POWERTRONIX Mizar-Alcor. Service Manual DT 0424

Transcription

1 POWERTRONIX MizarAlcor Service Manual DT 0 Document : DT0 PTX English Revision Date Checked Approved Ghezzi R Pirola G. 000 Gorlani A Gorlani A. R&D TECHNICAL SPECIFICATION DT0E0

2 Index. GENERAL ITEMS.... INTRODUCTION..... General Fault Identification Procedure.... TOOLS..... Portable PC with software..... Oscilloscope..... Digital multimeter( DSM)..... Discharging resistor... UPS COMPONENTS RECOGNIZING.... UPS CLOSED.... INNER VIEW WITH SAFETY COVER REMOVED.... REAR UPS DESCRIPTION.... MIZAR ELECTRONIC PARTS LAYOUT.... ALCOR ELECTRONIC PARTS LAYOUT...0. MIZAR BOARDS.... ALCOR BOARDS.... BOARDS LAYOUT..... CS0 MIZAR Power Interface Board Component Layout..... CS0 ALCOR Power Interface Board Component Layout..... CS00 MIZAR ALCOR Control Logic Board..... CS0 MIZAR ALCOR Power Supply Board..... CS00 MIZAR ALCOR Relay & Communication Board..... MIZAR ALCOR SNMP Communication Board..... CS0 MIZAR ALCOR Terminal Blocks Board... TROUBLESHOOTING.... FUSE CHECK LIST.... POWER FUSE..... Mizar..... Alcor...0. CHECK ALL PFC & INVERTER OUT IGBTS Mizar..... Alcor.... CS0 MIZAR ALCOR POWER SUPPLY BOARD..... Check Auxiliary Power Supply Control Board.... CS00 CONTROL LOGIC BOARD..... LED Status..... Check Control Board..... Check Power Supply Voltage.... CS0 POWER INTERFACE MIZAR BOARD.... CS0 POWER INTERFACE ALCOR BOARD...0 PC BASED CHECKS AND SETTINGS... ELECTRICAL DIAGRAM...0. PCB electrical diagram index DE UPS general diagram Mizar..... DE UPS general diagram Alcor... R&D TECHNICAL SPECIFICATION DT0E0 Page. of

3 .. DE00 Relay & Communication Board..... DE0 Temperature sensor PCB..... DE0 Battery Fuse PCB (Battery.Ah) / DE0 Battery Fuse PCB (Battery..Ah)..... DE00 Control Logic..... DE0 Inverter Driver & Feedback Alcor..... DE0 Inverter Driver & Feedback Mizar..... DE0 Power Supply Board DE0 HF Filter Mizar DE0 LCD Mimic Display..... DE0 HF Filter Alcor..... DE Battery String... R&D TECHNICAL SPECIFICATION DT0E0 Page. of

4 WARNING! The following documentation requires the knowledge and the support of MizarAlcor USER MANUAL.. GENERAL ITEMS. INTRODUCTION The UPS contains complex electronic control circuits which require a firm understanding in order to carry out comprehensive fault diagnosis and repair of the equipment. The aim of the information contained in this chapter is to provide sufficient guidance to the trained service engineer, to enable successful fault location to printed circuit board level. When a faulty circuit board or component has been identified, it should be replaced or returned to the nearest service centre to repair. The troubleshooting information include the following items : Component location and identification Diagnostic information Troubleshooting procedures Test procedures Note: when following the procedures cross referencing is inevitable, therefore it is recommended that this chapter is read in its entirety, before commencing work on the equipment. There is no practical way detecting an impending UPS malfunction, as most problems do not emerge as a gradual performance degradation. Generally the UPS will either work correctly or shut down with or without a warning indication. In the event of a UPS malfunction troubleshooting should be carried out methodically along the following guide lines... General Fault Identification Procedure When first summoned to the UPS fault the immediate action should be to observe and record the LED indication displayed on the unit operator panel. a) Determine the UPS power status. b) Note the control switch configuration, and also the warning horn sequence if it is operating. WARNING: during the troubleshooting it will be necessary to power up the unit whit the side or top covers removed. In this situation exposure to potentially lethal voltage is possible even whit the input utility supply switched off. Take great care at all switch to minimize the risk of contact whit live voltage, especially when working around the battery or DC bus R&D TECHNICAL SPECIFICATION DT0E0 Page. of

5 c) Power down the unit, and ensure that the DC Bus Safety discharge check is carried out. d) Gain access to the internal components follow the procedure for removing the UPS covers. e) Check the status of the UPS fuses refer to the check list on table,, f) Apply power and analyse LCD indications g) Refer troubleshooting chart to identify possible fault h) Check PFC converter power components. Pag.0 for component location i) Check inverter power components. Pag.0 for component location. TOOLS Special mechanical tools aren t required to service the UPS, a normal electricians tool kit will be adequate. Are necessary insulating gloves and glasses for safety. However to carry out the check procedures in this chapter the following test equipment will be required... Portable PC with software POWERTRONIX UPS Maintenance UCT See the chapter is absolutely necessary for a skilled service engineer because every set point or UPS logic status or regulation constant can be set or checked only via PC and POWERTRONIX software.. Oscilloscope A dual trace oscilloscope, which has the ability to sum the two channel, allowing differential voltage measurements to be made. For the measure points that it is needed to check it is mandatory to have the oscilloscope insulated from the supply whit a transformer or battery fed scope. A storage facility is useful, but not essential... Digital multimeter( DSM) A standard digital multimeter is necessary to take essential measurements ; a reference type could be the FLUKE 0 series multimeter or equivalent... Discharging resistor To discharge electrolytic capacitors bank in a short time it s necessary use a discharging resistor, ref. value 0K / 0W nom. Before using discharging resistor verify that battery circuit breaker is open! R&D TECHNICAL SPECIFICATION DT0E0 Page. of

6 UPS COMPONENTS RECOGNIZING To do servicing it s necessary to recognize UPS parts, so, before troubleshooting, some pictures of UPS and parts will be shown in the following pages. To check pictures it s necessary to follow the UPS general schematic diagram (DE for Mizar and DE for Alcor) attached at the end of this document.. UPS CLOSED E:P:O: Command UPS Control Panel UPS Side Cover panel UPS Front Cover BATTERY Front Cover Fig. *** WARNING!! Before removing safety covers after power disconnection, it s necessary to wait for 0 minutes to have discharged inner capacitors. In any case be careful and never touch circuits or components before a voltage check R&D TECHNICAL SPECIFICATION DT0E0 Page. of

7 . INNER VIEW WITH SAFETY COVER REMOVED UPS Power Section UPS Battery Location BATTERY Connections BATTERY String Fig. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

8 . REAR UPS DESCRIPTION Output Air window RS & Status Remote Control Slot location SNMPNet Com Slot location Rotary Switch Breaker Terminal Blocks Power Connection Fig. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

9 . MIZAR ELECTRONIC PARTS LAYOUT LEFT SIDE Fig. NEUTRAL BAR Connection HEATSINK CS00 FAN DC Busbar Power Impedence CS0 RIGHT SIDE Fig. DC Busbar Power Impedence R&D TECHNICAL SPECIFICATION DT0E0 Page. of

10 . ALCOR ELECTRONIC PARTS LAYOUT NEUTRAL BAR CONNECTION LEFT SIDE Fig. HEATSINK CS0 Fuse DC Busbar Power Impedence CS00 RIGHT SIDE Fig. Fuse Power Impendence DC Busbar R&D TECHNICAL SPECIFICATION DT0E0 Page. 0 of

11 . MIZAR BOARDS This paragraph describes the PCB 's fitted in the UPS, Subassembly code Description Diagram Circuit code 0sde 00 Control Logic 0KVA DE00 CS00 0sde 0 Inverter Drivers&Feedback Mizar DE0 CS0 0sde 0 Aux. Converter DE0 CS0 0sde 0 LCD Mimic Display "*0" DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 HF Filter DE0 CS0 0sde 0 Temperature Sensor SMT DE0 CS0 0sde 00 Relay Board DE00 CS00. ALCOR BOARDS This paragraph describes the PCB 's fitted in the UPS, Subassembly code Description Diagram Circuit code 0sde 00 Control Logic 0KVA DE00 CS00 0sde 0 Inverter Drivers&Feedback Mizar DE0 CS0 0sde 0 Aux. Converter DE0 CS0 0sde 0 LCD Mimic Display "*0" DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 Fuse Holder x Ah DE0 CS0 0sde 0 HF Filter DE0 CS0 0sde 0 Temperature Sensor SMT DE0 CS0 0sde 00 Relay Board DE00 CS00 0sde 0 Fan Board DE0 CS0 R&D TECHNICAL SPECIFICATION DT0E0 Page. of

