Contro Aut. Control IT Automation Devices

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1 Contro Aut Control IT Automation Devices

2 Control IT Automation Devices PLC s and Operator Panels Contents Overview Operator Panels and PLC families... 6/ Communication Protocols... 6/3 Programming... 6/4 Scalable PLC AC500 with S500 I/O Devices The AC500 PLC family... 6/5 Technical Data - Overview... 6/7 AC500 CPUs... 6/7 S500 I/O modules... 6/8 AC500 system data... 6/0 Dimensional Drawings... 6/ Ordering Data... 6/ AC500/S / Programming package PS /5 Small and Compact PLCs AC3 The AC3 PLC family... 6/6 Safety PLC AC3-S... 6/7 Technical Data - Overview... 6/8 AC3 CPUs... 6/8 AC3 I/O modules... 6/0 AC3 system data... 6/ Dimensional Drawings... 6/4 Ordering Data... 6/6 Small PLC AC3 series /6 Series accessories... 6/8 Compact PLC AC3 series /9 Series 90 accessories and programming pack. 907AC3... 6/3 Safety PLC AC3-S... 6/3 PLC s Further Accessories for Control Engineering Ordering Data... 6/33 Bus repeaters... 6/33 Displays and Operator Panels Overview... 6/35 Ordering Data... 6/38 Operator Panels... 6/38 Accessories... 6/39 6/ SDC00700C00

3 Automation Devices Operator Panels and PLC families Operation Text display Graphical display Touch screen Control / communication scalable small compact I/O modules central + decentral central + decentral decentral PLC family AC500/S500 AC3 series AC3 series 90 Using these components you will be able to find a proper automation solution for every application: Operator panels: Scalable PLC AC500: I/O modules S500: Small PLC AC3 series : Compact PLC AC3 series 90: Programming: For higher safety: Power supplies: Logic modules AC00: Text display graphical display or touch screen NEW! Simple and consistent expandability flexible when choosing a field bus. For use as centralized expansion of the AC500 PLC and decentralized fieldbus-neutral I/Os. Small but high-performance. Expandable centrally and decentrally. For demanding applications. Simple decentral expandability. With 60 I/Os and up to 5 integrated interfaces for open communication. Acc. to IEC63-3 (incl. extensive libraries and configurators). Safety-related PLC AC3-S. Linear power supplies and primary-switched power supplies. For small and cost-effective solutions. Available in different versions and for different voltages. 6/ SDC00700C00

