Features. Created for Fusing with Pure Titanium

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2 Created for Fusing with Pure Titanium Ti22 is specifically developed for pure titanium frameworks without worrying about metal allergy. The combination of Ti22 and pure titanium achieves excellent bonding strength. Intraoral chemical stability is achieved by high acid resistance. Chemical solubilityμgcm 2 Features Specially developed for use with pure titanium, Noritake Bonding PorcelainBP achieves excellent bonding strength. ISO 93 EX3 Enamel Ti22 Enamel BondingStrengthMPa ISO 93 PFM using EX3 bonding system PFT using Ti22 bonding system Since Ti22 has hight covering power like opaque porcelain, black oxidized layer pecuiliar to titanium can be completely masked Excellent Bonding Strength The photo on the Left shows artificial fracture of porcelain on the oxide layer. On the titanium metal layer the porcelain remains intact, due to the excellent bonding strength of Noritake Super Porcelain Ti22. Chance of fractures in oral cavity is minimized. Whereas low fusing porcelain tends to be grayish, Ti22 can produce bright colors. Ti22 Company A At the glaze baking stage, distortion peculiar to lowfusing porcelain is minimal. Cracking is of little concern, since Ti22 is designed to make a perfect match in thermal expansion with pure titanium. Since Noritake BP possesses masking power like opaque porcelain, color of natural teeth can be simply reproduced with thin layer of opaque after baking BP. Greening is minimal on Ti22 during presoldering or even when baked in a furnace contaminated with silver. Conventional techniques can be taken to produce aesthetic PFT. Achieve a fluorescent color similar to that of natural teeth.

3 Better Solutions for using Ti22 porcelain on Nobel Biocare Pure titanium PIB frameworks. Ti22 porcelain has been exclusively developed for pure titanium frameworks. Other nontitanium alloys such as CoCr and NiCr alloys and F136 Titanium alloys (Ti6Al4V:Titanium6Aluminium4Vanadium) cannot be used with Ti22 porcelain, because cracking might occur after baking. Pure titanium frameworks need to be designed with a minimum framework thickness of 0.mm, to ensure marginal integrity and framework stability during firing under the high temperature in a porcelain furnace. During baking Ti22 porcelain, oxidized film is generated onto the inside of the framework. This oxidization ensures precision of fit especially at the area where the screw is inserted (do not remove the oxidized film). Firing of titanium frameworks should not be higher than 88 degrees Celsius, this ensures that the characteristics of titanium material remain stable, guaranteeing strong frameworks for best clinical results. Please respect a baking temperature for Ti22 porcelain, it is a low fusing porcelain, and should be used correctly, according to the instruction manual. Especially, the bonding porcelain is important to be applied when bonding the porcelain to the titanium framework. Please pay special attention to the thickness of bonding porcelain and to the condition of baking. Please respect clinical indications and contraindications for Ti22. Ti22 is a lowfusing porcelain with crystal. Lowfusing porcelain has about 70% fracture toughness of the conventional porcelain that is baked at around 9 degree Celsius. Application in the occlusal areas therefore is limited. Generally, the fracture toughness of porcelain decreases as the porcelain thickness increases. For example, it is reported that the strength of 2.mmthick porcelain is half of that of 1.mmthick porcelain. Please design a titanium framework so that the porcelain thickness will not be larger than required. Types and Shades Full Kit composition: 6 shades 10g Bonding Porcelain 1shade Opaque 16shades Body 16shades Enamel 3shades Translucent 3shades 1 10ml BP Liquid 1 10ml Forming Liquid 1 10ml Opaque Liquid 1 Color Table Margin Kit composition: 18 shades 10g1 Color Table MA1 MA3. MB2 MC2 MD4 MA2 MA4 MB3 MC4 MDL MA3 MB1 MB4 MD3 MRP M Orange M Cervical M Brown Luster Kit composition: Shades 7 shades 10g 1 Color Table1 Technical Instructions 1. T Blue 2. Luster T0 Cervical 4shades Modifier 12shades Opaque Modifier 8shades Addon 2shades 3. Luster T1 4. Creamy Enamel. Sun Bright 6. Incisal Aureola 7. Creamy White Ti22 Bonding Liquid Ti22 Forming Liquid Ti22 Opaque Liquid 10ml 10ml 100ml 10ml 30ml CZR Press LF External Stain Kit CZR Press LF ESExternal Staincan be used with Ti22 for characterization as Internal and External Stain.