12 . BOARDS LAYOUT.. CS0 MIZAR Power Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. Positive DC Battery Fuse Positive DC Capacitor Fuse INVERTER Relay Static Switch IGBT Input Section IGBT Output Section Input Precharge Relay Negative DC Capacitor Fuse Negative DC Battery Fuse RESERVE Relay Static Switch R&D TECHNICAL SPECIFICATION DT0E0 Page. of

13 .. CS0 ALCOR Power Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. IGBT OUTPUT SECTION INVERTER Static Switch Thyristor Input Precharge Thyristor IGBT INPUT SECTION RESERVE Static Switch Thyristor R&D TECHNICAL SPECIFICATION DT0E0 Page. of

14 .. CS00 MIZAR ALCOR Control Logic Board Refer to Electrical Diagram :DE00 Fig. 0 SNMP Connector Relay Board Connectors Fiber Optic Connector Parallel Communicatio LCD Mimic Display Board Connectors Interface Board Connectors LED BAR UPS STATUS LED BAR Processor STATUS Battery Keep Timer R&D TECHNICAL SPECIFICATION DT0E0 Page. of

15 .. CS0 MIZAR ALCOR Power Supply Board Refer to Electrical Diagram :DE0 Fig. Power Supply status Interface Board Connector Input Mains Connector Input Reserve Connector DC Bus Connector R&D TECHNICAL SPECIFICATION DT0E0 Page. of

16 .. CS00 MIZAR ALCOR Relay & Communication Board Refer to Electrical Diagram :DE00 Fig. Free voltage contacts Ups status E.P.O. Terminal Connection DB RS Communication Connector Control Logic Connector.. MIZAR ALCOR SNMP Communication Board Fig. NET RJ status led CONNECTOR Config Switch Serial Comport Status Led Error Link Control Logic Connection Aux Input/Output Drycontact R&D TECHNICAL SPECIFICATION DT0E0 Page. of

17 .. CS0 MIZAR ALCOR Terminal Blocks Board Refer to Electrical Diagram :DE0 Fig. MAINSINPUT FUSES RESERVEINPUT FUSES BATTERY FUSES OUTPUT FUSES MAINSINPUT Terminal Blocks RESERVEINPUT Terminal Blocks BATTERY Terminal Blocks OUTPUT Terminal Blocks R&D TECHNICAL SPECIFICATION DT0E0 Page. of

18 TROUBLESHOOTING To identify a fault cause please refer to the following items. Fig. MIZAR ALCOR TERMINAL BLOCKS BOARD. FUSE CHECK LIST Prior to any fault diagnosis, a check of all UPS fuses is recommended. Fault fuse can give an indication of a defective power device or component. Fuse Value MIZAR Value ALCOR TAB. Protection of Location FFF FFF FF FF0F A 0Xmm A 0Xmm A 0Xmm A 0Xmm 0A xmm 0A xmm 0A xmm 0A xmm Mains Input Reserve Input External Battery Output UPS EMC/RF FILTERS BOARD (CS0) Front high left corner (DE0 MIZAR) (DE0 ALCOR) EMC/RF FILTERS BOARD (CS0) Front high Centre left corner (DE0 MIZAR) (DE0 ALCOR) EMC/RF FILTERS BOARD (CS0) Front high centre right corner (DE0 MIZAR) (DE0 ALCOR) EMC/RF FILTERS BOARD (CS0) Front high right corner (DE0 MIZAR) (DE0 ALCOR) SCH. HOLE.mm metal Plated PW GROUND PW LI PW LI PW LI PW NI PW LR PW LR PW LR PW NR PW0 BATTERY PW BATTERY PW PW COMM. LO PW LO PW LO PW NO HOLE.mm metal Plated PW GROUND F F F F F F F F F F0 F C C µf Vac X C 0.µF Vac X C 0.µF Vac X C 0.µF Vac X C µf Vac X C 0.µF Vac X C 0.µF Vac X C 0.µF Vac X C0 µf Vac X C 0.µF Vac X C 0.µF Vac X C 0.µF Vac X C 0.µF Vac X C 0.µF Vac X µf Vac X PW0 PW PW PW PW PW PW PW PW PW PW0 R&D TECHNICAL SPECIFICATION DT0E0 Page. of

19 . POWER FUSE FF: Positive and Negative DC BUS. FF: Positive and Negative BATTERY.. Mizar Refer to Electrical Diagram :DE0 Refer to Fig. MIZAR Interface Board Component Layout TAB. Fuse Value Protection of Location FF FF A 0xmm A 0xmm Battery Input DC BUS Power Interface BOARD (DE0) MIZAR Power Interface BOARD (DE0) MIZAR SCH. FS0 BATTERY F A 0x FS DC F A 0x INPUT INVERTER OUTPUT INVERTER From Input Inductor FS L FS L FS L ET Q SK0GB ET C.µF PHB 0V GT GB EB C.µF PHB 0V Q SK0GB GT GB EB ET C.µF PHB 0V Q SK0GB GT GB EB _DCBUS R R R0 0K 0.W 0K 0.W 0K 0.W R.K CN AUX_CONV DC To Aux. Converter AUX_CONV DC CS0 DC BUS R00.K R R R 0K 0.W 0K 0.W 0K 0.W R P 00K 0.W R R 0K 0.W 00K 0.W P R D 00K 0.W N C0.µF PHB 0V REF D Q SK0GB R N GT 00K 0.W GB R EB C 00K 0.W 0µF V R C.µF PHB 0V Q SK0GB GT GB EB ET Q SK0GB GT GB EB ET C.µF PHB 0V ET FS0 L FS L FS L To Inverter Inductor _DCBUS 00K 0.W FS DC F A 0x FS BATTERY F A 0x Note the location of fuse are different in Mizar compare to Alcor: R&D TECHNICAL SPECIFICATION DT0E0 Page. of

20 .. Alcor Refer to Fig./ ALCOR LEFT/RIGHT SIDE electronic parts LAYOUT TAB. Fuse Value Protection of Location FF FF 00A 0V 00A 0V Positive Battery Input Positive DC BUS Negative Battery Input Negative DC BUS Right side Heatsink (DE0) ALCOR Left side Heatsink (DE0) ALCOR If you find one or more fuses blown, you have to check firstly ALL the POWER semiconductors on the UPS R&D TECHNICAL SPECIFICATION DT0E0 Page. 0 of

21 . CHECK ALL PFC & INVERTER OUT IGBTS. well locked. If IGBT is damaged, remember that probably the driver circuitry could be damaged, so the following parts on interface board... Mizar CS 0 have to be tested. The following diagram detail regards only the driver circuitry for PFC L, only to indicate the part of circuit. Obviously also PFC L&L and INVERTER L&L&L driver has to be tested. SCH. R.K R0 0 P HF supply HF supply R.K R 0 P DRV_LTOP_ING D N T VACX00 DRV_LBOTT_ING D N ISO HCPL0 D UF00 ISO HCPL0 UF00 D INVERTER_IN PHASE L C µf C C C0 C µf C 00µF V 00µF V 00µF V 00µF V R R R R Z V Z Z V D0 N D N Z0 TP PKECAC0 R K R K PKECAC0 TP TP TP0 GT ET EB GB R&D TECHNICAL SPECIFICATION DT0E0 Page. of

22 .. Alcor CS 0 have to be tested. The following diagram detail regards only the driver circuitry for PFC L, only to indicate the part of circuit. Obviously also PFC L&L and INVERTER L&L&L driver has to be tested. SCH. DRV_LTOP_ING INVERTER_IN PHASE L R.K R0 0 P HF supply HF supply R.K R 0 P D N T VACX00 DRV_LBOTT_ING D N ISO HCPL0 D UF00 ISO HCPL0 UF00 D C µf C C C0 C µf C 00µF V 00µF V 00µF V R 0 R 00µF V R 0 R 0 Z V 0 Z Z V D0 N D N Z0 TP PKECAC0 R K R K PKECAC0 TP TP TP0 GT ET EB GB R&D TECHNICAL SPECIFICATION DT0E0 Page. of

