Biofuel Handling Technologies

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1 Seminar on Biomass Technologies and Total Chain Solutions September 12, 2005 Biofuel Handling Technologies by BMH Wood Technology Oy, Rauma, Finland Kari Haapanen Company BMH Wood Technology Oy Kaivopuistontie 1 Rauma, Finland Founded: 1929 Employees: 115 persons Turnover: abt. 0 MEUR Sales Office: Enköping, Sweden Located in the west coast of Finland at 250 km from Helsinki and 95 km from Turku

2 History in short OY OY SYTYTIN SYTYTIN The The first first conveyor conveyor was was made made in in Conveyors Conveyors became became the the main main product product line line in in AMMUS-SYTYTIN OY Employees AMMUS-SYTYTIN OY Employees LÖNNSTRÖM OY Employees LÖNNSTRÖM OY Employees CONSILIUM-LÖNNSTRÖM OY Employees CONSILIUM-LÖNNSTRÖM OY Employees 144 RAUMA CONSILIUM BULK OY Employees CONSILIUM BULK OY Employees 17 HELSINKI CONSILIUM BULK BABCOCK OY Employees CONSILIUM BULK BABCOCK OY Employees BMH WOOD TECHNOLOGY OY Employees BMH WOOD TECHNOLOGY OY Employees BMH BMH WOOD WOOD TECHNOLOGY TECHNOLOGY OY OY Employees Employees Management Management Buyout Buyout Special Special Issue Issue to to Employees Employees Company Activities Product Development Sales Project Management Equipment & System Design Workshop Manufacture Erection & Installation Test-runs Commissioning Customer Service

3 Business Divisions Fuel and ash handling for power plants Solid waste processing plants Wood, chip and bark handling Customer Service After-sales & spare parts services, small projects, equipment deliveries Bio Fuel and Ash Handling

4 Bio Fuels Most common renewable resources used to generate energy: Forest bio-mass Whole-tree chips (green chips), forest residues like limbs, tree tops, stumps Bark, sawdust Wood/bark/straw pellets Biobased sludges Recovered (biobased) fuels (REF) from industry and municipalities Peat (slowly renewable) Handling Process Know-how Various biofuels make different demands on handling equipment: Forest residues Fresh, humidity, bundle ties wear due to stones and sand, special demands on screening Bark Wearing properties use of stainless steel Biobased sludges corrosive properties REF Low and fluctuating density voluminous systems Dusting Critical especially in screening Peat Dust explosion risk heavy wear ATEX requirements

5 Fuel and Ash Handling Fuel Receiving Stations RECEIVING POCKET, SCREENING AND INTERMEDIATE STORAGE SILO Kymin Voima Oy Kuusankoski, Finnland

6 Fuel Receiving Stations RECEIVING POCKET, SCREENING AND INTERMEDIATE STORAGE SILO Gävle Kraftvärme AB Sweden Reclaimers Receiving Pocket Reclaimers double-screw reclaimer stoker discharger chain discharger

7 Low-speed Heavy-duty Crusher ECO-Crusher Crushing - ECO-Crusher Crushing of forest residue bundles, logging residues & stumps, wood waste, waste paper ECO-Crusher with its auxiliary equipment can be easily incorporated into existing materials handling systems of power plants. In connection with a BMH Step Feeder the crushing system operates automatically without continuous surveillance.

8 Fuel Screening Materials for screening after crushing Fuel chips Bark Waste REF The screening method is based on the thickness of particles to be screened. Fuel Screening Compact and simple design Dust-free and vibration-free construction Self-cleaning action non-clogging Ideal for screening difficult stringy material Minimum wear, long lifetime Screening plant under construction at Kuusankoski

9 Fuel Storage Systems A-frame Fuel Storage Fuel Storage Systems Storage Silos for bio fuels

10 Reclaiming from Storage Circular Screw Reclaimers Type LPE & LPD silo storages open-air conical piles Screw Reclaimers Screw Reclaimers Type LPA & LPD

11 Feeding to Boiler Plant Internal Fuel & Ash Handling

12 Bio Fuel Handling COMPLETE BIO FUEL HANDLING SYSTEM (bark, sludge, milled peat, green chips) Kymin Voima Oy Kuusankoski, Finland Kymin Voima Oy, Kuusankoski X X 50 m /h SLUDGE 00 m /h 600 m /h X X BARK 600 m /h ~ 5000 m ~000 m 500 m /h 5-50 m /h PURCHASED BARK SCREENING PURCHASED BARK m /h 400 m /h 0 m /h 400 m /h PURCHASED PEAT SCREENING m l/h 5-50 m /h 2000 m m l/h PURCHASED PEAT X X X X 0 m /h m l/h m l/h START-UP: JULY 2002

13 Kymin Voima Oy, Kuusankoski FLY ASH SILO 800 m FLUIDIZATION SAND SILO 50m X X X X X X 250 m 140 m 250 m X X 5-50 m /h m /h 5-50 m /h 75 m /h 75 m /h X X Hum id if. wa te r Washing water X X 2 m /h FILLING PIPE X X m /h m /h Compressed air X X 5-50 m /h 5-50 m /h X X X X 2ND PASS ASH m /h m /h m /h m /h m /h m /h X X X X X X X X X X X X X X X X 2 m /h 2 m /h BO ILER X X X X X X X X X X X X X X X X X X X X X X X X 4 m /h 0,6 m /h (max 5 m /h) 0,6 m /h (max 5 m /h) 0,6 m /h (max 5 m /h) X X X X ASH CONTAINER ASH CONTAINER X X To pneumatic transmitter Max 10 m /h START-UP: AUGUST 2002 CUSTOMER: KVAERNER PULPING POWER DIVISION Bio Fuel Handling COMPLETE BIO FUEL HANDLING SYSTEM (wood-based fuels, peat) Kotkan Energia Oy Kotka, Finland