4 Bonding Porcelain1 shade10g,g BP Opaque Shades16 shades10g,g A1O B1O C1O A2O B2O C2O D2O A3O B3O C3O D3O A3.O A4O B4O C4O D4O Color Combination Table Shade A1 Opaque A1O Body A1B Cervical Enamel E2 LusterTranslucent A2 A3 A3. A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 A2O A3O A2B A3B CV1 1 CV1 2 A3.O A3.B CV1 2 A4O B1O A4B B1B CV1 B2O B3O B4O C1O B2B B3B B4B C1B E2 E3 E3 E3 E1 E2 E3 E3 E2 E3 E3 E3 E2 E3 1Mix two parts body porcelain with one part cervical porcelain.2mix one part body porcelain with one part cervical porcelain. CV2 1 CV2 2 LT1T1 CV2 C2O C3O C4O C2B C3B C4B CV3 1 CV3 2 CV3 D2O D3O D2B D3B CV4 1 CV4 2 D4 D4O D4B CV4 E3 Body Shades16 shades10g,g A1B B1B C1B WHITE ORANGE A2B B2B C2B D2B Enamel Shades3 shades10g,g GRAY BROWN A3B B3B C3B D3B E1 E2 E3 Luster Porcelain Shades7 shades10g,g BLUE PINK A3.B T Blue Luster T0 Luster T1 Creamy Enamel Sun Bright Incisal Aureola Creamy White Cervical Shades4 shades10g,g CV1 CV2 CV3 CV4 Modifiers12 shades10g,g Opaque Modifiers8 shades10g,g OM WHITE OM BROWN OM GRAY OM DARK BROWN Bonding Porcelain16 units Bonding Porcelainmore than 7 units Opaque Porcelain Margin Porcelain Margin Retouching PowerMRP Body/Enamelsingle crown1 st & 2 nd Bake Body/Enamel26 units1 st & 2 nd Bake Body/Enamelover 6 units1 st & 2 nd Bake Glazesingle3 units Glazeover 3 units Glazeglazing powder Oxidation Treatment of pure titanium OM YELLOW OM PINK Baking Schedule Dryout time min GREEN CORAL PINK A4B B4B C4B D4B Translucent Shades3 shades10g,g OM ORANGE OM VIOLET Low Temperature Start Vacuum T0 T1 T YELLOW LIGHT TISSUE The degree of translucency is: T0>T1>T2 AddOn porcelain2 shades10g,g Heat Rate ADT Vacuum Level LIGHT ORANGE DARK TISSUE Release Vacuum ADB Hold Time C F C F C/min. F/min. kpa C F min. C F Note The above schedule is only a guideline. Different temperature may be varied with the peculiarites of different furnace. 1kPa = 72cmHg29 incheshg High Temperature 0.2~ Fabrication Process of PFT using Noritake Super Porcelain Ti22 CastingCAM Metal Adjustment Sandblasting with aluminum oxidewith μm, at 0.Mpa air pressure Sandblasting with glass beads with μm, at 0.Mpa air pressure Cleaning with acetone Oxidation treatment of pure titanium Fire at C to 800 C with the heat rate of C/min.Hold time of 3min. under vacuum of 99kPa74cm/Hg. Layering of Bonding Porcelain and baking Layering of opaque porcelain and baking Layering of body, enamel and luster translusentporcelain and baking Morphological correction Glazing,baking and completion Layering of Noritake Super Porcelain Ti22 LusterTranslucent Enamel Body Opacious Body Opaque Bonding porcelain Pure titanium Cervical