23 . CS0 MIZAR ALCOR POWER SUPPLY BOARD Fig. LED D FFF FFF FF This board receives power from three different redundant sources : 00Vdc Voltage coming from DC bus, 00V ac Voltage coming from Reserve ac input 00V ac Voltage coming from Mains ac input These voltages, rectified are applied to a flyback dc/dc insulated converter that gives regulated dc voltages on the output to all the boards of the UPS Each line coming in are protected with fuse on the board. Name Description Value Note FF Positive and Negative DC input A x0 Fig. FFF Input Mains AC LLL input A x0 Fig. FFF Reserve Input AC LLL input A x0 Fig. Output dc voltages status is monitored by a green Led D that have to be light while the Power Supply is running Name Description ON OFF D Power Supply status P Volt Output Present P Volt Output not Present R&D TECHNICAL SPECIFICATION DT0E0 Page. of

24 .. Check Auxiliary Power Supply Control Board Check Input Fuse From FF Check Input Voltage adc source Coming from DC BUS (check between F&F DC BUS Voltage >00Vdc) bac source Coming from AC Reserve Line (check between F&F F&F F&F> 00Vac) cac source Coming from AC Mains Line (check between F&F F&F F&F> 00Vac) Check Output Voltage adc Output.Volt dc (check between TP&TP DC Voltage >.Vdc) bdc Output Volt dc (check between TP&TP DC Voltage >Vdc) cdc Output Isolated Volt dc (check between TP&TP DC Voltage >Vdc) SafeLife Battery remote UPS s location function During battery discharging, the battery voltage is monitored by the control board ; when the battery voltage reaches the minimum value the inverter is stopped ; After few minutes (If SLB function is enabled) the control board sends an off command to the dc/dc converter that switches off itself, avoiding the deep discharge of the UPS battery. The dc/dc converter turns automatically on when mains or reserve ac voltages come back present. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

25 . CS00 CONTROL LOGIC BOARD Refer to Electrical Diagram :DE00 SWButton Upload software micro Fig. SWButton Not Used LED BAR UPS STATUS LED BAR Processor STATUS LED DLGreen Power Supply Volt Enabled LED DLGreen Power Supply Volt Enabled LED DLYellow Power Supply Volt Enabled DL= Green ON when Power supply Volt Volt is present DL= Yellow ON when Power supply Volt Volt is present DL= Green ON when Power supply Volt is inside the right parameters SW=Push Button SW=Push Button Upload STL Software Enable Function R&D TECHNICAL SPECIFICATION DT0E0 Page. of

26 Every control function of UPS depends by this board, Neither jumpers nor trimmers are employed for setting all UPS quantities on this board. To change parameters it s necessary to access to this board through the RS interface communication board (CS00) with a PC and follow the procedures described in chapter. No settings are needed, except when a new control board, not set in factory, has to be placed in substitution of a faulty one. Here is described meaning and localization of the LED present on the board.. LED Status On the control Logic you will find two LED BAR showing the status of the main block of the ups.(ref. to Fig. for localization) Here you will find the meaning of each one. The first BAR of LED LL shows the status of the Main blocks of the UPS. The second BAR of LED MM show the status of the Microprocessor inside the control. Name Colour Description ON OFF BLINKING L Green Mains Line Status MAINS is OK Mains is not OK PFCoverload L Green Battery Status Battery VOLTOK Battery VOLT NOK BatteryPrealarm L Green Inverter Status RUNNING NOT RUNNING INVoverload L Green Reserve Line Status Res. Line is OK Res. Line is not OK PhaseRot. ERR L Green PFC Status BatteryCharged PFCNOT RUNN. BatteryIn Charge L Red Static Switch Status Load on Reserve Load on Inverter Load not Feed L Yellow Normal Mode SynchroOK SyncNot Present X L Green Parallel Status Master Slave X Name Colour Description ON OFF BLINKING M Yellow Micro Status_0 M=ON M= OFF Normal Operation M & M Alternative Serial data communication active M Yellow Micro Status_ M & M Alternative Serial data communication active M Yellow Micro Status_ M & M &M together Memory Writing on course M Red Micro Status_ Waiting for Boot Loader Software from EXT Serial Input M=ON M= OFF Normal Operation Waiting for APPL.Software from EXT Serial Input R&D TECHNICAL SPECIFICATION DT0E0 Page. of

27 .. Check Control Board If at least one of the source input are available (reserve/mains/battery)is possible to check the control Logic board.. Check Power Supply Voltage With references to electrical drawing DE 00 check the following voltageon the board Name Description Test Point Value P Input Power Supply from CS0 TPTP.Vdc (0Vdc) P. Input Power Supply from CS0 TPTP.Vdc (.0Vdc) P Internal stabilized Power Supply TPTP Vdc (..Vdc) P Internal stabilized Power Supply TPTP Vdc (..Vdc) P. Internal stabilized Power Supply TPTP.Vdc (..Vdc) P. Internal stabilized Power Supply TPTP.Vdc (..Vdc) N Internal Power Supply TPTP Vdc (/0Vdc) PDelay Internal Power Supply Delay TPTP Vdc After this control is possible to understand the status of the rest of the UPS connecting the control board through the RS interface communication board with a PC and follow the procedures described in chapter. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

28 . CS0 POWER INTERFACE MIZAR BOARD On this board are present all the electrical circuit used to adapt the level to the real used from control, and all the actuators circuit used to drive the power parts present on UPS : Here are described all the main component present on board: Description Figure Ref. Drawing IGBT L Input PFC DE0Pag. IGBT L Input PFC DE0Pag. IGBT L Input PFC DE0Pag. IGBT L Output INV DE0Pag. IGBT L Output INV DE0Pag. IGBT L Output INV DE0Pag. Precharge Input section RELE DE0Pag. SSSwitch Inverter Relay DE0Pag. SSSwitch Reserve Relay DE0Pag. Positive Battery Fuse Protection 0 DE0Pag. Positive DC Capacitors Fuse DE0Pag. Negative DC Capacitors Fuse DE0Pag. Negative Battery Fuse Protection DE0Pag. Snubber Capacitors DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Auxiliary Power Supply CS 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C External Battery Box DE0Pag. CN Pin Molex Connector to Thermal Sensor C Internal Battery Box DE0Pag. CN Pin Molex Connector to Thermal Sensor C Heatsink 0 DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector to Over Temperature Protection C DE0Pag. CN0 Pin Molex Connector to AUX Contact MANUAL BYPASS DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Mains line to CS 0 DE0Pag. CN Pin Molex Connector Feedback DCBUS Voltage DE0Pag. CN Pin Molex Connector Reserve line to CS 0 DE0Pag. F A 0V Fuse protection for Fan DE0Pag. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

29 MIZAR Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. 0 0 R&D TECHNICAL SPECIFICATION DT0E0 Page. of

30 . CS0 POWER INTERFACE ALCOR BOARD On this board are present all the electrical circuit used to adapt the level to the real used from control, and all the actuators circuit used to drive the power parts present on UPS : Here are described all the main component present on board: Description Figure Ref. Drawing IGBT Input PFC DE0Pag. IGBT Output INV DE0Pag. Precharge Input section SCR DE0Pag. SSSwitch Inverter SCR DE0Pag. SSSwitch Reserve SCR DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J pin Flat Cable Connector to Control Logic CS 00 DE0Pag. J 0pin Flat Cable Connector to Auxiliary Power Supply CS 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C External Battery Box 0 DE0Pag. CN Pin Molex Connector to Thermal Sensor C Internal Battery Box DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector Not used DE0Pag. CN Pin Molex Connector to AUX Contact MANUAL BYPASS DE0Pag. CN Pin Molex Connector Feedback DCBUS Voltage DE0Pag. CN Pin Molex Connector Second Speed Fan to CS 0 DE0Pag. CN Pin Molex Connector Mains line to CS 0 DE0Pag. CN Pin Molex Connector Reserve line to CS 0 0 DE0Pag. R&D TECHNICAL SPECIFICATION DT0E0 Page. 0 of

31 ALCOR Interface Board Component Layout Refer to Electrical Diagram :DE0 Fig. 0 0 R&D TECHNICAL SPECIFICATION DT0E0 Page. of