14 Kotkan Energia Oy Bio Fuel Handling COMPLETE WOOD PELLET HANDLING Göteborg Energi AB Ryaverket, Sweden

15 Bio Fuel Handling FOREST RESIDUE CHIP, BARK & RECYCLED FUELS OF CONSTRUCTION, INDUSTRIAL AND COMMERCIAL WASTES Göteborg Energi AB Sävenäsverket, Sweden Göteborg Energi AB, Sävenäsverket

16 Handling Equipment Belt conveyors Conveyor bridges Tubular conveyors Bucket elevators Chain conveyors Screw conveyors Distributing & piling conveyors Travelling screw reclaimers Special equipment Handling Equipment Belt Conveyors & Conveyor Bridges

17 Tubular conveyors Bucket Belt Elevators

18 Chain Conveyors Chain Conveyors

19 Screw Conveyors Screw Reclaimers

20 Why BMH Wood Technology Oy Flexibility Established reputation Co-operation Continuous Development Expanding Market Environmental Consciousness Heavy-duty Designs Reliable Customer Service Very Satisfied Clients BMH Workshop

21 BMH Erection & Installation BMH Energy Systems BMH Energy can offer you for energy generation: Complete Materials Handling Systems from a well-established turnkey supplier with ready solutions for heavy industrial applications in power generation. Complete Materials Handling Systems, designed and manufactured for continuous automatic operation. Long-time experience and extensive knowledge of burning processes in various types of power boilers. Customer oriented approach and comprehensive product range to meet your specific needs. Reliability in operation and high availability. Fast and reliable after-sales-service and spare parts supplies, modernisation and maintenance services worldwide.

22 Recent Main Contracts CUSTOMER EQUIPMENT DELIVERY YEAR Foster Wheeler Energia Oy/ Wilton, U.K. OÜ Digismart Tallinn, Estonia Kvaerner Power Oy/ Piteå, Sweden Kvaerner Power AB/ Falu Energi & Vatten AB Falun, Sweden VonRoll/ Trondheim, Norway Lassila & Tikanoja Oy Turku, Finland Stora Enso Oyj Anjalankoski, Finland Complete external and internal fuel handling systems, ash handling External fuel handling Internal fuel, ash and sand handling system Complete external and internal fuel handling systems, ash handling Sludge handling Complete REF production plant, incl. TYRANNOSAURUS waste crusher Complete solid fuel handling system, incl. TYRANNOSAURUS waste crusher to make REF from combustible waste online, and feeding of fuel into boiler Recent Main Contracts CUSTOMER EQUIPMENT DELIVERY YEAR Billerud Skärblacka AB Sweden Kvaerner Power Oy/ CMPC Pacifico, Chile Vattenfall AB, Värme Uppsala, Sweden Vapo Oy Haapavesi, Finland Vapo Oy Ilomantsi, Finland Foster Wheeler Energia Oy/ Thai Cane Paper Ltd. Thailand Kuopion Energia Kuopio, Finland Fuel handling Internal fuel handling & ash handling systems Fuel pellets feeding system Fuel handling system Fuel handling system Internal fuel handling & ash handling systems Fuel receiving, crushing, screening, storing and handling to boiler, including buildings, electrification and automation

23 Stora Enso, Anjalankoski, Finland Environmental & Recycling Division BMH Wood Technology Oy

24 Waste Crushing Plants TYRANNOSAURUS 9900 municipal & industrial waste household waste textiles & waste paper plastic films, hard plastics tyres bales, paper rolls railway sleepers, pallets electrical & electronics waste bigbags archives pipes, furniture, wreck parts all combustible waste into high-quality fuel and other products of desired particle size! Uniform particle size Easily adjusted knife system MIPS Security system Superior capacity Heavy-duty design Wide range of models

25 Waste Crushing Plants WASTE TO FUEL (REF) BY TYRANNOSAURUS 9900 Waste Crushing Plants PROCESSING OF HOUSEHOLD WASTE, COMMERCIAL AND INDUSTRIAL WASTE INTO REPLACEMENT FUEL Installation: Jönköping, Sweden

26 Waste Crushing Plants TYRANNOSAURUS LEAVING FOR ITALY Waste Crushing Plants PROCESSING OF LOW-LEVEL RADIOACTIVE WASTE FOR REDUCING THE FINAL DISPOSAL VOLUME Installation: Nuclear Power Plant Olkiluoto, Finland

27 Waste Crushing Plants MUNICIPAL, INDUSTRIAL & DEMOLITION WASTE PROCESSING Waste Crushing Plants MUNICIPAL & INDUSTRIAL WASTE PROCESSING LINE

28 Wood Handling Wood, Chip and Bark Handling

29 Wood Receiving & De-icing Stora Enso Oyj Kaukopää, Finland Chip and Bark Handling Open-air Storage Systems Norske Skog Tofte, Norway

30 Kymi Paper Oy, Kuusankoski Fuel & ash handling systems for power plants Waste crushing plants Waste-to-Fuel & Recycling Systems Wood, chip & bark handling systems for the Pulp & Paper Industry BMH Wood Technology Oy P.O. Box 2 FI Rauma Finland Phone Telefax

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