MODEL IX -WAC/HP AIR CONDITIONERS & HEAT PUMPS FOR HIGHLY CORROSIVE & HAZARDOUS AREAS

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1 1.5, 2, 2.5, 3, 3.5, 4, 5 & 6 Ton Industrial Grade Wall Mounted Air Conditioners & Heat Pumps Unit Application Bebco Model IX-WAC/HP Industrial Grade Air Conditioners & Heat Pumps are designed as a total solution to building climate control in severely corrosive and Hazardous (Classified) Areas. The Unit are designed to comply with all requirements of National Electrical Code Article 500, and provides the most exemplary solution to environmental control in highly corrosive environments. MODEL IX -WAC/HP AIR CONDITIONERS & HEAT PUMPS FOR HIGHLY CORROSIVE & HAZARDOUS AREAS ECU Division Technical Bulletin IX-WAC/HP-R1.1 08/12 Technical Description Bebco Model IX-WAC/HP Industrial Grade Air Conditioners & Heat Pumps are self-contained wall mounted units with all necessary components to supply a room or building with recirculated air that is temperature controlled and humidity limited. The HVAC system features two isolated sections, stacked one atop the other. The lower section, known as the condenser compartment, contains the condenser coil, condenser fan motor, condenser fan and shroud assembly, compressor, and pressure sensors which supply the unit controls with signals to activate and deactivate the compressor and condenser fan. The upper section, known as the evaporator compartment, contains the evaporator coil, optional heater elements, an evaporator blower wheel and motor assembly, electrical controls and a return air filter element. The units are contained within a 14 gauge seal-welded 316 grade stainless steel sheet metal housing that features wall surface mounting flanges,18 gauge stainless steel ventilation grills on the condenser compartment, and doorway drip shield flanges. The units are intended for use in highly corrosive outdoor environments and feature a white urethane paint finish on all housing and component surfaces, but it can also be painted any custom color requested. The unit bottom support bracket, return air filter grille, and supply air register are shipped loose in the crate, to complete field installation. In addition, custom supply ducts with registers can be furnished upon request to distribute air evenly to multiple rooms or the entire length of a large single room. C I NTERTEK LIS TED CM US Model IX-WAC/HP G2 & 22 Units 6 Ton & Div.1 Units Are Not ETL Certified 6 Ton Wall Mount Heat Pumps Are NOT Available 4725 Lawndale La Marque, TX PHN: (409) FAX: (409) Copyright Bebco Industries, Incorporated - All Rights Reserved