32 PC BASED CHECKS AND SETTINGS As the UPS is equipped with LCD panel, most of basic operations can be done by the user without using additional tools. Although, for the convenience and time save while executing more complicated operations, the UPS logic control can be accessed also by PC with dedicated POWERTRONIX UPS Maintenance UCT program. This program is also the only way to modify some UPS parameters which are not accessible through LCD panel. Necessary things: PC with program installed, serial communication cable DBDB and RS / Relay board CS00 (standard onboard). Below there is a short description of the program and its possibilities. Few seconds after start, the program will be ready to use. The initial screen is similar to the following picture: As there is no standard way of using the program, the informations below contain just the description of major functions. The user decides, which of them wants to use. In most of cases it will be necessary to start the transmission between UPS and computer. To do this, the user must define the serial port number and transmission speed (usually 00 bps), R&D TECHNICAL SPECIFICATION DT0E0 Page. of

33 and click on OK button. After this, program sends control data string to the UPS, expecting correct response. This process will be initiated automatically before any try of interaction between PC and UPS, or can be involved manually by the user (menu Options > Communication mode). Program remembers parameters (port number, speed, etc.) of last successful transmission and uses them later as default settings. Below there is description of main program functions. Attention: all further explanations refers to the Alcor/Mizar and R&D user access level. Depending on the program version (R&D, service, user) some functions may be hidden or disabled.. UPS identification button Opens window containing UPS identification informations (model name, serial number, firmware version, test date and service contact details). User can read all the informations from the UPS or the backup file, modify them (except firmware version) and write back to the UPS. press R&D TECHNICAL SPECIFICATION DT0E0 Page. of

34 . UPS configuration button Opens window containing three tabs as described below: Main configuration tab press This tab contains essential UPS parameters: parallel mode and batteries settings, output parameters (frequency, number of phases), and others. Nominal values tab R&D TECHNICAL SPECIFICATION DT0E0 Page. of

35 "Nominal values" tab gives an access to some nominal UPS numeric settings: output power and voltage, number of phases, battery parameters, power factor and input/output frequencies. UPS Real Time Clock tab This tab lets to control and change UPS internal clock and calendar settings. The "Update from system" button serves for copying actual computer time and date to the form. With any tab, the user can read the informations from the UPS or from the file, modify them and write back to the UPS. The program operates (read / write operations) on the parameters which are present on visible tab only.. UPS status and meters button This button opens the window containing four different tabs, as described below. All of them (except of the last one called "UDBS Obj.history") use the Idle read mode to present actual UPS state and meters. It means that the content of the "UPS status and meters" window is valid only when the "Idle read" control is activated (green colour). Otherwise, all the values in the window are not updated and becomes grey to indicate inactive state. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

36 Main screen tab press This tab presents the mimic screen with the simplified diagram of the UPS and sections with values of measures. When the Idle read mode is active, all the tab content is refreshed every second. UDBS object to tab This tab gives an access to several informations available in UDBS protocol. The user can choose from to different parameters from the lists and watch them simultaneously. When the Idle read mode is active, all the tab content is refreshed every second. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

37 UDBS object 0 tab With this tab user can observe several important internal UPS signals. It can be useful in the case of UPS malfunction, servicing or maintenance. As for the previous tabs, also this tab content is refreshed every second if the Idle read mode is activated. UDBS object history tab Using this tab user can download event log content from the UPS. Updated log can be also saved to the file (button "Save to file" or File > Save UPS R&D TECHNICAL SPECIFICATION DT0E0 Page. of

38 history menu option). Unlikely to previous tabs, this one does not use Idle read mode.. Commands and update button This button opens the window containing two tabs, as described below. UPS commands tab press This tab contains several UPS commands, which can be useful while UPS service or maintenance. To send the command to the UPS, the user should choose the command and click "Execute command". Software updates tab R&D TECHNICAL SPECIFICATION DT0E0 Page. of

39 "Software updates" tab allows changing the UPS firmware and/or LCD panel language file, depending on the selected radio button. After clicking on the "Open file" button, the user chooses the right update file, and the program controls its content. If the file content is correct, the "Send update to UPS" button will be enabled and ready to use.. Power/voltage button This button opens the window with three tabs, containing important internal numeric values of the UPS. Normally all the values are set correctly in the factory press and there is no need to modify them.. UPS setup button This button opens "UPS setup" window, which contains some of the power/voltage UPS values, used while performing unit setup process in the factory. Except of the functions described above, the program allows creating the UPS backup file (File > Save UPS backup option), saving Program Event Log, UPS History Log, changing the interface language, supervising the transmission, etc. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

40 ELECTRICAL DIAGRAM. PCB electrical diagram index DE UPS general diagram Mizar DE UPS general diagram Alcor DE00 Relay & Communication Board DE0 Temperature sensor PCB DE0 Battery Fuse PCB gapmm DE00 Control Logic DE0 Inverter Driver & Feedback Alcor DE0 Inverter Driver & Feedback Mizar DE0 Power Supply Board DE0 HF Filter Mizar DE0 LCD Mimic Display DE0 Battery Fuse PCB gapmm DE0 HF Filter Alcor DE Battery String R&D TECHNICAL SPECIFICATION DT0E0 Page. 0 of

41 .. DE UPS general diagram Mizar EXT BATTERY UPS INPUT RESERVE Floor Floor Floor J[..0] CN AUX CONVERTER Battery Bank_ 0xAh Battery Bank_ 0xAh Battery Bank_ 0xAh Battery Bank_ 0xAh Battery Bank_ 0xAh Battery Bank_ 0xAh CN 0SDE0 CN J[..] J[..] 0SDE0 LCD BOARD NEUTRAL BAR CM CONTROL LOGIC&SIGNALLING P P P P P P 0SDE00 J[..] J[..] SNMP P P P P0 P P 0 INVERTER OUT SECTION J[..0] J[..0] J[..0] J[..0] 0SDE00 RELAY BOARD 0 (Batt ) (Batt ) I Rotary Switch I Rotary Switch C 0µF / 000V C 0µF / 000V C 0µF / 000V MATLOK VT 0CEVTM0PW L L L I Rotary Switch DSM DSM CN0 NEUTRAL FAN AUX FAN PHASE FAN DSM 0 0 I I I Rotary Switch Rotary Switch Rotary Switch (Batt ) (Prech Neg) (Prech Pos) I Rotary Switch (Batt ) FS FS FS FS0 FS FS FS FS FS FS FS FS J[..0] CN CN CN J[..0] J[..0] FS FS FS C CN[..] p, p ST C PRCH Resitor 0W PRCH Resitor 0W FS0 R BATTERY R 0SDE External Battery Temp FS CN[..] BATTERY 0SDE Internal Battery Temp CN[..] 0SDE Module Temp M PW CN[..] 0SDE0 Power Board and Feedback CN[..] M PW0 CN[..] PW, PW, PW COM M PW FS 0 FS0 0SDE0/C EMC FILTER GND UPS FS UPS_GND FS FS I Rotary Switch PW PW FS FS FS FS FS FS0 CN0[..] FS FS FS FS FS FS FS0 FS FS FS FS FS FS FS FS0 FS FS N M PW PW L M PW DSM 0 DSM DSM 0µF / 000V M PW M PW L L L C 0 p, p L L 0SDE0/A EMC FILTER CM I Rotary Switch C 0µF / 000V C 0µF / 000V C 0µF / 000V 0µF / 000V C PW NEUTRAL BAR 0µF / 000V N M PW I Rotary Switch INPUT SECTION C L M PW 0 L M PW 0 L M PW To DC filter page NEUTRAL BAR NEUTRAL BAR CM 0SDE0/B EMC FILTER 0 LBYPASS LBYPASS LBYPASS 0 CM 0SDE0/D EMC FILTER PW M PW M PW M PW M PW PW UPS_GND N L L L UPS OUTPUT R&D TECHNICAL SPECIFICATION DT0E0 Page. of