4 Automation Devices Communication Protocols Overview of communication protocols: Communication processor / module Ethernet Profibus DP Modbus RTU CANopen and DeviceNet ARCNET CS3 AC3 Safety Fieldbus Description Supports transmission and reception of data using TCP/IP and/or UDP/IP. Further application layers can be implemented by subsequent loading. Simultaneous operation of TCP/IP UDP/IP and application layer is also assured. The protocols IP TCP UDP ARP RP BOOTP and DHCP are supported as a standard feature. Communication with third-party systems via MODBUS/TCP or customer-specific application layers. Star-shaped topology via Ethernet hub or switch. Maximum transfer rate 0 Mbit/s with 0 Base T or 00 Mbit/s with Fast-Ethernet. Transmission media: Twisted-pair cable with RJ45 connector. Maximum cable length: 00 m at a transfer rate of 00 Mbit/s. Provides master-slave communication in the field. Connection to Profibus automation systems and intelligent preprocessors like drives operator panels and sensors. Maximum length of the network (RS 485): 00 m at 9.6 kbit/s. Maximum perm. number of stations: 3 stations per network (master and slave stations) 6 stations when using repeaters. Supported transfer rates: 9.6 kbit/s up to Mbit/s. System cable: Shielded twisted-pair cable or fiber-optic cable transmission standard EIA RS485. Open master/slave protocol. Standard protocol implemented in AC500 and AC3. Pointto-point topology via RS3 or multi-point topology via RS485. With RS3 a maximum of master and slave is possible RS485 allows the operation of master and a maximum of 3 slaves. The maximum cable length is 5 m with RS3 and. km with RS485. Data transmission can be performed with a maximum of 87.5 kbit/s (AC500). Different transmission media are possible. One widely used option is the RS485 bus physics a shielded twisted-pair cable with terminating resistors. For transmission of data between control systems decentralized I/O modules drives valves etc. DeviceNet and CANopen both utilize the physical structure and the data transport mechanisms of CAN (Controller Area Network). The difference lies in the transmission protocols. Cable lengths and transfer rates: from 40 m at Mbit/s to 000 m at 0 kbit/s. CANopen: The bus operates on the master/slave principle with one master and up to 7 slaves. A shielded twisted-pair cable is used according to ISO 898. DeviceNet: The bus operates on the multi-master and/or the master/slave principle with up to 64 bus subscribers. Two types of shielded twisted-pair cables are used: trunk cable for the main line and drop cable for the branch line. ARCNET is the basis for cost-efficient and fast connection of a process visualization and other systems by networking. Data transfer rate:.5 Mbit/s. Collision free data transfer due to token bus with automatic login and logoff of the bus subscribers. Automatic reconfiguration of the network when a station activates or deactivates. Up to 55 masters are possible on the same network. Overall network length: 300 m max. up to 6 km with repeaters. Variable network topology: Bus tree or star topologies or mixtures of these. Variable transmission media: Mixed use of coaxial cables twisted-pair cables and/or fiber-optic cables is possible. Bus for an easy connection of CPUs and I/O devices. Data transfer rate: 87.5 kbit/s. Topology: Multi-point line RS485 without branch lines. Maximum number of devices: master and 3 slaves. Maximum cable length: 500 m or 000 m with repeater. With repeaters you can also achieve bus redundancy. Transfer rate: 87.5 KBaud. The slaves usually are decentralized I/O modules with an integrated CS3 bus interface. Data transfer is performed at 87.5 kbit/s. For the transmission medium primarily a shielded twisted-pair cable with termination resistors is used. Other transmission media: fiber-optic cables via converter (glass fibers max. 3 km plastic fibers max. 00 m) contact lines slip rings (max. bus length 50 m) and data photocells. For certified transmission of safety signals between safety-related controllers and the safety-related I/O devices (AC3-S only). Mixing of safety-related signals and operation signals is possible. Transfer rate: 87.5 kbit/s. PLC s 6/3 SDC00700C00

5 Automation Devices Programming Programming packages PS50 and AC3 Member of Automation Alliance Designed for standardized IEC 63-3 programming in five different languages. Other features: Configuration of the overall system including field buses and interfaces extensive diagnostic functions alarm handling integrated visualization and open software interfaces. Programming in conformity with IEC 63-3 For planning programming testing and commissioning of an automation application. The following functionalities are available: 5 standardized programming languages: Function Block Diagram (FBD) Instruction List (IL) Ladder Diagram (LD) Structured Text (ST) Sequential Function Chart (SFC) Free graphical function chart (CFC). Debugging functions for the program test o Single step o Single cycle o Breakpoint Offline simulation IEC 63-3 commands can be simulated without a PLC being connected including the relevant malfunctions. After the program test the application can be downloaded to the control system. Sampling trace Timing diagrams for process variables and storage of data in a ring buffer with event trigger. Recipe management and watch lists Values of selected variables are displayed. Pre-defined values can be assigned to variables which can then be downloaded to the control system all at once ( Write recipe ). Ongoing values from the control system can also be pre-assigned for reading into the Watch and Recipe Manager and stored in memory there ( Read recipe ). These functions are also helpful for example for setting and entering control parameters. Visualization Includes color change moving elements bitmaps text display allows input of setpoint values and display of process variables read from the PLC dynamic bar diagrams alarm and event management function keys and ActiveX elements. Configurators of the communication interfaces: For PROFIBUS DP CANopen DeviceNet Ethernet Modbus and CS3. Open interfaces DDE and OPC. Programming Serial or via Ethernet or ARCNET networks. Engineering interface (optional) Provides access from the programming system to an external project database where the program source code of one or several automation projects is managed. Optionally a version control system such as Visual Source Safe can be used in order to ensure data consistency of the program code for several different users and projects. Other features Comprehensive libraries Windows 3-bit standard Operating systems Windows 000 and XP 6/4 SDC00700C00