2 Manufacturing Process Bebco begins the manufacturing process with fully inspected and tested components, and a seal-welded 316 stainless steel housing. First, 1 foil-backed foam insulation is applied to all interior surfaces of the evaporator compartment. Then, an evaporator coil and stainless steel drip pan are installed in the evaporator compartment then a compressor and condenser coil are installed in the condenser compartment. Technicians then install all necessary copper tubing with hand fitted solder joints to complete all interconnections between the condenser coil, the compressor and the evaporator coil and preform leakage tests. Upon proving the performance of all tubing, the condenser coil shroud, fan motor and fan blade assembly are installed in the condenser compartment and the evaporator blower wheel and motor assembly are installed in the evaporator compartment. Finally, the HVAC system is fitted with electrical controls, conduit, pressure sensors and wiring, and all stainless steel grills, and a rear access door. The completed unit is then inspected and performance tested to ensure optimal performance. Component Ratings General Purpose rated evaporator compartments are fitted with a general purpose blower motor, a blower assembly with galvanized blower wheels, and a NEMA 4 rated electrical control enclosure. Division 2 rated evaporator compartments are fitted with a TENV blower motor with hermetically sealed thermal overloads, aluminum blower wheels, and a NEMA 4 and 7 rated explosion proof electrical control enclosure. General Purpose rated condenser compartments are fitted with a standard compressor, a general purpose fan motor and a galvanized fan blade. Division 2 rated condenser compartments are fitted with a modified compressor, a TENV fan motor with hermetically sealed thermal overloads, and aluminum fan blade. Sealed flex conduit, appropriate conduit seals, and form seven fittings are used in the condenser compartment, for all wiring between the compressor, condenser motor and electrical controls. The evaporator compartment is fitted with a sealed wiring harnesses or sealed flex conduit and conduit seals, depending on the interior rating. An intrinsically safe isolator is added to protect the thermostat for Hazardous interiors and intrinsically safe barriers are added for condenser compartment sensors on units with Division 2 rated areas. DIVISION I APPLICATION NOTE Type Y purging will be used to protect motors, compressor and conduit system on Units rated for Class I, Division 1, Group B Hazardous Areas. Contact a Bebco Sales Associate for information. Operation & Service Initial start-up is accomplished by ensuring that the thermostat controller for the HVAC system is set to the "off" condition. Power can then be applied to a main disconnect switch for the unit after any conditions such as building pressurization have been satisfied. The HVAC system's thermostat can then be set to activate heating or cooling functions. During normal operation, the HVAC system will cycle on and off as needed to meet thermal control demands. Power to the HVAC system must be disengaged prior to accessing the HVAC system evaporator compartment. Please contact a Bebco Sales Associate or refer to the installation, operation and maintenance manual for more information regarding operation. Electrical Ratings As shown in the cross section view to the right, the condenser compartment is exposed to the surrounding atmosphere, while the evaporator compartment is only exposed to air which is recirculated within the climate controlled building or room. The units are therefore designed with a split rating, distinguished by a segment of the Model Number that identifies the unit s electrical rating. The segment consists of two characters which represent the separate evaporator and condenser compartment ratings. Please utilize the model number designations chart on Page 8 to select the correct unit for your particular application. Please read all IMPORTANT NOTES for critical information regarding unit design IMPORTANT "22" "21" & "2G" UNIT NOTES "22" Units are designed and approved for use on control rooms or buildings classified as Class I, Division 2 / Zone 2, Groups B,C&D / IIA, IIB and contain no internal source of ignitable concentrations of gases or vapors (analyzer rooms). "22" Units are also designed and approved for use on analyzer rooms or buildings classified as Class I, Division 2 / Zone 2, Groups B,C&D / IIA, IIB, if the room or building is ventilated in accordance with NFPA 496 section IMPORTANT "11" & " 21" UNIT NOTES "11 and 21" as well as "1G, G1 and 12" Units incorporate a Type "Y" pneumatic purging system to render all or some Division 2 rated motors and conduit systems suitable for a Division 1 Group C & D Hazardous Areas. User must provide a clean source of instrument air or inert gas that is essentially free of any ignitable concentration of combustible gas, and operate purging system in complete accordance with manufacturer's instructions and NFPA 496. Cross Sectional View Barrier Cond. Air flow Sealed Evaporator Compartment Climate Controlled Building or Room Interior Atmosphere Discharge Air Flow Return Condenser Compartment Optional Fresh Air Make-up Pressurization Air IMPORTANT "G2" & "G1" UNIT NOTES "G2" Units are designed for use on structures with nonhazardous interior ratings as a result of Type Z pressurization in accordance with NFPA 496. The structure must contain no internal source of ignitable concentrations of gases or vapors, e.g. analyzer rooms. "G2" Units must be powered by a circuit located after or separate from a disconnect switch for the pressurization unit, in accordance with NFPA 496 section Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 2 of 8

3 "1 & 2" Prefix Interior View "G" Prefix Interior View Sloped Top Evaporator Coil Drain Pan Division 2 / Zone 2 Evaporator Blower General Purpose Evaporator Blower (Optional Div. 2) Explosion Proof NEMA 4 & 7 Control Enclosure Sealed Flex Conduit NEMA 4 Control Enclosure Condenser Coil The term "Prefix" above and below refers to a Unit's Electrical Rating Typical "1 & 2" Prefix Controls Typical "G" Prefix Controls VAC Power Terminals Compressor Contactor Evaporator Fan Motor Cap. Thermostat Repeater Relay VAC Power Terminals Thermostat Terminals Compressor Contactor * Auxiliary Heater Element Contactors 24 VAC Transformer Evaporator Fan Motor Control Card Intrinsically Safe Isolator 24 VAC Transformer Intrinsically Safe Isolator Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 3 of 8