42 C 0µF 000V C 0µF 000V 0 C 0µF 000V N IN FS L IN FS L IN FS L IN FS L FS L FS L FS0 K ACT SONG CHUAN R 0W R H R 0W H R R 0W H R 0SDE0\A PRECHARGE SECTION N FS L FS L FS L FS L DSM L DSM L DSM BAT FS0 L FS L FS L FS BAT FS CM CM CE 00µF 0V CE 00µF 0V CM0 DC FS A 0x A 0x F F Q..Q: SK0GB Q..Q: SK0GB Q Q Q Q Q Q A 0x A 0x F F 0SDE0\B PFC AND INVERTER SECTION DC FS NEUTRAL FS CM CE 00µF 0V CE 00µF 0V CM0 CM 0 L FS0 L FS L FS COMMON_NEUTRAL BAR C 0µF 000V C 0µF 000V C 0µF 000V L DSM L DSM L DSM C 0µF 000V C 0µF 000V C 0µF 000V COMMON_NEUTRAL BAR L FS L FS L FS L FS L FS L FS L FS L FS L FS N FS K, K: ACT SONG CHUAN K H H0 H H K H H 0SDE0\C S.SWITCH SECTION N RES FS L RES FS0 L RES FS L RES FS N RES FS LOUT FS LOUT FS0 LOUT FS LOUT FS R&D TECHNICAL SPECIFICATION DT0E0 Page. of

43 .. DE UPS general diagram Alcor Floor Floor Floor J[..0] I 0xAh I 0xAh I 0xAh I 0xAh I 0xAh I 0xAh CN NEUTRAL BAR CM CN 0SDE0 AUX CONVERTER CN J[..] J[..] SNMP P P P P P P INVERTER OUT SECTION 0SDE00 CONTROL LOGIC & SIGNALLING P P P P0 P P J[..0] J[..0] 0SDE00 RELAY BOARD (Batt ) (Batt ) 0 I Rotary Switch J[..0] J[..0] J[..] I Rotary Switch 0 I Rotary Switch C 0µF 000V C 0µF 000V C 0µF 000V J[..] J[..] 0SDE0 LCD BOARD DSM DSM DSM L L L p, p, p p, p, p p, p C C ST IGBT Q PIN PW FS IGBT Q PIN PW FS IGBT Q PIN PW0 FS J[..0] CN CN CN J[..0] J[..0] J[..] CN[..] p, p 0 I Rotary Switch 0SDE0 External Battery Temp. (Batt ) (Prech Neg) (Batt ) (Prech Pos) CN[..] I Rotary Switch I Rotary Switch I Rotary Switch 0SDE0 Cabinet Temp. CN[..] PRCH Resitor 0W PRCH Resitor 0W PW R BATTERY CN[..] R CN[..] PW 0 BATTERY CN[..] NC NC NC EXT BATTERY CM PW, PW, PW 0SDE0 Power Board and Feedback PW M0 PW PW M PW0 PW COM M PW 0SDE0/C EMC FILTER CN[..] I Rotary Switch GND UPS UPS_GND PW PW PW PW PW PW CN[..] FS PW PW FS PW PW FS PW PW FS FS FS FS0 FS FS FS PW PW p, 0 p UPS INPUT N M PW PW DSM DSM DSM 0µF 000V 0 NC L M PW FS 0SDE0 FS FAN BOARD p, p L L L C L M PW FS 0µF 000V M PW C 0µF 000V C 0µF 000V C 0µF 000V 0 L FS FS FS FS C 0SDE0/A EMC FILTER CM I Rotary Switch 0 0µF 000V INPUT SECTION PW NEUTRAL BAR C VT 0CEVTM0PW RESERVE N M PW AUX FAN L M PW PHASE FAN L M PW 0 0 NEUTRAL FAN L M PW 0SDE0/B EMC FILTER To DC filter page NEUTRAL BAR NEUTRAL BAR CM LBYPASS LBYPASS 0 LBYPASS 0 I Rotary Switch 0SDE0/D EMC FILTER PW M PW M PW M PW M PW PW UPS_GND N L L L UPS OUTPUT R&D TECHNICAL SPECIFICATION DT0E0 Page. of

44 INPUT L PW L PW L PW INPUT MAINS TO AUX CONVERTER CS0 CN k / 0.W k / 0.W R R k / 0.W k / 0.W R R k / 0.W k / 0.W R R C 0.µF MABA0 C 0.µF MABA0 C 0.µF MABA0 0 SCR_LIN SCR_LIN SCR_LIN S SCR SKUT FS FS AC INPUT CAPACITORS C, C, C FS PRCHG_POS PRCHG_NEG SCR_LOUT PRCHG_POS PRCHG_NEG SCR_LOUT PRCHG_POS PRCHG_NEG SCR_LOUT R 0 / W R 0 / W R 0 / W R 0_VMAINS_L k / 0.W R 0_VMAINS_L k / 0.W R 0_VMAINS_L k / 0.W 0µF Q IRFD0 nf C SG C R0.k SYNC CSS OSC SD 0 R00 HF supply TO PAGE R OUTA CT RT DISC R k DC_VOLT V GND OUTB C0 00µF/V COMP C 0µF VC VCC VREF V R T VAC0X0 R 00k U R0. / W C 000pF DRIVERS SUPPLY P R 00k 0k R 00 Q IRFD0 DC_Cor_L HF supply TO PAGE C 0µF V R D N P R 00k 0k DC_Cor_L HAIS 0P R 00k R0 R 0 / 0.W _ABATTERY R 0k 0k BATTERY C0 nf DC_Cor_L PW R 00k R BATTERY ABATT_NEG PW LEM DI BATTERIA D N C0.nF R 00k P P C0 nf H ABATT_POS DC_VOLT DC_VOLT H ACS PW PW L L R0 k R 0k / 0.W H ACS 0 PW _PFC_TEMP _INVERTER_TEMP DC_VOLT L R R0 0k / 0.W H ACS PW PW L INDUCTORS L, L, L R k R 0 PW L Q SEMiX0GDDs L P EB GB EB GB Q_NEG R 0k / 0.W Q_NEG GB EB GB EB.k _DCBUS P µF 0.µF 0.µF R C C0 C GB EB CN DC BUS GB EB AMAINS_NEG AMAINS_POS TO AU X CONVERTER CS0 GT ET GT ET R k / 0.W R k / 0.W R k / 0.W.k 00uF 00uF 00 uf _DCBUS = L = L = L R C C00 C GT ET GT ET R 0k / 0.W Q_POS ET GT ET GT = L = L = L DC_Cor_L Q SEMiX0GDDs Q_POS DC_Cor_L DC_Cor_L R 0k / 0.W DC_VOLT Inverter IN Inverter OUT 0_AMAINS_L 0_AMAINS_L _AMAINS_L R 0k / 0.W DC_VOLT INDUCTORS L, L, L R&D TECHNICAL SPECIFICATION DT0E0 Page. of

45 INPUT RESERVE PW LRES PW LRES PW LRES FROM INDUCTORS PW L PW L PW0 L AINV_POS AINV_NEG SIG_SYNCRO R 0k / 0.W R 0k / 0.W R0 0k / 0.W FS FS FS C C C TO AC CAPACITORS H ACS H ACS H ACS C 0.µF C 0.µF C 0.µF R 0 / 0.W R 0 / 0.W R 0 / 0.W 0_AINV_L 0_AINV_L 0_AINV_L _VRES_L _VRES_L 0_VRES_L R k / 0.W R0 k / 0.W R k / 0.W R k / 0.W R k / 0.W R k / 0.W R k / 0.W R k / 0.W R k / 0.W CN INPUT RESERVE TO AUX CONVERTER CS0 TO AC CAPACITORS C C C FS L FS L FS L R k / 0.W R k / 0.W R0 k / 0.W R k / 0.W R k / 0.W R k / 0.W R k / 0.W R0 k / 0.W R k / 0.W 00_VINV_L 0_VINV_L 0_VINV_L KNEG_ KNEG_ KNEG_ KNEG_ KNEG_ KNEG_ S SCR SKUT 0.µF MABA0 C 0.µF MABA0 C 0.µF MABA0 C GNEG_ GPOS_ GNEG_ 0 GPOS_ GNEG_ GPOS_ C 0.µF MABA0 C 0.µF MABA0 C 0.µF MABA0 GNEG_ GPOS_ GNEG_ GPOS_ 0 GNEG_ GPOS_ 0 / W R 0 / W R 0 / W R S SCR SKUT 0 / W R 0 / W R 0 / W R KPOS_ KPOS_ KPOS_ KPOS_ KPOS_ KPOS_ TO NEUTRAL BAR FS FS FS FS0 SPARE_ SPARE_ CN TP BYPASS ON AUX_BYPASS_ON CN TP FASTSPEED D N00 Max_Speed R0 / W CN K N.O. P H0 ACS H ACS H ACS AOUT_POS C0 0.µF C 0.µF C 0.µF AOUT_NEG R 0 / 0.W R 0 / 0.W R 0 / 0.W _AOUT_L _AOUT_L _AOUT_L k / 0.W k / 0.W k / 0.W _VOUT_L R R R k / 0.W k / 0.W k / 0.W _VOUT_L R R R k / 0.W k / 0.W k / 0.W _VOUT_L R R R UPS OUTPUT PW LOUT PW LOUT PW LOUT TO FAN BOARD TO ROTARY SWITCH VOUT_L_FAN TO FAN SUPPLY CIRCUIT R&D TECHNICAL SPECIFICATION DT0E0 Page. of

