MRBT. Micro Roller Burnishing TOOLS COGSDILL TOOL PRODUCTS, INC.
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1 COGSDILL TOOL PRODUCTS, INC. MRBT Micro Roller Burnishing TOOLS Compact design for use where limited space is available on multi-spindle automatic and screw type machines. Internal tools from inch ( mm) in thru style, and bottoming style larger than inch (6.25mm). External tools from inch ( mm) in bottoming style. Unique rear adjustment mechanism.
2 Internal Micro Roller Burnishing Tool NOMINAL SIZE INCHES DIAMETER RANGE MM THRU ( NO HELIX) BOTTOMING ( NO HELIX) MR MR MR MR MR MR MR MR MR-250 MRB MR-266 MRB MR-281 MRB MR-297 MRB MR-12 MRB MR-28 MRB MR-44 MRB MR-59 MRB MR-75 MRB MR-91 MRB MR-406 MRB MR-422 MRB MR-48 MRB MR-45 MRB MR-469 MRB MR-484 MRB-484 2
3 Internal Micro Roller Burnishing Tool NOTE: INCH DIAMETER SHANK OPTIONAL TOOL # MR-188 SHOWN SIZE DETAIL NO. 11 MANDREL DETAIL NO. 1 CAGE DETAIL NO. 14 ROLLS QUANTITY REQUIRED MR-188 MR-195 MR-20 MR-211 MR-219 MR-226 MR-24 MR-242 MR-250 MR-266 MR-281 MR-297 MR-12 MR-28 MR-44 MR-59 MR-75 MR-91 MR-406 MR-422 MR-48 MR-45 MR-469 MR-484 MR-188-D11 MR-195-D11 MR-20-D11 MR-211-D11 MR-219-D11 MR-226-D11 MR-24-D11 MR-242-D11 MR-250-D11 MR-266-D11 MR-281-D11 MR-297-D11 MR-12-D11 MR-28-D11 MR-44-D11 MR-59-D11 MR-75-D11 MR-91-D11 MR-406-D11 MR-422-D11 MR-48-D11 MR-45-D11 MR-469-D11 MR-484-D11 MR-188-D1 MR-195-D1 MR-20-D1 MR-211-D1 MR-219-D1 MR-226-D1 MR-24-D1 MR-242-D1 MR-250-D1 MR-266-D1 MR-281-D1 MR-297-D1 MR-12-D1 MR-28-D1 MR-44-D1 MR-59-D1 MR-75-D1 MR-91-D1 MR-406-D1 MR-422-D1 MR-48-D1 MR-45-D1 MR-469-D1 MR-484-D1 SR-187 SR-250 SR-12 SR-75 SR-48 5 Notes: For bottoming cage, use prefix MRB. Only for tools larger than inch (6.25mm). For bottoming rolls, use prefix SRB. Only for tools larger than inch (6.25mm).
4 External Micro Roller Burnishing Tool NOMINAL SIZE INCHES DIAMETER RANGE MM BOTTOMING ( NO HELIX) EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR EMR-250 4
5 External Micro Roller Burnishing Tool NOTE: INCH DIAMETER SHANK OPTIONAL TOOL # EMR-250 SHOWN SIZE DETAIL NO. 11 RACE DETAIL NO. 1 CAGE DETAIL NO. 14 ROLLS QUANTITY REQUIRED EMR-062 EMR-070 EMR-078 EMR-086 EMR-094 EMR-102 EMR-111 EMR-117 EMR-125 EMR-1 EMR-141 EMR-149 EMR-156 EMR-164 EMR-171 EMR-180 EMR-187 EMR-195 EMR-20 EMR-211 EMR-219 EMR-227 EMR-24 EMR-242 EMR-250 EMR-062-D11 EMR-070-D11 EMR-078-D11 EMR-086-D11 EMR-094-D11 EMR-102-D11 EMR-111-D11 EMR-117-D11 EMR-125-D11 EMR-1-D11 EMR-141-D11 EMR-149-D11 EMR-156-D11 EMR-164-D11 EMR-171-D11 EMR-180-D11 EMR-187-D11 EMR-195-D11 EMR-20-D11 EMR-211-D11 EMR-219-D11 EMR-227-D11 EMR-24-D11 EMR-242-D11 EMR-250-D11 EMR-062-D1 EMR-070-D1 EMR-078-D1 EMR-086-D1 EMR-094-D1 EMR-102-D1 EMR-111-D1 EMR-117-D1 EMR-125-D1 EMR-1-D1 EMR-141-D1 EMR-149-D1 EMR-156-D1 EMR-164-D1 EMR-171-D1 EMR-180-D1 EMR-187-D1 EMR-195-D1 EMR-20-D1 EMR-211-D1 EMR-219-D1 EMR-227-D1 EMR-24-D1 EMR-242-D1 EMR-250-D1 B