4 "22" Unit with Optional Heat Strips "G2" Unit with Optional Heat Strips For "22" Units High Limit Switch For "G2" Units Only Finned Type Heater Elements For Division 2 Areas Standard 5-20 Kilowatt Heater Elements for Nonhazardous Areas IMPORTANT LOW TEMPERATURE OPERATIONS NOTES Units utilizing cooling cycle at or below 65 F outside ambient require factory installed low ambient control accessory for proper operation. Consult Factory for more information. "22" & "G2" Unit Condenser Compartment Wiring Feed-Through Hub Sealed Flex Conduit Evaporator Drain Pan's Drain Tube TENV Motor with Hermetically Sealed Thermal Overloads and Aluminum Fan Blade Compressor Wiring Junction Box Scroll Compressor Sealed Interconnection Wiring Junction Box Heresite Coating** Non-Incendive Wiring to High Pressure & Low Pressure Switch Non-Incendive Wiring to Low Ambient Pressure Switch Compressor & Condenser Fan Assembly Photos above represent HVAC System Condenser Compartment with Division 2 Electrical Rating IMPORTANT NOTES ** All associated tubing along with the Condenser Coils and Evaporator Coils are Heresite coated. Other coating are available upon request - please contact your Sales Representative for more information. Heresite is a registered trademark of Heresite Protective Coatings, Incorporated Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 4 of 8

5 Basic Unit Wiring Requirements & Compatible Accessories BUILDING EXTERIOR From Customer Power Source Bebco HVAC Units "GG" General Purpose Interior General Purpose Exterior "G2" General Purpose Interior Class 1, Division 2, Exterior "G1" General Purpose Interior Class 1, Division 1, Exterior Wiring From IX-WAC/HP Unit Controls General Purpose Cable BUILDING INTERIOR Model PT-AC-GA Programmable Automatic Changeover Thermostat for General Purpose Areas (Humidity Control Feature Available) Coiled Wire Heater Elements Internally mounted & Pre-Wired See Page 8 for Available KW Ratings From Customer Power Source Bebco HVAC Units "2G" Class 1, Division 2, Interior General Purpose Exterior "22" Class 2, Division 2, Interior Class 2, Division 2, Exterior "21" Class 2, Division 2, Interior Class 1, Division 1, Exterior Wiring From IX-WAC/HP Unit Controls Non-Incendive Cable Model PT-AC-HA Programmable Automatic Changeover Thermostat for Division 2 Areas (Humidity Control Feature Available) Finned Tube Heater Elements Internally mounted & Pre-Wired See Page 8 for Available KW Ratings From Customer Power Source Bebco HVAC Units "1G" Class 1, Division 1, Interior General Purpose Exterior "12" Class 1, Division 1, Interior Class 1, Division 2, Exterior "11" Class 1, Division 1, Interior Class 1, Division 1, Exterior Wiring From IX-WAC/HP Unit Controls Intrinsically Safe Cable Model MT-AC-HM Intrinsically Safe Manual Thermostat for Division 1 Areas Remote Heater Units For IX-WAC/HP Div. 1 Units Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 5 of 8