6 Automation Devices Scalable PLC AC500 with S500 I/O Devices The AC500 PLC family Scalable PLC AC500 with S500 I/O devices The new AC500 consists of different devices that can be combined and flexibly expanded to suit the customer s individual requirements. It is also possible for instance to operate several field buses simultaneously in any desired combination with a single control system. Customers can choose between different CPU performance classes which can even be easily replaced subsequently to meet increasing requirements. Our common engineering tool AC500 Control Builder provides standardized programming of the entire platform according to IEC 63-3 as well as further features and utilities. PLC s AC500 elements 3 Back-lighted LCD display and keypad SD card slot 3 Plug-in communication modules ( to max. 4) 4 Optionally with integrated Ethernet or ARCNET 5 FBP interface (for slave) The CPUs are available in three performance classes which can all be programmed in five different languages. They provide an LCD display an operator keypad an SD card slot and two integrated serial interfaces. The CPUs can be simply plugged onto the CPU terminal base. Optionally they are also available with integrated Ethernet or ARCNET Two serial interfaces for programming ASCII Modbus or CS3 field bus (master) 7 Expandable by up to seven local I/O modules 6/5 SDC00700C00

7 Automation Devices Scalable PLC AC500 with S500 I/O Devices The AC500 PLC family The communication modules For connection to standard field bus systems and integration into existing networks. Up to four communication modules in any desired combination are allowed at one CPU. The CPU terminal base Available in three different versions enables easy plugging of the CPU and one two or four communication modules. The S500 I/O modules Digital and analog modules in different versions. They can be simply plugged onto the terminal units for local expansion of the CPU (max. seven modules) and decentralized expansion via the FBP interface. Flexible use thanks to configurable channels. The terminal units Multi-purpose usage for both digital and analog I/Os for and 3-wire designs. Enable simple prewiring without electronics. For 4 V DC and 30 V AC available with spring- or screw-type terminals as desired. The FBP interface module With embedded digital I/Os and a field-bus-neutral interface for connecting the chosen FBP connector. For decentralized expansion of the AC500 system by up to seven I/O modules (incl. max. 4 analog modules). Please refer to the FieldBusPlugs catalog for further information about the FBP connector. The currently available FBP field bus plugs are listed in the paper CDC 0 4 D00. The SD card Optional for data logging downloading and uploading the user program without a PC or a firmware update for all devices (CPU couplers or I/O modules). Simple integration in the field level Integration of the S500 I/O modules in the field level is performed using a FieldBusPlug depending on the used FBP connector (e.g. ProfibusDP or DeviceNet). Using the FBP the AC500 can also be operated as a field bus slave. Bus-neutral field devices: Circuit breaker Universal Motor Controller Motor starter AC500 slave S500 remote I/Os Soft starters Wireless proximity switches 6/6 SDC00700C00