5 Working Procedures Metal Frameworks Preparation After the metal adjustment with carbide bar, sandblast with to 70 micron aluminum oxide. Then clean ultrasonically in acetone solution for 10 minutes. After cleaning, bake at C F to 800 C1470 F with a heat rate of C F /min., and a holding time of 3 minutes under a vacuum of 99kPa for oxidation treatment of pure titanium. Bonding Porcelain Application Mix BP with BP liquid. Apply the mixture on porcelain bonding surface of metal frameworks. Opaque Porcelain Application Mix opaque porcelain with opaque liquid, and apply it in approx. 0.1mm thickness to obtain desired shade. Opaque Porcelain Baking Dry at muffle entrance for to 7 minutes, then bake at C F to 780 C143 F in accordance with baking schednle under a vacuuum of kpa. After Ist. application of BP on entire metal surface, continue to make 2nd application in 0.2mm thickuess to mask completely. Then codensation follows. Body Porcelain Application Mix body porcelain with forming liquid and apply. For accurate applying of body porcelain and enamel porcelain, match the same dimensions and shape as tooth on opposite arch. Bonding Porcelain Baking After BP has been dried at the muffle entrance for minutes, bake at C Fto 800 C1470 Funder a vacuum of kpa. After taking it out of the furnace, check if the BP surface should be shiny and glossy. For more than 7 units restorations, hold under vacuum for 1 to 30 seconds to obtain desired shiny and glossy surface. After BP baking, sandblast lightly with alumina sand on 3MPa so that opaque porcelain can be easily applied. Then clean ultrasonically in acetone solution for minutes. Cut Back Cut back the twothirds of labial & proximal surface in the conventional way. Forming Mamelon Structure Form mamelon structure at incisal area. Body porcelain shoud be at least 0.8mm thickuess.

6 Precautionary Measures Enamel Porcelain Application Apply enamel porcelain 10 to 12% larger than the target tooth to allow for shrinkage caused by baking. If necessary, Translucent Porcelain and Luster Porcelain can be overlayerd Enamel Porcelain. Baking Body and enamel porcelain should be baked at C Fto 760 C1400 Funder a vacuum of in accordance with baking schedule. In the case of a long span bridge, temperature should be increased by 10 C20 F higher. Refer to baking schedule on Page Surface texture should appear silghtly glossy after baking. Morphological Correction Since PFT porcelain is easily affected by thermal shock, do not grind forcefully with an instrument such as a disc. After morphological correction, clean ultrasonically in acetone solution, then glaze. CZR Press LF ESExternal Staincan be used with Ti22 for characterization. Glazing and Completion A PFT bridge with a bright, natural color is completed. Use only with pure titanium ; alloys such as 6A14V should not be used. Ti22 should not be mixed with other porcelain materials. At metal adjustment stage, finish surface with carbide bar, then sandblast with to 70 micron aluminum oxide. To avoid bubbling, do not use carborundum point. After morphological correction, clean metal frameworks and PFT with isopropyl alcohol or acetone. To avoid bubbling, do not use methyl alcohol, or chemicals containing chlorine, such as trichloroethylene. Use only Ti22 Forming Liquid for mixing with Ti22. To obtain dersired bonding strength, layer BP about 0.2mm in thicknessuntil metal color is no longer visible. Fire until surface turns glossy. Use only Noritake s Magic separator, when using Ti22 margin porcelain. Other porcelain separators may cause black discoloration on porcelain. After glazing and polishing, remove oxide film from PFT s inner surface by light sandblasting with aluminum oxide. Because dust particles inside the furnace greatly affect the shade of lowfusing porcelains, such as Ti22, be sure to clean the inside of your furnace at least once a month. Since PFT porcelain is easily affected by thermal shock, do not grind forcefully with an instument such as a disc. During morphological correction use a carborundum point with free on titanium. Titanium powder will adhere to the porcelain. Notes on Safety When grinding porcelain use an approved dust mask and a vacuum air filter to protect the lungs from breathing dust. When grinding porcelain, wear safety glasses. It is nonedible. Keep it out of the reach of children. Avoid eye contact with all Ti22 liquids. In the event of eye contact, immediately rinse with a copious amount of water and consult a physician. Do not touch items heated by the furnace with your bare hands. This porcelain is for dental use only. Do not use for other purposes. For use only by dentists and dental technicians. All products mentioned in this manual except Noritake Magic Set, Ti22 FORMING LIQUID are part of the Ti22 system and are covered by its registered trademark. MAGIC SEPARATOR MAGIC SEPARATOR is a pentype porcelain separator. It is used to separate porcelain from the model material in margin porcelain area, on the gingival surface of pontics and in adjacent contact area. CONSULT INSTRUCTIONS FOR USE Broad Brush