6 Unit Specifications Overall Dimensions: see page 7 Shipping Weights (lbs): 1.5 & 2.0 Ton Units & 3.0 Ton Units , 4.0, 5.0 & 6.0 Ton Units 560 Operating Temp Ranges: -20 F F Power Wiring Conduit Entries: 3/4" FPT Thermostat Wiring Conduit Entries: 1/2" FPT T- Code Rating T3 Operating Voltages: 208/230 VAC 1Ø 60 Hz * 208/230 VAC 3Ø 60 Hz * 460/480 VAC 3Ø 60 Hz ** 230 VAC 3 3Ø 50 Hz * Voltage not available for 1.5 ton Units ** Voltage for Oversea's Application Terms "Suffix and "prefix" below refer to Unit's Electrical Rating Component Specifications "G" Suffix Condenser Fan Motor: General Purpose "1& 2" Suffix Condenser Fan Motor: TENV Cl. I, Div. 2, Gr. B, C & D "G" Prefix Evaporator Blower Motor: General Purpose "1 & 2" Prefix Evp. Blower Motor: TENV Cl. I, Div. 2, Gr. B, C & D HVAC System Compressor: Scroll Style w/ Sealed Contacts "G" Prefix Control Enclosure: NEMA 4 "1 & 2" Prefix Control Enclosure: NEMA 4 & 7 Material Specifications Unit Housing & Door: Painted 14 Ga 316 Stainless Steel Ventilation Grills: Painted 18 Ga 316 Stainless Steel Access Door Fasteners: 316 Stainless Steel / Tool Operated Evaporator Coil: Heresite Coated Copper & Aluminum Fins Evaporator Blower Motor: Painted Carbon Steel Housing "G" Evaporator Blower Wheels: Painted Galv. Steel "1 & 2" Prefix Blower Wheels: Painted Aluminum Compressor Body: Painted Carbon Steel Condenser Fan Motor: Painted Carbon Steel Housing Condenser Fan Blade: Painted Aluminum Condenser Coil: Heresite Coated Copper & Aluminum Fins Unit & Device Nameplates: Reverse Print Lexan Control Enclosure: Cast Aluminum and/or Polycarbonate Elect. Enclosure & Fittings: Cast Zinc & Alum. Electrical Conduit & Fittings: *Plasti-Bond RedH2OT - -Coated Cast Zinc & Aluminum * Optional Coating Lexan is a registered trademark of the General Electric Corporation Heresite is a registered trademark of Heresite Protective Coatings, Inc. Plasti-Bond REDH 2 OT is a registered trademark or Robroy Industries, Inc. Housing Finish Specifications Standard Finish: 1 mil Wash Primer & ( BEBCO ) 3 mil White Urethane coating on exterior housing surface and all exposed Interior metal brackets, parts and components WAC Minimum Circuit Ampacity Chart 208 VAC/1Ø 208 VAC/3Ø 460 VAC/3Ø Unit Aux. Heat Kw Aux. Heat Kw Aux. Heat Kw Tons WHP Minimum Circuit Ampacity Chart 208 VAC/1Ø 208 VAC/3Ø 460 VAC/3Ø Unit Aux. Heat Kw Aux. Heat Kw Aux. Heat Kw Tons The charts above DO NOT included amp draw from a humidistat (if included). SEE UNIT MODEL IDENTIFICATION TAG FOR ACTUAL ELECTRICAL LOADS Unit Mounting & Cut Out Template TYPICAL DIMENSIONS I = Mounting Hole Diameter F = Hole to Hole Dimension Supply Duct Cutout Unit Body Unit Flange Return Duct Cutout IMPORTANT NOTE Dimensions E & H originate from top of Mounting Flange, shipped loose with Unit for attachment to wall 3.5 Custom Finish: per written customer specification 4.0 ( USER ) * 5 Ton Wall Mount Heat Pumps Are Housed In 6 Ton Housing, Refer To 6 To Dimensions For 5 Ton Heat Pumps All Dimensions shown in inches. Cutout Clearance is 0.125" Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 6 of 8 I F H Mounting Flange G B Template Dimensions by Tonnage Size TONS A B C D E F G H I 1.5 & & A D C E

7 Unit Housing Dimension Diagrams J G K Supply Duct B A BEBCO Unit Mounting Flanges B D Return Duct C I Mounting Hole Diameter F Typical For All L E H Back View Front View S Individual Unit Dimensions by Tonnage Size TONS A B C D E F G H I J K L M N O P R S T 1.5 & & * * 5 Ton Wall Mount Heat Pumps Are Housed In 6 Ton Housing, Refer To 6 To Dimensions For 5 Ton Heat Pumps All Dimensions shown in inches. All Dimensions are shown for reference purposes only and subject to change without notice. Standard Right Hand Configuration Shown (Left Hand Configuration Available At Customers Request) T Heater Element Access Cover O R Optional Fresh Air Make-up or Pressurization Power Wiring Thermostat Wiring P Left View Right View Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 7 of 8