6 Internal Micro Roller Burnishing Tool THRUST BEARING & RACES (4) MANDREL CAGE ROLL WAVE SPRING (2) THRUST BEARING & RACES (4) PIN RETAINING RING ADJUSTMENT KNOB ADJUSTMENT SPRING DRIVE PIN SOCKET SET SCREW SPRING RETAINER HOUSING BUTTON HEAD SCREW SHANK ASSEMBLY/DISASSEMBLY FOR CHANGING ROLLS, MANDREL & CAGE To replace Cage and/or Rolls, remove carefully the Retaining Ring at the front of the Housing. Note that this area is under spring pressure. Remove all of the components from over the Mandrel. Inspect all components. Clean and lubricate all components. Replace Rolls and Cage if required. Note that Rolls should be replaced as a complete set. Re-assemble and check tool adjustment. To replace Mandrel and/or Rolls, pull Adjustment Knob away from the Housing and unscrew the Adjustment Knob to remove the Shank and Mandrel from the Housing. Loosen the Socket Set Screw in the Shank to remove the Mandrel. ASSEMBLY/DISASSEMBLY TIP: As the Rolls are small and easy to lose, it is suggested to wrap a clear plastic tape around the roll pocket area of the cage. This will retain the Rolls in the Cage and can also be used as an aid when assembling Rolls back into the Cage. The Rolls will be free to be removed from the Cage at this time. Inspect all components. Replace Rolls and Mandrel if required. Note that Rolls should be replaced as a set. Re-assemble and check tool adjustment. Refer to the Burnishing Tools & Machines catalog for part preparation and operating parameters, including speed and feed recommendations and coolant requirements. 6
7 External Micro Roller Burnishing Tool NEEDLE BEARING BRONZE STOP ROLL RETAINING RING CAGE WASHER SPRING THRUST BEARING & RACE (2) PIN SOCKET SET SCREW () RACE ADJUSTMENT KNOB ADJUSTMENT SPRING DRIVE PIN SPRING RETAINER BUTTON HEAD SCREW HOUSING SHANK ASSEMBLY/DISASSEMBLY FOR CHANGING ROLLS, RACE & CAGE Loosen the three Socket Set Screws in the Housing to allow removal of the complete Race Assembly. Inspect all components. Clean and lubricate all components. Replace Rolls, Race and Cage if required. Note that Rolls should be replaced as a complete set. Re-assemble and check tool adjustment. TOOL ADJUSTMENT INTERNAL & EXTERNAL Adjustment is made from the back end of the tool. Adjustment Knob has 20 equally spaced lines that represent an adjustment of inch (0.0025mm) on the diameter. Pull Adjustment Knob away from the Housing to disengage the Pin in the Housing from the Adjustment Knob. Turn Adjustment Knob as required to adjust the Burnishing tool diameter. Release the spring loaded Adjustment Knob to engage the Pin in the Housing. Check and make further adjustments as required. 7
8 OTHER PRODUCTS FROM COGSDILL TOOL PRODUCTS, INC. Shefcut Precision Reamers & PRECISION BORING TOOLS Deburring TOOLS ZX BORING, FACING, & CONTOURING SYSTEMS Automatic Recessing & BACK-CHAMFERING TOOLS COGSDILL TOOL PRODUCTS, INC. Mailing Address P.O. Box 7007 Camden, SC USA Ph. (80) Fax (80) COGSDILL-NUNEATON LIMITED St George s Way Bermuda Industrial Estate Nuneaton, Warwickshire, CV10 7QT, UK Ph. +44 (0) Fax +44 (0) sales@cogsdill.co.uk Shipping Address 1001 Guion Drive Lugoff, SC Visit us online FOR ADDITIONAL INFORMATION B ROCH U R E NO. 501 U.S COPYRIGHT 2014 COGSDILL TOOL PRODUCTS, INC.
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