46 .. DE00 Relay & Communication Board CN 0 0 CON0 0 M TP EPOA EPOB P R 00 D 00 P P LOW BATTERY K R 00 D 00 A/C FAILURE K VA VA R 00 P TP D 00 R 00 Z V C 0µF P LOAD ON AUTOMATIC BYPASS K VA R 00 D N C µf D 00 P Q N R INVERTER ON VA K R 00 D N D N R K R0 0K 0V C nf N R K D IC N R 0K P R C 0K 0V 0.nF IC N SERV C µf µf V D N C Z R.K µf V C Z Turn Coil 0 Turns Coil TP SERV Turns Coil Turns Coil TRANSFORMER FLAT T N D0 0V 0.nF C R 0K IC N R.K P C µf R.K TP Z V TP R K JP CN DBFEMALE EPO CN R&D TECHNICAL SPECIFICATION DT0E0 Page. of

47 .. DE0 Temperature sensor PCB R R U LMM RESISTOR TABLE R R. ohm ohm 0µA\ K ALCOR\MIZAR 0SDE0 C uf V J.. DE0 Battery Fuse PCB (Battery.Ah) / DE0 Battery Fuse PCB (Battery..Ah) FS FASTONF FS FASTONF FS FASTONF FS FASTONF R&D TECHNICAL SPECIFICATION DT0E0 Page. of

48 .. DE00 Control Logic DEBUG_LED DEBUG_LED DEBUG_LED DEBUG_LED UPSLD UPSLD UPSLD UPSLD UPSLD UPSLD UPSLD UPSLD From Cyclone 0 RP RP 0 P. RP 0 ULN00A ULN00A UE ULN00A UD UC ULN00A ULN00A UB UA ULN00A 0 ULN00A UG UF ULN00A ULN00A UE UD ULN00A UC ULN00A UB ULN00A UA P LD = TEST TEST MODE X PC COMM. LD = PARALLEL STATUS NORMAL MODE MASTER \ SYNCRO OK SLAVE \ SYNCRO NOK RX. ALL \ X LD = STATICSW STATUS LOAD ON RES LOAD ON INV LOAD NOT FEED LD = BATTERY CHARGER BATT. FULL B.CH OFF FLOAT CHARGE LD = RES.LINE STATUS OK NOK PHASE ROTATION LD = INVERTER STATUS RUN OFF INV.OVERLOAD LD = BATTERY STATUS BATTERY OK BATT. DISCHARGE BATT. PREALARM LD = MAINS STATUS OK NOK X ON OFF BLINK RP RP RP Green Green Green Green Green Red Yellow Green Yellow Yellow Yellow L L L L L L L L M M M UPSSTATUS LED DEBUG/STATUS LED M Red R&D TECHNICAL SPECIFICATION DT0E0 Page. of

49 OVERTMP_ALL CONTACT_SPARE_ AUX_BYPASS_ON CONTACT_SPARE_ VLReserv e Line Sy ncro CN_EPOREM CNEPO_LOCAL P. P. 0K RP0 R M 0K RP R M R M R 00K R 00K R 00K C µf R M C µf R 00K SW RESETCL R0 00K SW PBswitch TP C µf TP C µf TP C µf TP C µf TP C nf R M C0 0.µF C 0.µF UC UB UA 0.µF C P. UF 0.µF C P. 0 UE UD UC UB UA To Cyclone TMP_ALL SPARE_ BYPASS_ON SPARE_ SynchroFront EPOREM EPO_LOCAL CL_RESET PIO_0 RELAYS COMMAND TO BOTH COMMUNICATION CARDS WIREDAND EPO SIGNALS 0 RP From Cyclone SPARE_ULN FASTFAN ENA _DC/DC BATT_LOW INVERTER_ON BYPASS_ON MAINS_NOK P. R K R K P. RP 0 TP TP TP TP TP0 TP TP V DZ ULN00A 0 UG ULN00A UF ULN00A UE ULN00A UD ULN00A UC ULN00A UB ULN00A UA REM_MAINS_NOK REM_BYPASS_ON REM_INVERTER_ON REM_BATT_LOW ENABLE _DC/DC FASTSPEED R&D TECHNICAL SPECIFICATION DT0E0 Page. of

50 P P P P 0nF D N C 0nF C 0nF C 0nF C N K R 0M Temperature IGBT PFC 0kVA from NTC N N D D D _PFC_TEMP ANALOG K 0_AINV_L ANALOG0 _AMAINS_L ANALOG K _AOUT_L ANALOG K R R R R P P P P P K R 0M C 0nF D N Temperature IGBT Inverter 0kVA from NTC µf C 0nF C 0nF _INVERTER_TEMP ANALOG N C 0nF N R K N N R C D D D 0_AINV_L ANALOG0 K 0_AMAINS_L ANALOG0 K D0 K K Temperature EXTBATTERY _AOUT_L ANALOG _EXTBATT_TEMP ANALOG R R R R0 P P P P P µf C 0nF N µf N C 0nF N C 0nF N C D C0 R K N D D D R K D K 0_AINV_L ANALOG0 0_AMAINS_L ANALOG0 K _AOUT_L ANALOG K K Temperature HTSKMODULE K Temperature Battery CABINET _MODULE_TEMP ANALOG _INTBATT_TEMP ANALOG R R R R0 R C 00µF (0V) P P P REF_.V P P REF_.V P P REF_.V P P C 0nF N C 0nF R K C 0nF R K C 0nF R K C 0nF N R K R0 0 D0 R K R K R K D.K K R K MONTATA AL POSTO DI D N R K MONTATA AL POSTO DI D N K R K MONTATA AL POSTO DI D N K K 0_VINV_L ANALOG0 0_VMAINS_L ANALOG0 _VOUT_L ANALOG 0_VRES_L ANALOG0 _ABATTERY ANALOG R R R R R C 00µF (0V) P REF_.V P P REF_.V P P REF_.V P P P C 0nF R0 K C 0nF R K C0 0nF R K C 0nF N K R K R K MONTATA AL POSTO DI D N R0 K R K MONTATA AL POSTO DI D N K R K R K MONTATA AL POSTO DI D N K R K 0_VMAINS_L ANALOG0 _VOUT_L ANALOG _VRES_L ANALOG R 0K.K R 0 D R R R 0.µF 0_VINV_L ANALOG0 R C R0 0K C 0.µF P REF_.V P P REF_.V P P REF_.V P R K LM _DCBUS C 00µF (0V) C 0nF R K _DCBUS P P R K MONTATA AL R POSTO DI D K N C 0nF R K C 0nF R K R K R K MONTATA AL POSTO DI D N R K R K MONTATA AL POSTO DI D N R K UA K 0_VMAINS_L ANALOG0 _VOUT_L ANALOG _VRES_L K K V BOOST FBK ANALOG C0 0nF N R R R R K D.K R0 0 00_VINV_L ANALOG00 VMAINS VOUTPUT VRESERVE DCBUS R VINVERTER TP TP TP0 TP TP HCF0BM ANALOG ANALOG ANALOG ANALOG ANALOG0 ANALOG ANALOG ANALOG ANALOG ANALOG ANALOG ANALOG ANALOG 0 I0 I I I I I I I I I I0 I I I I I GND 0,µF 0,µF 0,µF,K VCC C C C R S0 OUT Vin sclk 0 INBT A B C D 0 P U CD0B P. VDD VCC Aout Sel Bout Ain 0 Cout Bin Dout Cin Eout Din Fout Ein VSS Fin µf TP GND sdata C R Analog00 = VInv erter_l Analog0 = VInv erter_l Analog0 = VInv erter_l Analog0 = VInv erter_l Analog0 = VInv erter_l Analog0 = AInv erter_l Analog0 = VMains_L Analog0 = VMains_L Analog0 = VMains_L Analog0 = AMains_L Analog0 = AMains_L Analog = AMains_L Analog = VOut_L Analog = VOut_L Analog = VOut_L Analog = N.U. Analog = VDC bus Analog = ADC Battery Analog = VReserv e_l Analog = VReserv e_l Analog0 = VReserv e_l Analog = AOut_L Analog = AOut_L Analog = AOut_L Analog = Temp. CHeatsink Analog = Temp. CInternal Battery Analog = Temp. CExternal Battery Analog = Temp. CInverter IGBT Analog = Temp. C PFC IGBT Analog = N.U. Analog0 = N.U. Analog = N.U. Vdd cs P U U P TP TP0 TP TP TP TP TP TP TP TP TP TP TP TP TP HCF0BM ANALOG00 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG0 ANALOG ANALOG ANALOG ANALOG 0 I0 I I I I I I I I I I0 I I I I I GND 0,µF 0,µF 0,µF,K VCC C C C R S0 OUT Vin sclk 0 INBT P U0 CD0B P. VDD VCC Aout Sel Bout Ain 0 Cout Bin Dout Cin Eout Din Fout Ein VSS Fin µf TP GND sdata C R A B C D 0 Vdd cs Corrispondenza Misure P U U P TP TP TP TP TP TP TP TP0 000A_MPX0 000B_MPX0 000C_MPX0 000D_MPX0 000A_MPX 000B_MPX 000C_MPX 000D_MPX 000INBT_CS_0 000SDATA_0 000SCLK_0 000INBT_CS_ 000SDATA_ 000SCLK_ R 0K P P D N ANALOG C 0.µF R NOT MOUNTED REF_.V R 0 ohm R&D TECHNICAL SPECIFICATION DT0E0 Page. 0 of