8 Automation Devices Scalable PLC AC500 with S500 I/O Devices Overview of AC500 CPUs Details Type PM57 PM57-ETH PM58 PM58-ETH PM58-ARC PM59 PM59-ETH PM59-ARC Supply voltage 4 V DC 4 V DC 4 V DC 4 V DC Total memory SDRAM (kb) Flash (kb) SRAM (kb) Program memory Flash EPROM and RAM [kb] Integrated data memory [kb] incl. kb RETAIN 88 incl. 3 kb RETAIN 307 incl. 5 kb RETAIN Plug-in memory card [SD card] 8 MB 8 MB 8 MB Cycle time for 000 instructions in ms binary word floating-point Max. number of centralized inputs/outputs digital inputs digital outputs analog inputs analog outputs Max. number of decentralized inputs/outputs depends on the used field bus Data buffering battery battery battery Real-time clock x x x Program execution cyclical x x x time-controlled x x x multi tasking x x x User program protection by password x x x Internal interfaces COM: RS3/RS485 configurable x x x connection terminal block terminal block terminal block programming Modbus ASCII CS3 x x x COM: RS3/RS485 configurable x x x connection SUB-D SUB-D SUB-D programming Modbus ASCII x x x Integrated Ethernet coupler x x x Connection Ethernet RJ45 RJ45 RJ45 Integrated ARCNET coupler x x Connection ARCNET Coax Coax Display and 8 function keys x x x RUN/STOP RUN/STOP RUN/STOP Function status diagnosis status diagnosis status diagnosis Timers unlimited unlimited unlimited Counters unlimited unlimited unlimited Function Block Diagram (FBD) x x x Instruction List (IL) x x x Ladder Diagram (LD) x x x Structured Text (ST) x x x Sequential Function Chart (SFC) x x x Continuous Function Chart (CFC) x x x Approvals CE GL DNV BV RINA LRS cul PLC s 6/7 SDC00700C00

9 Automation Devices Scalable PLC AC500 with S500 I/O Devices Overview of S500 I/O modules Digital I/O modules DI54 DC53 DX5 DX53 Supply voltage 4 V DC 4 V DC 4 V DC 4 V DC Number of digital inputs and outputs DI/DO/DC (configurable channels) 3/- /- 6 /-/6 8/8/- 8/4/- Input voltage 4 V DC 4 V DC 4 V DC V AC Input time delay in ms configurable configurable configurable typ. 0 0.//8/3 0.//8/3 0.//8/3 Inputs as fast counters* Max. counting frequency in khz Outputs transistor 4 V DC 0.5 A x relay 30 V AC 3 A x ) x ) Total current per module 8 A Short circuit / overload protection yes Potential isolation per module per module per module per module Operating state indicators status indication for each input/output yellow LED yellow LED yellow LED yellow LED supply voltage green LED green LED green LED green LED fault indication red LED red LED red LED red LED Analog I/O modules AX5 Supply voltage 4 V DC Number of analog inputs 8 Input ranges V ±0 V 0/ ma Pt C /3-wire Pt C /3-wire Ni C /3-wire Number of analog outputs 8 Output ranges ±0 V 0/ ma (max. 4 current outputs) Short circuit / overload protection x Resolution bits + sign Potential isolation per module Operating state indicators status indication for each input/output yellow LED supply voltage green LED fault indication red LED 6/8 SDC00700C00

10 Automation Devices Scalable PLC AC500 with S500 I/O Devices Overview of S500 I/O modules Interface modules DC505-FBP DC55-CS3 Field buses PROFIBUS DP* ) CS3 CANopen* ) DeviceNet* ) Modbus RTU* ) Interface via FBP integrated Supply voltage 4 V DC 4 V DC Number of digital inputs and outputs DI/DO/DC (configurable channels) 8/ /8 8/ /6 Power supply 4 V DC via FBP 4 V DC Input voltage 4 V DC 4 V DC Input time delay configurable configurable 0.//8/3 ms 0.//8/3 ms Transistor outputs output voltage / current 4 V DC/ 0.5 A 4 V DC/0.5 A Total current per module 4 A 8 A Short circuit / overcurrent protection yes yes Operating state indicators supply voltage green LED green LED FBP communication green LED CS3 communication green LED Sumcheck error red LED red LED I/O bus communication green LED green LED status indication for each input / output yellow LED yellow LED supply voltage I/Os green LED green LED fault indication I/Os red LED red LED Potential isolation from the bus from the bus per module per module *) depending on the FBP; the module itself is fieldbus-neutral PLC s 6/9 SDC00700C00

