feet of the shipping box 7.11 x 4.82 x 1.47 feet/ 99 pounds 7.87 x 4.92 x 1.64/ 110 pounds 9.35 x 5.51 x 1.50 feet, weight punds Shafts, running wheels and linear guides of Nirosta alloy standard standard standard Carriage with rollers and precision guides standard standard standard Carriage plate with bracket moun standard standard standard Documentation technical drawing of the machine and available standard standard circuit diagram Weight compensation per portal support standard standard standard Weight compensation for easy milling axis or Mount for standard standard standard preformed wire AT-WH Movement synchronization of the wire mount support by standard standard standard Niro fine wire rope Lateral portal stabilization standard standard standard Necessary to dismantle the portal for transport no no no Carriage with mount for preformed wire standard standard standard Mount for preformed wire AT-WH standard standard standard Power supply for preformed wire S: 220V P:3-15V 40A DC S: 220V P:3-15V 40A DC S: 220V P:3-15V 40A DC Turn Table unit AT-TTU with connecting cable standard standard standard Extension cross for TT 800 standard standard standard Easy milling axis standard standard standard Mount for milling machine standard standard standard Milling machine Proxon standard standard standard Mount for shaped wire lance standard standard standard 06

7 SC 120 SC 250 Alterativ Hot wire power supply * (Export: USA Canada ) P 110 S 0-110V 6A AC voltage P 110 S 0-110V 6A AC voltage Controller power supply* (Export: USA Canada ) Primary 110V or 220 V Hz Primary 110V or 220 V secondary 24 V continuous Hz secondary 24 V operation 6 A DC continuous operation 6 A DC P 110 S 0-110V 6A AC voltage Primary 110V or 220 V Hz secondary 24 V continuous operation 6 A DC Power supply for control elements at the machine * P V S 12 V 1,3 A P V S 12 V 1,3 A P V S 12 V 1,3 A (Export: USA, Canada) Power supply for preformed wire * (Export: USA Canada) S: 110V P:3 12V 30A AC S: 110V P:3 12V 30A AC S: 110V P:3 12V 30A AC Distance of the mobile work piece table to the ground no 760 mm/ 2.5 feet 760 mm/ 2.5 feet Separate accessories Multi-wire facility for max. 3 wires no optional optional Power supply for multi-wire facility no P: 220V S: 0-60V 10A P: 220V S: 0-60V 0-10A Power supply for multi-wire facility * (Export: USA Canada, Caribbean) no P: 110V S: 0-60V 10A P: 110V S: 0-60V 10A Spindle axis for Y and Z axis with 500 W motors for milling y=1200 mm/ 3.94 feet z = 300 y=1200 mm/ 3.94 feet z = no of plexi glass, wood and PVC "Rigid milling axis" mm/ 0.98 feet 300 mm/ 0.98 feet Spindle axis for the X axis to stabilize the working table no 1200 mm/ 4 feet 2500 mm/ 8.2 feet Microstep controlling of the spindle axis no 2560 steps/mm, steps/mm, 100 steps/inch steps/inch Top portal reinforcement as traverse optional optional optional Data are subject to change without prior notice! SC 100 SC 120 SC 250 operating range : operating range : operating range : 1000 x 1000 x 1000 mm 1200 x 1200 x 1200 mm 2500 x 1200 x 1200 mm 07

8 Advantages of the SUPERCUT Machine System - multifunctional application - 3-axis control - easy to load (as a result of open structural system) - simple machine operation via software - simulation of cuts in the software possible - exact cutting results by perfect synchronisation of control and mechanics - machine upgrading requires only a few steps - setup and installation of the system within one day without expert's support possible - optimum price-performance ratio - totally simple machine operation and short setup times make order volumes of only 1 piece nevertheless highly profitable. The customer does not have to order large series or a certain form in high volumes - software compatible with vector-based programs, such as AUTOCAD, CorelDraw and FreeHand - machines operate reliably for many years, almost maintenance-free 08 Fields of application: - producing letters of EPS or XPS with or without cover film in synthetic material - producing signs - 3D model construction, e.g. in vehicle construction - 3D figure construction, characters in the advertising industry - film and stage prop and decoration construction - mould construction - façade parts, piece elements in architectural sector - individual packaging ELDA d.o.o. Zrinskih 62, Nova Gradiška Nazorova 43/1, Zagreb tel: fax: web: mail: Our products MobilCutter MC-Serie SuperCutter SC-Serie Profi-Serie Manual Cutting Machine Turn Table Machine Shredder Special Accessories & Machines for Special Applications 01/ /

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