51 P. P_DELAY P_DELAY P_DELAY R0 P_DELAY TP 00 P_DELAY P_DELAY P. P. P_DELAY P_DELAY P_DELAY 0.µF 0.µF P_DELAY TP DRV_LTOP_INV DRV_LBOTT_INV DRV_LTOP_INV DRV_LBOTT_INV DRV_LTOP_INV DRV_LBOTT_INV LBOTT_ING LTOP_ING LBOTT_ING LTOP_ING LBOTT_ING LTOP_ING LBOTT_INV LTOP_INV LBOTT_INV LTOP_INV LBOTT_INV LTOP_INV C TP 0.µF 0.µF 0.µF UB ICL DRV_LTOP_ING DRV_LBOTT_ING DRV_LTOP_ING DRV_LBOTT_ING DRV_LTOP_ING DRV_LBOTT_ING C C C 0.µF R 00 UB ICL R 00 R 00 UA ICL UB ICL R 00 UA ICL R 00 R0 00 TP UB ICL R 00 UA ICL UA ICL R 00 R 00 R 00 R 00 UB ICL TP UB ICL P_DELAY TP UA ICL P_DELAY TP UA ICL C RP 0 RP 0 RP 0 From Cyclone Input inverter (PFC) IGBT commands C TP TP TP TP0 From Cyclone Output inverter IGBT commands TP R&D TECHNICAL SPECIFICATION DT0E0 Page. of

52 SSRELE_RES SSRELE_INV SSBY_HF SSBY_HF0 SSINV_HF SSINV_HF0 From Cyclone 0 RP P. R K R K ULN00A ULN00A UF UE Static Switch Relay Commands (/ kva) UA ICL 00 R TP0 UB ICL P_DELAY 00 R TP UA ICL 00 R UB ICL TP 00 R P_DELAY TP 0.µF Static Switch SCR Commands (0/0 kva) C P_DELAY P_DELAY C 0.µF DRV_SSINV_HF0 DRV_SSINV_HF DRV_SSBY_HF0 DRV_SSBY_HF DRV_SSRELE_INV DRV_SSRELE_RES UA ICL P_DELAY R K ULN00A 0 UG Precharge Relay Command (/ kva) UB ICL TP UA ICL UB ICL P_DELAY TP PrechargeMAINS SCR_L SCR_L SCR_L TP 0 RP Cyclone Precharge SCR Commands (0/0 kva) From P. R 00 R 00 R 00 P_DELAY P_DELAY C0 C 0.µF 0.µF DRV_SCR_L DRV_SCR_L DRV_SCR_L DRV_PrechargeMAINS R&D TECHNICAL SPECIFICATION DT0E0 Page. of

53 RAM_CEn RAM_CEn FLASH_WEn C µf Flash memory nce A0 FLASH_CEn A VSS A A A A A A A A 0 A A A A A A A A noe FLASH_OEn A D D D0 D D D D D0 R0 K NC NC NY/nBY NC DQ DQ DQ0 DQ DQ DQ DQ DQ0 0 VCC nwe nreset A A A A A A A0 A A0 A 0 A A A A A A0 A A NC NC Kxbit kxbit DQ/A DQ DQ DQ DQ DQ DQ DQ 0 D D D D D D D D VSS A nby TE A FLASH_BYTEn U AMLV00TSOP RP 0K P. These two RAM are never mounted together. PCB footprints must be overlapping. A A A A A 0 A A A A A A A A0 A A A A A0 A A A A RAM_WEn WEn D D D D DQ DQ DQ DQ DQ DQ0 DQ DQ 0 D D0 D D VCC GND GND VCC P. D0 D D D 0 DQ0 DQ DQ DQ Kxbit TSOPpin DQ DQ DQ DQ D D D D CEn OEn UBn LBn RAM_OEn RAM_UBn RAM_LBn A A A A A A A A A A0 0 A A A A A A U BSLV00 BSLV00 NC A A A A A A 0 A A A A A A A A0 A A A0 A A RAM_WEn WEn NC A D D D D DQ DQ DQ DQ DQ DQ0 DQ DQ 0 D D0 D D VCC GND GND VCC D0 D D D 0 DQ0 DQ DQ DQ Kxbit TSOPpin DQ DQ DQ DQ D D D D CEn OEn UBn LBn K 0 RAM_OEn RAM_UBn RAM_LBn R0 A A A A A A A A A A0 A A A A A A U 0K RP P. P. C µf P. P. C µf TCK TDO TMS TDI System Calendar Clock V Lithium 0maH BT MT00 VBAT VSS SDA OSCO SCL OSCI VCC FT/OUT Y.kHz U 0.µF C CPU Clock Crystal P. C pf R0 0 CLK_OUT M R0 XT..000 Hz CLK_IN C pf FPGA Programming Connector DCLK ncso ASDO 0 0p. ByteBlaster FPGA programming CN_PRG ByteBlaster EPCS programming K 0 0p. RP CN_PRG P. P. Male header JTAG connections: pin# jtag TCK GND TDO Vcc TMS Vccio (NC) (NC) TDI 0 GND P. TMR_SDA TMR_SCL TP Output Test Frequency: Hz when Oscillator is at.khz 0K RP Hardware Boot Memory Programming Connector EPCS DCLK GND DATA DATA0 NCS ASDI VCC VCC VCC U µf C P. nconfig nce nstatus CONF_DONE RP0 0K P. R&D TECHNICAL SPECIFICATION DT0E0 Page. of

54 CNT CNT CNT CNT LD LD BUZZER UE, UF, UG spostati a pag. BOTTONS FROM LCD BOARD 0K RP RP 0K P. V DZ ULN00A UC ULN00A ULN00A UB UA 0.µF C 00 UD 0.µF C 00 UC 0.µF C 00 UB 0.µF C 00 0.µF UA C0 P. BOTT BOTT BOTT BOTT to Cyclone LCD_LIGHT_ON CNLD CNLD CNBUZZER TP LCD_RS LCD_RW LCD_E LCD_D LCD_D LCD_D LCD_D LCD_D LCD_D LCD_D LCD_D0 From Cyclone TP TP TP TP ICL UB ICL UA P ICL UB ICL UA P ICL UB ICL UA P ICL UB ICL UA P ICL UB ICL UA P ICL UB ICL UA P RP 0 RP 0 RP0 0 CNLCD_D0 CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_E CNLCD_RW CNLCD_RS CNLCD_LIGHT_ON R&D TECHNICAL SPECIFICATION DT0E0 Page. of