11 Automation Devices Scalable PLC AC500 with S500 I/O Devices AC500 System data Operating and environmental conditions Voltages according to EN 63-4 V DC Process and supply voltage 4 V DC ( 5% +0% without residual ripple) Absolute limits 9. V V incl. residual ripple Residual ripple < 5% Polarity reversal protection 0 s 0 V AC Supply voltage 0 V AC ( 5% +0%) Frequency 47 Hz Hz/ Hz ( 6% +4%) 30 V AC Supply voltage 30 V AC ( 5 % +0%) Frequency 47 Hz Hz/ Hz ( 6% +4 %) 0 40 V AC Wide voltage input Voltage 0 V V/0 V V ( 5% +0%) Frequency 47 Hz Hz/ Hz ( 6% +4%) Power failure bridging time according to EN 63- Temperature Humidity Air pressure DC supply AC supply Failure < 0 ms time between failures > s PS Failure < 0.5 periods time between failures > s Operation 0 C C for horizontal mounting Storage 5 C C Transport 5 C C % no condensation Operation Storage > 800 hpa /< 000 m > 660 hpa / < 3500 m Creepage distances and clearances The creepage distances and clearances correspond to Overvoltage Category II Pollution Severity Electromagnetic compatibility Interference immunity against electrostatic discharge (ESD) interference voltage with air discharge interference voltage with contact discharge Interference immunity against radiated interferences (CW radiated) Test field strength Interference immunity against transient interference voltages (burst) Interference immunity against conduction-bound interferences (CW conducted) Test voltage Impulse voltage Emitted interferences acc. to EN Zone B Criteria B 8 kv 4 kv* acc. to EN Zone B Criteria A 0 V/m acc. to EN Zone B Criteria B acc. to EN Zone B Criteria A 3V Zone B acc. to EN Zone B Criteria B acc. to EN 550 Group Class A Mechanical data Connection type / terminals Mounting horizontal Degree of protection IP 0 Housing acc. to UL 94 Vibration resistance all three axes Hz... 5 Hz continuously 3.5 mm 5 Hz Hz continuously g (4 g in preparation) Vibration resistance with SD card plugged in 5 Hz Hz continuously g Shock resistance all three axes 5 g ms semi-sinusoidal Device mounting DIN top-hat rail acc. to DIN EN mm overall height 75 mm or 5 mm Screw mounting Screws with 4 mm diameter Torque 0.6 Nm * Use with higher interference voltages is possible but requires additional external measures 6/0 SDC00700C00

12 Automation Devices Scalable PLC AC500 with S500 I/O Devices Dimensional drawings CPU terminal base TB5 TB5 and TB54 Approvals cul GL Germany I/O expansion and interface modules DNV Norway BV France PLC s RINA Italy Lloyd s Register Of Shipping LRS United Kingdom 6/ SDC00700C00

13 Automation Devices Scalable PLC AC500 with S500 I/O Devices Ordering data AC500 CPUs internal serial interfaces RS3/RS485 configurable Display and 8 function keys for diagnosis and status Centrally expandable with up to 7 expansion modules Simultaneous operation of up to 4 external communication modules in any desired combination Optional SD card for data storage and program backup AC500 CPUs type PM57 Type Program memory Cycle time in ms 000 instructions Bit/ Word/Float. point Integrated coupler Order code Price Weight per piece PM57 64 kb 0.3/0.3/6 SAP R PM57-ETH 64 kb 0.3/0.3/6 Ethernet SAP R AC500 CPUs type PM58 Type Program memory Cycle time in ms 000 instructions Bit/ Word/Float. point Integrated coupler Order code Price Weight per piece PM58 56 kb 0.5/0.5 /3 SAP R PM58-ETH 56 kb 0.5/0.5 /3 Ethernet SAP R PM58-ARCNET 56 kb 0.5/0.5 /3 ARCNET available AC500 CPUs type PM59 Type Program memory Cycle time in ms 000 instructions Bit/ Word/Float. point Integrated coupler Order code Price Weight per piece PM kb 0.05/0.05/0.5 SAP R PM59-ETH 4096 kb 0.05/0.05/0.5 Ethernet SAP R PM59-ARCNET 4096 kb 0.05/0.05/0.5 ARCNET available Ethernet communication module 0/00 Mbit/s full/half duplex with auto-sensing -port switch integrated Transport protocols TCP/IP UDP/IP Modbus TCP Simultaneous operation of max. 4 CM577-ETH modules at one CPU No external power supply required Type Protocol Interfaces Order code Price Weight per piece CM577-ETH TCP/IP UDP/IP Modbus TCP x RJ45 SAP R / SDC00700C00