8 Coiled Wire Heater Elements "GG, G1, & G2" Rated Units Only Hz UNIT VOLTAGES UNIT - A - - B - - C - TONS 1Ø 208/230 VAC 3Ø 208/230 VAC 3Ø 460 VAC 1.5 AC15AG2H05 > Last Two Digits "05" = Kilowatts AC15AG2H08 AC15AG2H10 2 AC20AG2H05 AC20BG2H06 AC20CG2H06 AC20AG2H08 AC20BG2H09 AC20CG2H09 AC20AG2H10 AC20BG2H15 AC20CG2H AC25AG2H05 AC25BG2H06 AC25CG2H06 AC25AG2H08 AC25BG2H09 AC25CG2H09 AC25AG2H10 AC25BG2H15 AC25CG2H15 AC25AG2H15 3 AC30AG2H05 AC30BG2H06 AC30CG2H06 AC30AG2H08 AC30BG2H09 AC30CG2H09 AC30AG2H10 AC30BG2H15 AC30CG2H15 AC30AG2H AC35AG2H05 AC35BG2H09 AC35CG2H09 AC35AG2H10 AC35BG2H15 AC35CG2H15 AC35AG2H15 AC35BG2H18 AC35AG2H20 4 AC40AG2H05 AC40BG2H09 AC40CG2H09 AC40AG2H10 AC40BG2H15 AC40CG2H15 AC40AG2H15 AC40BG2H18 AC40AG2H20 5 AC50AG2H05 AC50BG2H09 AC50CG2H09 AC50AG2H10 AC50BG2H15 AC50CG2H15 AC50AG2H15 AC50BG2H18 AC50AG2H20 6 AC60AG2H05 AC60BG2H09 AC60CG2H09 AC60AG2H10 AC60BG2H15 AC60CG2H15 AC60AG2H15 AC60BG2H18 AC60AG2H20 Finned Tube Heater Elements "2G, 21, 22, 1G, 12, & 11" Rated Units Only Hz UNIT VOLTAGES UNIT - A - - B - - C - TONS 1Ø 208 /230 VAC 3Ø 208/230 VAC 3Ø 460 VAC AF30A22H03 AF30B22H AF60A22H05 AF60B22H05 AF60C22H05 Heater Element Notes: For 50 Hz Unit Voltages, please consult factory sales agent. For isolated radiant heater units, refer to the Remote Heater Unit Specification Bulletin. For information regarding duct mounted heating units and auxiliary forced air heating units, please contact factory sales agent. Unit Thermostats Model Number Intended Unit Area Classification PT-AC-GA "GG, G2 & G1" Units General Purpose PT-AC-HA "2G, 22" & 21" Units C1, D2, Gr. B, C & D MT-AC-HM "1G, 12" & 11" Units C1, D1, Gr. C & D Notes: Thermostats with a "M" Suffix are manually operated and non-programmable. Thermostats with an "A" suffix are programmable with automatic switch-over between Heating and Cooling Modes. IMPORTANT NOTES All specifications subject to change without notice. Warranty & Liability policies available upon request. Model Number Designations Typical Model- IX-WAC A-G2-H3-0 Model IX - Industrial Grade Style WAC - Wall Mount Air Conditioner WHP - Wall Mount Heat Pump Custom Configurations * 0 - Optional Features Optional pressurization * P - Pressurization Unit Tonnage WAC ** Total BTU WHP ** BTU Cool Tons 16,400 16,400 16, Tons 24,000 23,600 24, Tons 29,400 29,800 29, Tons 35,400 34,600 35, Tons 41,000 42,000 42, Tons 47,000 46,000 44, Tons 55,000 54,000 54, Tons 68, Voltage ***** A - Single Phase 208/230 VAC 60 Hz B - Three Phase 208/230 VAC 60 Hz **** C - Three Phase 460 VAC 60 Hz **** D - Three Phase 230 VAC 50 Hz **** Class I Electrical Rating Interior Exterior G - General Purpose G - General Purpose 1 - Div. 1 GRP C & D 1 - Div. 1 GRP C & D 2 - Div. 2 GRP B, C, & D 2 - Div. 2 GRP B, C, & D Zone 2 GRP IIB+H2 T3 Zone 2 GRP IIB+H2 T3 Heating Equipment ***** G - General Purpose 0 - None 8-8 kw H - Hazardous 3-3 kw 9-9 kw 5-5 kw kw 6-6 kw kw Options 0 - No Option Standard Model Selection Notes: This symbol indicates a place holder, if data tag has no info here, then the unit is not equipped with optional equipment, accessory, or configuration. * Remove this section from model structure if not required ** BTU cool 95 F outside ambient *** BTU Heat 47 F outside ambient WHP *** BTU Heat *** Note: Units utilizing cooling cycle were normal conditions are below 30 F auxiliary heat may be required or suggested. Consult Factory for more information. **** Voltage option not available for 1.5 ton Units ***** Additional sizes and voltages available. (Consult factory) 6 Ton Units Are NOT ETL listed Division 1 Units are not ETL listed. Division 1 Units are self-certified in compliance UL Standards. Bebco Industries, Incorporated Environmental Control Units Division Model IX-WAC/HP R1.1 Page 8 of 8

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