55 P. CNSER_RX P P P P P. P P. CNSER_TX SER_TX ISO_P R 0K CNSNMP_SER_RX ISO_N R K R 0 R 0 ISO_P CNSNMP_SER_TX ISO_N SER_RX PAROPT_SER_RX SNMP_SER_RX SNMP_SER_TX PAROPT_SER_TX TP HFBR RX IC Gnd Gnd nc Vc c Gnd Vo R 0K TRX HFBR TP U0A ICL TP C 0.µF R0 K TP TP0 C 0.µF R 0K UF 00 UE 00 0 UD 00 UA R0 0K C0 nf 00 UD ULN00A C 0.µF UE 0 00 UF 00 R R.K K Q D N C R nf 0K U0B ICL R R 0.K ISO N USER SERIAL INTERFACE UPS PARALLEL SERIAL INTERFACE UC 00 UB 00 R K C R nf 0K R.K ISO N C nf R 00 TP SNMP SERIAL INTERFACE to Cyclone from Cyclone 0. W R&D TECHNICAL SPECIFICATION DT0E0 Page. of

56 R&D TECHNICAL SPECIFICATION DT0E0 Page. of P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. P. nconfig TDO TDI CLK_OUT DATA0 UPSLD DEBUG_LED UPSLD DEBUG_LED UPSLD UPSLD DEBUG_LED UPSLD UPSLD DEBUG_LED PrechargeMAINS EPOREM SPARE_ SPARE_ EPO_LOCAL PIO_0 CL_RESET TMP_ALL ENA _DC/DC FASTFAN 000B_MPX0 000D_MPX0 000A_MPX 000C_MPX 000D_MPX 000INBT_CS_ LBOTT_ING LBOTT_ING LBOTT_ING LTOP_INV LTOP_INV SER_RX HQ RUN CONF_DONE Sy nchrofront 000SCLK_ BOTT BOTT BOTT BOTT MAINS_NOK BATT_LOW BYPASS_ON PAROPT_SER_TX PAROPT_SER_RX A A A A A A A A A0 A A A0 A A D0 D D D D D D D D0 A A A LTOP_INV LD LD BUZZER LCD_E LCD_RW LCD_RS UPSLD 000INBT_CS_0 A LTOP_ING UPSLD LCD_LIGHT_ON SSINV_HF0 SSRELE_INV SSBY_HF0 RAM_OEn RAM_LBn RAM_WEn TMR_SCL FLASH_WEn FLASH_BYTEn FLASH_OEn 000SCLK_0 D A SSBY_HF 000SDATA_0 000B_MPX CLK_IN SSINV_HF SNMP_SER_RX RAM_UBn LBOTT_INV INVERTER_ON D D RAM_CEn LBOTT_INV A DCLK A 000SDATA_ SER_TX LTOP_ING SCR_L BYPASS_ON D TMR_SDA 000A_MPX0 TP_DBG TCK ASDO D nstatus LTOP_ING FLASH_CEn LBOTT_INV SCR_L nce SNMP_SER_TX 000C_MPX0 TMS SPARE_ULN SSRELE_RES LCD_D0 LCD_D LCD_D LCD_D LCD_D LCD_D LCD_D LCD_D ncso TP_DBG TP_DBG TP_DBG TP_DBG TP_DBG TP_DBG TP_DBG D D SCR_L C 0.µF C 0.µF IC STD ALTERA EPC QFP 0 U EPCCQ0C VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCIO VCCA_PLL VCCA_PLL GNDG_PLL GNDG_PLL GNDA_PLL GNDA_PLL GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND DEV_CLRN DEV_OE INIT_DONE PLL_OUTP PLL_OUTN PLL_OUT0P PLL_OUT0N IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_V0B_ IO_V0B_ IO_V0B_0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_0 NCE NCONFIG DATA0 TDO TDI TCK MSEL MSEL0 DPCLK DPCLK DPCLK DPCLK DPCLK DPCLK DPCLK DPCLK0 CLK CLK CLK CLK0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_0 DCLK CONF_DONE CLKUSR NCEO NSTATUS NCSO TMS ASDO VREF0B VREFB VREFB VREF0B VREFB VREFB VREF0B VREFB VREFB VREF0B VREFB VREFB VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_V0B_0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_0 IO_V0B_ IO_V0B_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_V0B_0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_0 IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_V0B_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_0 IO_VB_ IO_VB_ IO_VB_ IO_VB_ IO_VB_ C 0.µF C 0.µF C 0.µF C 0.µF C 0.µF R0 K C 0.µF C 0.µF C 0.µF C 0.µF C 0.µF R K R K R K C 0.µF TP00 TP TP TP C0 0.µF C00 0.µF C0 0.µF C0 0.µF C0 0.µF C0 0.µF C0 0.µF C 0.µF C 0.µF C 0.µF C 0.µF C 0.µF C 0.µF

57 HQ P P. P P R 0 P TP TP TP TP TP TP ULN00A UF00 µf D 0 C D UF00 UG R K R K P C0 C 0µF V 0.µF C 0µF V IN OUT REF U NCPDT DPAK 0µF V 0.µF 0µF V C C C U LMIMP. SOT 0µF V 0.µF 0µF V C C REF C U 0 IN OUT DPAK 0µF V 0µF V 0.µF C0 C0 REF C0 U0 IN OUT DPAK 0µFV C 0.µF C TP 0.µF C TP 0.µF C TP 0.µF C0 TP TP P. P. P P DZ.V P P. N R.K R K D n 0 UE UF UB LM UD LM Sorveglianza PSP OK (V e.v) D n DZ.V P K R R K 0 K R POWER SOURCE TEST LED distribuiti sulla scheda scrivere simbolo di massa GREEN YELLOW DL DL K.K R R TP TP TP0 TP P P ULN00A DL Green UF TP0 D n 0 0 P R C0 0µFV R 0 R Q BDX P P_DELAY TP N 0.µF C µf 0K 0=powOK D n R0 0M RUN C0 =RUN to EPLD N UC LM R0 UD TP R&D TECHNICAL SPECIFICATION DT0E0 Page. of

58 J 0 0 CON P. Clear Home UPNext DOWNBack BUZZER LD LD LCD LIGHT ON EPO RS R/W EN DB0 DB DB DB DB DB DB DB Connettore LCD CNT CNT CNT CNT CNBUZZER CNLD CNLD CNLCD_LIGHT_ON CNEPO_LOCAL CNLCD_RS CNLCD_RW CNLCD_E CNLCD_D0 CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D CNLCD_D J 0 0 CON0 Connettore SERIALE RELE CONTATTI EPOA EPOB RX TX P MAINS FAILURE MANUAL BYPASS ACTIVE INVERTER ON BATTERY LOW CNSER_RX CNSER_TX CN_EPOREM REM_MAINS_NOK REM_BYPASS_ON REM_INVERTER_ON REM_BATT_LOW to SNMP BOX J 0 0 CON Connettore SNMPBOX ISO_N ISO_P CNSNMP_SER_RX CNSNMP_SER_TX P P DRV_SSINV_HF0 DRV_SSINV_HF DRV_SSBY_HF0 DRV_SSBY_HF DRV_SCR_L DRV_SCR_L DRV_SCR_L _INVERTER_TEMP _PFC_TEMP J 0 CON ISO_N ISO_N ISO_P ISO_P DRV_LTOP_INV DRV_LBOTT_INV DRV_LTOP_INV DRV_LBOTT_INV DRV_LTOP_INV DRV_LBOTT_INV DRV_LTOP_ING DRV_LBOTT_ING DRV_LTOP_ING DRV_LBOTT_ING DRV_LTOP_ING DRV_LBOTT_ING DRV_PrechargeMAINS DRV_SSRELE_INV DRV_SSRELE_RES Sy ncro FASTSPEED ENABLE _DC/DC OVERTMP_ALL CONTACT_SPARE_ AUX_BYPASS_ON CONTACT_SPARE_ P P P. P. P P J CON0 P C µf P C0 µf P C µf P C µf 0_VMAINS_L 0_VMAINS_L 0_VMAINS_L _VRES_L _VRES_L 0_VRES_L 00_VINV_L 0_VINV_L 0_VINV_L _VOUT_L _VOUT_L _VOUT_L 0_AMAINS_L 0_AMAINS_L _AMAINS_L 0_AINV_L 0_AINV_L 0_AINV_L _AOUT_L _AOUT_L _AOUT_L _DCBUS _DCBUS _ABATTERY _MODULE_TEMP _INTBATT_TEMP _EXTBATT_TEMP J CON0 Connettore DRIVER POWER Connettore DRIVER POWER Connettore ANALOG POWER R&D TECHNICAL SPECIFICATION DT0E0 Page. of