14 Automation Devices Scalable PLC AC500 with S500 I/O Devices Ordering data Profibus DP communication module Profibus DP master with up to Mbit/s Simultaneous operation of max. 4 CM57-DP modules at one CPU No external power supply required Type Interface Order code Price Weight per piece CM57-DP Sub-D socket SAP R DeviceNet communication module Type Interface Connection Order code Price Weight per piece CM575-DN Plug-in terminal block Spring-type terminals SAP R CANopen communication module Type Interface Connection Order code Price Weight per piece CM578-CN Plug-in terminal block Spring-type terminals SAP R Terminal base For mounting and connection of the CPUs and communication modules to 4 plug-in communication modules Connection for communication coupler integrated in the CPU I/O interface for direct connection of up to 7 expansion modules Fieldbus-neutral FieldBusPlug-Slave interface Connection COM: 9-pole pluggable terminal block Connection COM: 9-pole SUB-D (socket) Type Number of coupler slots Connection for coupler integrated in the CPU Order code Price Weight per piece TB5-ETH Ethernet RJ45 SAP 00 R070 TB5-ETH Ethernet RJ45 SAP 00 R TB54-ETH 4 Ethernet RJ45 SAP 4 00 R070 TB5-ARCNET ARCNET COAX available 007 PLC s Interface modules For decentralized I/Os DC505-FBP Communication via FieldBusPlug with Profibus DP CANopen DeviceNet Modbus Fieldbus-dependent FieldBusPlug required* DC55-CS3 Communication via internal interface with CS3 system bus Plug-in electronic modules terminal block TU5xx required DC: Channels can be individually configured as inputs or outputs Type Number of DI/DO/DC Input signal Output signal Order code Price Weight per piece DC505-FBP 8/ / 8 4 V DC Trans. 4 V DC 0.5 A SAP R DC55-CS3 8/ /6 4 V DC Trans. 4 V DC 0.5 A SAP R * Please refer to the FieldBusPlugs catalog for information about FBP. The currently available FBP field bus plugs are listed in the paper CDC 0 4 D0**. 6/3 SDC00700C00

15 Automation Devices Scalable PLC AC500 with S500 I/O Devices Ordering data Digital input/output modules For central expansion of the AC500 CPUs For decentralized expansion in combination with interface module DC505-FBP or DC55-CS3 Plug-in electronic modules terminal block TU5xx required DC: Channels can be individually configured as inputs or outputs Type Number of Input signal DI/ DO/DC Relay / transistor outputs Output signal Order code Price Weight per piece DI54 3 / / 4 V DC SAP R DC53 6/ /6 4 V DC Transistor 4 V DC 0.5 A SAP R DX5 8/8/ 4 V DC Relay 30 V AC 3 A ) SAP R DX53 8/4/ 30 V AC Relay 30 V AC 3 A ) SAP R ) Relay outputs changeover contacts Analog input/output modules For central expansion of the AC500 CPUs For decentralized expansion in combination with interface module DC505-FBP or DC55-CS3 (max. 4 analog modules) Plug-in electronic modules terminal block TU5xx required Range individually configurable for each channel Resolution bits + sign Type Number of AI /AO AX5 8/ V ±0 V 0 / ma Pt00 Pt000 Ni000 Input signal Output signal Order code Price Weight per piece ±0 V 0/ ma (max. 4 current ouputs) SAP R Terminal blocks For digital and analog expansion modules and interface modules Please note: For modules with relay outputs terminal blocks for 30 V AC (TU53/TU53) are required! For the module-terminal block assignments please consult the table! TU505-FBP screw-type TU506-FBP spring-type DC505-FBP x x TU55 screw-type TU56 spring-type TU53 screw-type TU53 spring-type TU55-CS3 screw-type TU55-CS3 spring-type DC55-CS3 x x DI54 x x DC53 x x DX5 x x DX53 x x AX5 x x Type for Supply Connection type Order code Price Weight per piece TU505-FBP FBP interface modules Screw-type terminals SAP 0 00 R TU506-FBP FBP interface modules Spring-type terminals SAP R TU55 I/O modules 4 V DC Screw-type terminals SAP 00 R TU56 I/O modules 4 V DC Spring-type terminals SAP 000 R TU53 I/O modules AC / relay 30 V AC Screw-type terminals SAP 7 00 R TU53 I/O modules AC / relay 30 V AC Spring-type terminals SAP R TU55-CS3 CS3 interface modules 4 V DC Screw-type terminals SAP R TU55-CS3 CS3 interface modules 4 V DC Spring-type terminals SAP R /4 SDC00700C00

16 Automation Devices Scalable PLC AC500 with S500 I/O Devices Ordering data Accessories for AC500 Type for Description Order code Price Weight per piece TK50 TK50 AC500 CPUs COM AC500 CPUs COM Programming cable Sub-D/Sub-D length 5 m Programming cable Sub-D/ terminal block length 5 m SAP R SAP R MC50 AC500 CPUs Memory card (SD card) 8 MB SAP R TA5 AC500 CPUs Lithium battery for data buffering SAP R TA53 I/O modules Pluggable marker holder for I/O modules packing unit incl. 0 pcs. SAP R TA54 Terminal base Communication module dummy housing SAP R000 TA55 I/O modules White labels packing unit incl. 0 pcs. SAP R TA56 CPU terminal base Accessories for back plate mounting SAP R packing unit incl. 0 pcs. Programming package PS50 Control Builder For all AC500 CPUs All programming languages according to IEC 63-3 Contains: 5 programming languages sampling - trace debugging offline simulation integrated visualization trace recording (multi-channel) recipe management Continuous Function Chart Languages: German / English / French Scope of delivery: Software libraries and documentation (PDF) on CD-ROM Type for Description Order code Price Weight per piece PS50 all AC500 CPUs Programming package PS50 Control Builder AC500 SAP R Please refer to the FieldBusPlugs catalog for FieldBusPlug (FBP) ordering data. The currently available FBP field bus plugs are listed in the paper CDC 0 4 D0**. PLC s 6/5 SDC00700C00

17 Automation Devices Small and Compact PLCs AC3 The AC3 PLC family Modbus Ethernet ARCNET CANopen DeviceNet Profibus DP Modbus CS3 The AC3 PLC family AC3 offers compact high performance CPUs in varying designs with the possibility of decentral networking. All CPUs are universally programmable according to IEC 63-3 beginning with the small PLCs (series ) up to the high-performance compact PLCs (series 90). They occupy only small space and offer high functionality with up to MByte of user memory with 60 integrated I/Os (analog and digital) with two serial interfaces (both of which are configurable for MODBUS or ASCII) and with a plug-in smart media card for loading user programms or for data storage. busses or network protocols e.g. Ethernet + PROFIBUS DP ARCNET + CANopen or CANopen + Ethernet. The couplers are integrated within the standard housing of the CPU in order to save space. Tools for the configuration of the field busses used are already an integral part of the software package 907 AC 3. The components of AC3 series and of AC3 series 90 can be mixed as desired. This way it is even possible to combine I/O modules of series with the compact controllers of series 90 or vice versa to combine I/O modules of series 90 with a small PLC of series 50. Up to two further communication interfaces with their own processors are already integrated within the CPUs. The user can choose varying combinations of integrated field 6/6 SDC00700C00

18 Automation Devices Small and Compact PLCs AC3 Safety PLC AC3-S 40 serie 50 serie 07KT94-S 07KT95 07KT96 07KT97 07KT98 MODBUS x x x x x x x Ethernet x x x x CANopen x x Profibus DP x x ARCNET x x x DFÜ RCOM x x x x x DeviceNet x x CS3 system bus x x x x x x Safety first: Safety PLC AC3-S Nowadays machine and plant manufacturers are confronted by ever more extensive and stringent safety conditions in line with the demand that the safety of machines and systems must be implemented optimally and in line with the state of the art for protection of man machine and the environment. The safety-related automation system AC3-S allows to design and standardize small distributed control units. They operate autonomously at a local level where the safety function is required. The relevant related inputs and outputs are installed in the field where the signal is detected or output. They are connected to their control units via the AC3 Safety Fieldbus. This helps once again to save on cables. These control units can be networked flexibly and are able to exchange data among each other or with a higher-level system. Economical The Advant Controller 3-S requires no redundant CPU for safety functions so this system is lowcost both as regards hardware and as regards engineering. The I/O units at a local level already feature an internal -channel structure and monitor themselves including a passive error and fault detection. One set of hardware for all functions The hardware of the Advant Controller 3-S supports the safety functions and operating functions simultaneously. On the AC3 safety field bus safety-related I/O modules and AC3 standard I/Os can be mixed. The safety-related functions are programmed with the help of certified function blocks. PLC s 6/7 SDC00700C00

19 Automation Devices Small and Compact PLCs AC3 Overview of AC3 CPUs Small PLC AC3 series Details Type CR4 CT4 CR4 CT4 KR5 KT5 Program memory Flash EPROM and RAM [kb] Supply voltage 4 V DC x x x x x x 0 / 30 V AC x x x Plug-in Smart Media Card Cycle time for kb [ms] 00% binary values % binary values and 35% words.. Number of inputs and outputs Digital internal (DI / DO / DC) 8 / 6 / 8 / 6 / 8 / 6 / DI/DO maximum Analog internal (AI / AO) / 3 / / AI/AO maximum Digital inputs 4 V DC x x Digital outputs Transistor (T) 4 V DC 0.5 A x x x Relay (R) 0 / 30 V AC A x x x Analog input ranges ± 0 V x V V ± 5 V ma ma PT00 ( 50 C C) PT00 ( 30 C C) PT00 ( 00 C C) x configurable as DI Analog output ranges ± 0 V ma ma Data buffering by battery integrated integrated Real-time clock x x Programming package 907 AC 3 x x 907 PC 33 x x AC3GRAF x x Program execution x x cyclical or time-controlled x x multitasking x x User program protection password x x Serial interfaces RS3 (programming Modbus ASCII) RS485 (CS3 Modbus programming) Integrated potentiometers Data memory [kb] Timers unlimited (4 at the same time) unlimited (4 at the same time) Counters unlimited (function) unlimited (function) Fast counters (pieces / frequency) / 7 khz / 7 khz Interfaces / protocols CS3 x ASCII x x MODBUS x x Ethernet x x ARCNET Profibus DP CANopen DeviceNet AC3 Safety Fieldbus RCOM (additional coupler) 6/8 SDC00700C00

20 Automation Devices Small and Compact PLCs AC3 Overview of AC3 CPUs Compact PLC AC3 series 90 Safety PLC AC3 series 90 KT95 KT96 KT97 KT98 KT94-S x x x x x x x x x x / 8 / 0 4 / 6 / 0 4 / 6 / 8 4 / 6 / 8 4 / 6 / / 8 / 4 8 / 4 8 / 4 8 / 6 4 / 4 3 / 8 3 / 8 4 / 4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x optional optional optional optional optional x x x x x PLC s x x x x x x x x x x x x x x x x x x 56 incl. 6 kb RETAIN 56 incl. 6 kb RETAIN 56 incl. 6 kb RETAIN 80 incl. 56 kb RETAIN 56 incl. 6 kb RETAIN unlimited unlimited unlimited unlimited unlimited (80 at the same time) unlimited unlimited (function) unlimited (function) unlimited unlimited / 50 khz / 50 khz / 50 khz / 50 khz / 50 khz x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 6/9 SDC00700C00

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